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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 757 records · Page 42
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Lightweight Metal Stamping Optimization Enabled by Artificial Intelligence

Successfully manufacturing an automotive body structure made via the sheet metal stamping process depends upon simultaneous consideration of component design, tooling design, stamping process control, and material properties. In many cases, introducing lightweight sheet materials (e.g., aluminum alloys, magnesium alloys, advanced high strength steels) holds the potential to significantly reduce vehicle weight, but challenges the stamping process by introducing materials with inherently less ductility. Successful and repeatable applications require co-developing the stamping process controls with the varying material properties, including formability. During the stamping process, as soon as the forming limit of the sheet is exceeded, the material shows localized necking which quickly leads to splits. Controlling process variability to avoid these material splits will enable deployment of less formable, lighter, and stronger materials for stamped automotive components. A typical optimization procedure for manufacturing requires an iterative process involving parameter setting, execution of computational simulations, and modifying the parameters. The entire process demands substantial computational time, making it impractical for real-time feedback towards rapid corrective actions required for in-line control for running production processes. To overcome this challenge, artificial intelligence (AI) can be leveraged to determine optimal manufacturing parameters within a single manufacturing cycle time. This research proposes an in-line optimization framework incorporating a trained AI model to predict kidney-shaped die forming. Preliminary results indicate that the AI framework can accurately predict draw-in values based on a given parameter set, a process referred to as forward prediction. Furthermore, the AI framework can also predict the optimal parameter set that leads to the desired draw-in values, referred to as inverse optimization (or backward prediction). This research has been performed in collaborations with USCAR (US Council for Automotive Research) and AutoForm. The members of USCAR are Ford, GM, and Stellantis.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Optimal Co-Design of Integrated Thermal-Electrical Networks and Control Systems for Grid-interactive Efficient District (GED) Energy Systems

This project advances a unified, open-source framework for the optimal co-design of thermal, electrical, and control systems in grid-interactive efficient districts (GEDs). As communities integrate growing levels of distributed energy resources, traditional approaches that model thermal and electrical networks independently lead to reduced efficiency, limited flexibility, and missed opportunities for coordinated operation. To address these challenges, the research team developed a comprehensive suite of physics-based models, control algorithms, and software tools that enable holistic simulation, optimization, and demonstration of district-scale energy systems.

14 SOLAR ENERGY↗
DOE OSTI2024

A nuclear power plant digital twin for developing robot navigation and interaction

As robot technologies are rapidly improving, an increasing number of new ideas on utilizing robots for automated operation and maintenance tasks in nuclear power plants (NPPs) are being studied. However, due to safety concerns, researchers hardly found opportunities to test their new robot solutions on physical NPPs. In that sense, an efficient and realistic simulation environment plays a vital role in the development of automation systems for an NPP. In this paper, we propose the design of a 3D digital twin system capable of simulating NPP in real-time. This system obtains the data from a full-scope NPP simulator to reproduce the operating conditions of the plant. In addition, a scenario of a team of robots performing inspection tasks like temperature and pressure measurements will highlight its usability. This system enables development of intelligent robot swarms to deploy for inspection and maintenance purposes. It will positively impact autonomous control and operations for many types of reactors by reducing uncertainty in autonomous control and providing the tools necessary for remote intervention.

Energy & Fuels↗
DOE OSTI2020

Theoretical Optimization of Trapped-Bubble-Based Acoustic Metamaterial Performance

Acoustic metamaterials have proven to be a versatile tool for the precise control and manipulation of sound waves. One of the promising designs of acoustic metamaterials employ the arrays of bubbles and find applications for soundproofing, blast mitigation, and many others. An obvious advantage of bubble-based metamaterials is their ability to be relatively thin while absorbing low-frequency sound waves. The vast majority of theories developed to predict resonant behavior of bubble-based metamaterials capitalize on Minnaert frequency. Here, we propose a novel theoretical approach to characterize bubble-based metamaterials that are based on our previous findings for a single bubble trapped in circular cavity modeled as a thin clamped plate. We obtain analytical expressions for resonant frequencies of bubble metascreens using self-consistent approximation. Two geometry factors, distance between bubble centers and distance between bubble center and interface of acoustic impedance change, are taken into account. We demonstrate the existence of multiple bandgaps and possibility of switching between them via adjustment of geometry parameters and reflector properties.

Gritsenko, Dmitry (ORCID:0000000248181512)↗
NASA NTRS1973

Heat pipe system for Space Shuttle TWTA.

Description of the design of a heat pipe system built to dissipate and reject the waste heat from the Space Shuttle communications implementing traveling-wave tube amplifier (TWTA). The heat pipe system proved itself as an effective tool for TWTA thermal control.

Basiulis, A.↗
NASA NTRS1973

Development of an externally powered prosthetic hook for amputees

The powered hook with trigger finger appears to be a useful adaptation of a terminal device for an amputee when performing vocational activities involving the use of a powered tool requiring a trigger control. The proportional control system includes transducers and amplifiers and appears to have widespread application for control of any external power, whether it be in the orthotic or prosthetic field.

