Search NASA⌕ Search

SEARCH · Search NASA

Results for “SINTERING”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 739 records · Page 41
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

The Verwey transition in nanostructured magnetite produced by a combination of chimie douce and spark plasma sintering

Magnetite nanoparticles about 10 nm sized were synthesized by the polyol method. Zero-field-cooled (ZFC)-FC measurements showed a blocking temperature ∼170 K and the absence of the Verwey transition. They were subsequently consolidated by spark plasma sintering at 750 °C for 15 min, leading to a high density (92% of the theoretical density), solid body, with grains in the 150 nm range. X-ray diffraction patterns exhibited a spinel single phase with cell parameters corresponding to the magnetite structure. Magnetic measurements showed a decrease of coercivity from 685 Oe (54.5 kA/m) at 118 K to 90 Oe (7.2 kA/m) at 139 K. ZFC measurements at 25 Oe presented a three-fold magnetization increase as temperature increased; a small transition between 116 and 117.5 K, followed by a larger one from 117.6 to 124 K. The first transition can be associated with a complex crystallographic transition and delocalization of Fe{sup 2+}-Fe{sup 3+}, while the second one can be attributed to spin reorientation due to the magnetocrystalline anisotropy constant (K{sub 1}) change of sign as previously observed only in magnetite single crystals.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Magnetic and magnetocaloric properties of La{sub 0.85}(Na{sub 1−x}K{sub x}){sub 0.15}MnO{sub 3} ceramics produced by reactive spark plasma sintering

La{sub 0.85}(Na{sub 1−x}K{sub x}){sub 0.15}MnO{sub 3} (0 ≤ x ≤ 1) ceramics were synthesized from the raw La(OH){sub 3}, NaOH, KOH, and MnO{sub 2} powders using Reactive Spark Plasma Sintering. All the compounds were obtained as pure, dense, and ultrafine grained pellets. The Rietveld refinement of the X-Ray powder diffraction shows that all our synthesized samples are single phase and crystallize in the distorted rhombohedral system with R-3c space group. The thermal variation of their magnetization under a magnetic applied field of 50 mT shows a paramagnetic to ferromagnetic transition at a Curie temperature very close to room temperature. The magnetic entropy change, deduced from magnetization measurements versus magnetic applied field up to 5 T at several temperatures exhibits a maximum |ΔS{sub M}|{sub max} which slightly increases with increasing K content. The relative cooling power values, inferred from the |ΔS{sub M}| vs T peak broadening, vary slightly with the potassium content, reaching, values between 316 and 289 Jkg{sup −1}, in an applied magnetic field of 5 T, when x increases from 0 to 1. Technically, these large values make the prepared materials very promising for domestic magnetic refrigeration.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Magnetic properties of Co-Zr-B magnets produced by spark plasma sintering method

Magnets of Co-Zr-B, one of the permanent magnetic compounds without rare-earth elements, were successfully produced by the spark plasma sintering method. The resultant Co-Zr-B magnets had high densities of 92%–96% and consisted mainly of the Co{sub x}Zr (x ≈ 5) phase. The coercivity of the Co-Zr-B magnets was highly dependent on the consolidation temperature and the boron content. The highest maximum energy product of 6.0 MGOe, with a remanence of 6.4 kG and the coercivity of 4.0 kOe, was achieved by the Co{sub 80}Zr{sub 18}B{sub 2} magnets consolidated at 873 K.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Coercivity enhancement of sintered Nd-Fe-B magnets by chemical bath deposition of TbCl{sub 3}

The chemical bath deposition (CBD) and the grain boundary diffusion method were combined to diffuse the heavy rare earth for obtain the thick magnets with high coercivity and low heavy rare earth. The jet mill powders were soaked into the alcohol solution of 0.2 wt. % TbCl{sub 3}. A thin layer of TbCl{sub 3} was wrapped to the surface of (PrNd){sub 2}Fe{sub 14}B powder particles. The coercivity of magnet is increased from 11.89 kOe to 14.72 kOe without significant reduction of remanence after grain boundary diffusion in the sintering and the annealing processes. The temperature coefficients of the remanence and the coercivity are improved by the substitution of PrNd by Tb in the surface of grains. The highly accelerated temperature/humidity stress test (HAST) results indicate that the CBD magnet has poor corrosion resistance, attributing to the present of Cl atoms in the grain boundaries.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2014

Rapid sintering of TiO{sub 2} photoelectrodes using intense pulsed white light for flexible dye-sensitized solar cells

Intense pulsed white light (IPWL) sintering was carried out at room temperature, which is suitable dye-sensitized solar cells (DSSCs) fabrication process on plastic substrates for the mass production. Five seconds irradiation of IPWL on TiO{sub 2} electrode significantly improves the photocurrent density and power conversion efficiency of DSSCs by more than 110% and 115%, respectively, compared to the DSSCs without IPWL treatment. These improvements were mainly attributed to the enhanced interconnection between the TiO{sub 2} nanoparticles induced by IPWL illumination, which is confirmed by the impedance spectra analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Microstructure and mechanical properties of thermoelectric nanostructured n-type silicon-germanium alloys synthesized employing spark plasma sintering

Owing to their high thermoelectric (TE) figure-of-merit, nanostructured Si{sub 80}Ge{sub 20} alloys are evolving as a potential replacement for their bulk counterparts in designing efficient radio-isotope TE generators. However, as the mechanical properties of these alloys are equally important in order to avoid in-service catastrophic failure of their TE modules, we report the strength, hardness, fracture toughness, and thermal shock resistance of nanostructured n-type Si{sub 80}Ge{sub 20} alloys synthesized employing spark plasma sintering of mechanically alloyed nanopowders of its constituent elements. These mechanical properties show a significant enhancement, which has been correlated with the microstructural features at nano-scale, delineated by transmission electron microscopy.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Direct observation of ferromagnetism in grain boundary phase of Nd-Fe-B sintered magnet using soft x-ray magnetic circular dichroism

We have investigated the magnetism of the grain boundary (GB) phase in a Nd{sub 14.0}Fe{sub 79.7}Cu{sub 0.1}B{sub 6.2} sintered magnet using soft x-ray magnetic circular dichroism (XMCD) at the Fe L{sub 2,3}-edges. Soft XMCD spectra were measured from the fractured surface that was confirmed to be covered with a thin GB phase by Auger electron spectroscopy. The magnetic moment of Fe in the GB phase was estimated to be m{sub GB}=1.4 μ{sub B} at 30 °C using the sum rule analysis for XMCD spectra, which is 60% of that of Fe in the Nd{sub 2}Fe{sub 14}B compound. The temperature dependence of m{sub GB} evaluated with reference to Fe in the Nd{sub 2}Fe{sub 14}B phase indicated that the Curie temperature of the GB phase is more than 50 °C lower compared to that of Nd{sub 2}Fe{sub 14}B.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Thermoelectric and mechanical properties of spark plasma sintered Cu{sub 3}SbSe{sub 3} and Cu{sub 3}SbSe{sub 4}: Promising thermoelectric materials

We report the synthesis of thermoelectric compounds, Cu{sub 3}SbSe{sub 3} and Cu{sub 3}SbSe{sub 4}, employing the conventional fusion method followed by spark plasma sintering. Their thermoelectric properties indicated that despite its higher thermal conductivity, Cu{sub 3}SbSe{sub 4} exhibited a much larger value of thermoelectric figure-of-merit as compared to Cu{sub 3}SbSe{sub 3}, which is primarily due to its higher electrical conductivity. The thermoelectric compatibility factor of Cu{sub 3}SbSe{sub 4} was found to be ∼1.2 as compared to 0.2 V{sup −1} for Cu{sub 3}SbSe{sub 3} at 550 K. The results of the mechanical properties of these two compounds indicated that their microhardness and fracture toughness values were far superior to the other competing state-of-the-art thermoelectric materials.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Reduced leakage current and improved ferroelectricity in magneto-electric composite ceramics prepared with microwave assisted radiant hybrid sintering