Karchak, A., Jr.↗
NASA NTRS1973

Design and test of a 100 ampere-hour nickel cadmium battery module

A feasibility study was conducted on the design and construction of a flight-worthy replaceable battery module consisting of four 100 A.H. nickel-cadmium rechargeable cells for large manned space vehicles. The module is planned to weigh less than 43 pounds and be fully maintainable in a zero-g environment by one man without use of special tools. An active environmental control system was designed for the temperature control of the module.

Gaston, S.↗
NASA NTRS1974

Design, fabrication and test of graphite/epoxy metering truss structure components, phase 3

The design, materials, tooling, manufacturing processes, quality control, test procedures, and results associated with the fabrication and test of graphite/epoxy metering truss structure components exhibiting a near zero coefficient of thermal expansion are described. Analytical methods were utilized, with the aid of a computer program, to define the most efficient laminate configurations in terms of thermal behavior and structural requirements. This was followed by an extensive material characterization and selection program, conducted for several graphite/graphite/hybrid laminate systems to obtain experimental data in support of the analytical predictions. Mechanical property tests as well as the coefficient of thermal expansion tests were run on each laminate under study, the results of which were used as the selection criteria for the single most promising laminate. Further coefficient of thermal expansion measurement was successfully performed on three subcomponent tubes utilizing the selected laminate.

Source record↗
NASA NTRS1981

Automated directional solidification system for space processing

The system is to be used under low gravity conditions aboard a sounding rocket. Two complete flight qualified units, each of which includes four individually controllable furnaces capable of operation to as high as 1600 C, were developed with operating and control panels, associated cables, tools, and some spare supplies. Drawings, operating manuals, a user's computer program and reports and papers describing the work and equipment are presented.

Mccreight, L. R.↗
NASA NTRS1981

Skin friction drag measurements by LDV

A laser Doppler velocimeter employing a microscope objective as the receiving lens has been developed for measuring fluid velocity inside the boundary layer flow field with a spatial resolution of 40 microns. The method was applied for direct measurement of aerodynamic skin friction drag from the measured velocity gradient at the wall. Experimental results obtained on skin friction and on velocity components in a turbulent boundary layer on a low speed wind tunnel showed good agreement with previously reported data using conventional instruments such as hot-wire anemometers and Preston tubes. The method thus provides a tool for measurement and control of skin friction on aerodynamic bodies without perturbing the flow field.

Mazumder, M. K.↗
NASA NTRS1981

Ruggedized minicomputer hardware and software topics, 1981: Proceedings of the 4th ROLM MIL-SPEC Computer User's Group Conference

Presentations of a conference on the use of ruggedized minicomputers are summarized. The following topics are discussed: (1) the role of minicomputers in the development and/or certification of commercial or military airplanes in both the United States and Europe; (2) generalized software error detection techniques; (3) real time software development tools; (4) a redundancy management research tool for aircraft navigation/flight control sensors; (5) extended memory management techniques using a high order language; and (6) some comments on establishing a system maintenance scheme. Copies of presentation slides are also included.

Source record↗
NASA NTRS1984

Transformer and Meter Tester

Numerically-controlled 5-axis machine tool uses transformer and meter to determine and indicate whether tool is in home position, but lacks built-in test mode to check them. Tester makes possible test, and repair of components at machine rather then replace them when operation seems suspect.

Stoms, R. M.↗
NASA NTRS1983

Unified Analysis for Antenna Pointing and Structural Errors. Part 1. Review

A necessary step in the design of a high accuracy microwave antenna system is to establish the signal error budget due to structural, pointing, and environmental parameters. A unified approach in performing error budget analysis as applicable to ground-based microwave antennas of different size and operating frequency is discussed. Major error sources contributing to the resultant deviation in antenna boresighting in pointing and tracking modes and the derivation of the governing equations are presented. Two computer programs (SAMCON and EBAP) were developed in-house, including the antenna servo-control program, as valuable tools in the error budget determination. A list of possible errors giving their relative contributions and levels is presented.

Abichandani, K.↗
NASA NTRS1982

Configuration Analysis Tool (CAT). System Description and users guide (revision 1)

A system description of, and user's guide for, the Configuration Analysis Tool (CAT) are presented. As a configuration management tool, CAT enhances the control of large software systems by providing a repository for information describing the current status of a project. CAT provides an editing capability to update the information and a reporting capability to present the information. CAT is an interactive program available in versions for the PDP-11/70 and VAX-11/780 computers.

Decker, W.↗
NASA NTRS1982

Generation of off-axis aspherics

A method for precise generation of optical surfaces is described. The work is turned about one axis, while a grinding head or cutting tool is gradually moved across by an arm turning about a second axis. This geometry can be used to directly generate spherical surfaces or aspherical surfaces presently termed 'hulahoids'. The properties of these surfaces are analyzed to determine how well large paraboloids and their off-axis segments can be generated. Very close approximations are possible. For example, 1.5-m segments of a 10-m paraboloid differ by only 0.6 microns peak-to-peak from the best fit hulahoid when the focal ratio is f/2, and 60 microns when it is f/0.4. For accurate generation the cutting tool may need numerically controlled travel of 1 mm or less, with the position set as a function of the swing arm angle.

Angel, J. R. P.↗