Structural, electrical and magnetic properties of magneto-electric composite ceramics viz., 0.9 BaTi{sub 0.95}Sn{sub 0.05}O{sub 3} (BTSO)- 0.1 Ni{sub 0.8}Zn{sub 0.2}Fe{sub 2}O{sub 4} (NZFO) prepared with microwave assisted radiant hybrid sintering (MARH) are reported. Phase purity and isovalent substitution of Ti{sup 4+} by Sn{sup 4+} of the samples is confirmed from x-ray diffraction and {sup 119}Sn Mossbauer measurements respectively. Significant suppression of leakage current and improvement of ferroelectricity is observed for the composites prepared with MARH. The observed results are explained in terms of uniform dispersion of ferrite (NZFO) phase in the ferroelectric (BTSO) matrix as evidenced from back-scattered scanning electron micrographs.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Study on different characteristics of doped tri calcium phosphate at different sintering temperatures

Pure β-tricalcium phosphate (β-TCP), Zn-doped (3wt %) β-TCP and Mg- doped (3wt %) β-TCP samples were prepared by using a wet chemical precipitation synthesis technique, followed by calcination at 800 °C in air. The developed materials were subjected to sintering at different temperatures. Density and porosity were compared. The X-ray diffractometry (XRD) and Fourier-transformed infrared (FTIR) spectrometer were used to examine the changes in crystalline phases and presence of functional groups of TCP ceramics. The scanning electron microscopy (SEM) was used to study the pore formation, pore size, grain size.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2024

Effect of different grain boundary diffusion alloys on magnetic properties of Dy-free sintered NdFeB magnet

Dy-free sintered magnets were fabricated by blending Neo powder with different grain boundary diffusion alloy powders. Cu, CeAl and CeAlCu have a negative effect on H cj of magnets, while PrAlCu and AlCuGa have a positive effect. The PrAlCu-added magnet achieves the best magnetic properties among all magnets with the additions of different diffusion alloys. With increasing PrAlCu from 0-10 wt.%, H cj of the magnets gradually increases from the original 14.5 kOe to 19.2 kOe. The magnet with 7.5 wt.% PrAlCu obtains a H cj of 18 kOe and (BH) max of 39.1 MGOe. It is found that Pr and Cu in PrAlCu alloy is mainly distributed at grain boundary and triple junctions, leading to a reduced coupling among grains, thus an enhanced H cj . Here, the grain boundary engineering by adding an appropriate alloy is an effective method to improve H cj of Dy-free NdFeB magnets.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Spark plasma sintering of structure-tailored ultrahigh-temperature components: First step to complex net shaping

The net-shaping capability in spark plasma sintering (SPS) of ultrahigh-temperature ceramics has been explored in this study. The annular or ring-like shape is considered here as the first step to a more complex geometry compared to a solid cylinder or disk. ZrC powders have been SPS processed in specially designed graphite tooling to achieve the annular shape geometry. Experimental runs have been carried out to determine the optimal processing parameters for producing highly dense ZrC specimens in this geometry. Finite-element modeling framework has been constructed to determine the internal stress evolution, as well as densification, during the SPS of the annular-shaped ZrC. The formulated processing schemes for ZrC have been adapted to process SiC/ZrB2 composite powder with the purpose of making tooling components for SPS applications. The applicability of the obtained composite SPS tooling has been evaluated at high temperature and high pressure associated with SPS regimes.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Energy efficient spark plasma sintering: Breaking the threshold of large dimension tooling energy consumption

An energy efficient spark plasma sintering method enabling the densification of large size samples assisted by very low electric current levels is developed. In this method, the electric current is concentrated in the graphite foils around the sample. High-energy dissipation is then achieved in this area enabling the heating and full densification of large (alumina) parts (Ø 40 mm) at relatively low currents (800 A). The electrothermal mechanical simulation reveals that the electric current needed to heat the large samples is 70% lower in the energy efficient configuration compared to the traditional configuration. The presence of thermal and densification gradients is also revealed for the larger size samples. Potential solutions for this problem are discussed. The experiments confirm the possibility of full densification (96%-99%) of large alumina samples. This approach allows using small (and low cost) SPS devices (generally limited to 10-15 mm samples) for large-size samples (40-50 mm). Finally, the developed technique enables also an optimized energy consumption by large-scale SPS systems.

36 MATERIALS SCIENCE↗
DOE OSTI2020

In situ characterization of ceramic cold sintering by small-angle scattering

The first in situ characterization of the pore morphology evolution during the cold sintering process (CSP) is presented using small-angle X-ray scattering methods. For practical reasons, measurements have been made on a model system, KH 2 PO 4 (KDP). The scattering signal revealed a striking behavior that could be modeled with nanoscale structural features associated with the dissolution and reprecipitation of KDP close to the grain/pore interface during CSP. The prospects for future more quantitative experiments under a range of temperature and pressure conditions, as well as for studies of more technologically important materials such as ZnO are considered.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Effect of V Content on Corrosion Behavior of Al-V Alloys Produced by Mechanical Alloying and Subsequent Spark Plasma Sintering

Al-V alloys produced via high-energy ball milling have been reported to show simultaneous improvement of corrosion resistance and mechanical properties compared to traditional Al alloys. In these alloys, V content plays a crucial role in increasing or decreasing the corrosion resistance. Therefore, the effect of V and microstructure on corrosion of high-energy ball milled and subsequently spark plasma sintered Al-xV alloys (x = 2, 5, 10 at%) has been studied. Cyclic potentiodynamic polarization tests and electrochemical impedance spectroscopic analysis revealed the increment of V content up to 5 at% enhanced the corrosion resistance of the alloy. However, highly heterogeneous microstructure in Al-10 at%V resulted in significant localized corrosion over the immersion time. The electrochemical impedance spectroscopy studies over 14 days of immersion revealed underlying corrosion mechanisms.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Synthesis and behavior of bulk iron nitride soft magnets via high-pressure spark plasma sintering

Abstract In this study, dense bulk iron nitrides (Fe x N) were synthesized for the first time ever using spark plasma sintering (SPS) of Fe x N powders. The Fe 4 N phase of iron nitride in particular has significant potential to serve as a new soft magnetic material in both transformer and inductor cores and electrical machines. The density of SPSed Fe x N increased with SPS temperature and pressure. The microstructure of the consolidated bulk Fe x N was characterized with X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and superconducting quantum interference device (SQUID) magnetometry. XRD revealed a primary phase of Fe 4 N with secondary phases of Fe 3 N and metallic iron. Finite element analysis (FEA) was also applied to investigate and explain localized heating and temperature distribution during SPS. The effects of processing on interface bonding formation and phase evolution were investigated and discussed in detail to provide insight into fundamental phenomena and microstructural evolution in SPSed Fe x N. Graphic abstract

36 MATERIALS SCIENCE↗
DOE OSTI2024

Development of Novel Sintered Carbon-Ore Building Materials

The main objective for this project was to develop value-added products from carbon-ore leading to commercialization of a carbon-based product. These carbon-based products (LIG2 products) are produced using the sintered carbon-ore building materials (SCBM) technology and have carbon contents greater than 70 wt.% carbon with greater than 51wt.% of the carbon coming from carbon-ore. The project team produced LIG2 bricks at a rate of five bricks per day and characterized the material properties of the bricks. These products can then be used in fabrication of a carbon-based building. A technical and economic analysis (TEA), cradle-to-grave life cycle analysis (LCA), technology gap analysis, and conceptual design were also completed for the LIG2 carbon-ore brick manufacturing process.

01 COAL, LIGNITE, AND PEAT↗