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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 757 records · Page 42
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Carboxylate Structural Effects on the Properties and Proton-Coupled Electron Transfer Reactivity of [CuO 2 CR] 2+ Cores

A series of complexes {[NBu 4 ][LCu II (O 2 CR)] (R = -C 6 F 5 , -C 6 H 4 (NO 2 ), -C 6 H 5 , -C 6 H 4 (OMe), -CH 3 , and -C 6 H 2 ( i Pr) 3 )} were characterized (with the complex R = -C 6 H 4 (m-Cl) having been published elsewhere (Mandal et al. J. Am. Chem. Soc. 2019, 141, 17236)). All feature N,N',N"-coordination of the supporting L 2– ligand, except for the complex with R = -C 6 H2( i Pr) 3 , which exhibits N,N',O-coordination. For the N,N',N"-bound complexes, redox properties, UV–vis ligand-to-metal charge transfer (LMCT) features, and rates of hydrogen atom abstraction from 2,4,6,-tri-t-butylphenol using the oxidized, formally Cu(III) compounds LCu III (O 2 CR) correlated well with the electron donating nature of R as measured both experimentally and computationally. Specifically, the greater the electron donation, the lower is the energy for LMCT and the slower is the reaction rate. The results are interpreted to support an oxidatively asynchronous proton-coupled electron transfer mechanism that is sensitive to the oxidative power of the [Cu III (O 2 CR)] 2+ core.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2017

Facile synthesis of highly active reduced graphene oxide-CuI catalyst through a simple combustion method for photocatalytic reduction of CO{sub 2} to methanol

We report a facile combustion method synthesis of reduced graphene oxide/CuI composites as a photocatalyst, in which CuI nanoparticles were homogeneously distributed on the surface of reduced graphene oxide (rGO), showing a good visible light response. The rGO-supported and unsupported CuI hybrids were tested over the photocatalytic reduction of CO{sub 2} for methanol evolution in visible light. In the current study rGO-CuI composites have shown excellent yields (19.91 μmol g-cat{sup −1}). rGO provides a light-weight, charge complementary and two-dimensional material that interacts effectively with the CuI nanoparticles. - Graphical abstract: A facile reduced graphene oxide（rGO）/ CuI nanoparticles complexes hybrid material was prepared by a naked flame. This method can be simple and rapid preparation of composite materials which exhibit excellent catalytic performance. It is not only can improve the light absorption but also can be highly efficient reduction of CO{sub 2} to methanol in visible light. So the rGO-CuI composite will find potential applications as catalysts in organic photosynthetic reaction. Display Omitted - Highlights: • Reduced graphene oxide-CuI composites have been prepared by a facile method. • This method can produce reduced graphene oxide from graphene oxide without any reducing agent. • The absorption efficiency of rGO-CuI composites is significantly higher than rGO and CuI.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

First principles study of electronic structure for cubane-like and ring-shaped structures of M{sub 4}O{sub 4}, M{sub 4}S{sub 4} clusters (M = Mn, Fe, Co, Ni, Cu)

Spin-polarized DFT has been used to perform a comparative study of the geometric structures and electronic properties for isolated M{sub 4}X{sub 4} nano clusters between their two stable isomers - a planar rhombus-like 2D structure and a cubane-like 3D structure with M = Mn, Fe, Co, Ni, Cu ; X = O, S. These two structural patterns of the M{sub 4}X{sub 4} clusters are commonly found as building blocks in several poly-nuclear transition metal complexes in inorganic chemistry. The effects of the van der Waals corrections to the physical properties have been considered in the electronic structure calculations employing the empirical Grimme’s correction (DFT+D2). We report here an interesting trend in their relative structural stability - the isolated M{sub 4}O{sub 4} clusters prefer to stabilize more in the planar structure, while the cubane-like 3D structure is more favorable for most of the isolated M{sub 4}S{sub 4} clusters than their planar 2D counterparts. Our study reveals that this contrasting trend in the relative structural stability is expected to be driven by an interesting interplay between the s-d and p-d hybridization effects of the constituents’ valence electrons.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Synthesis and characterization of bulk Cu{sub 2}ZnSnX{sub 4} (X: S, Se) via thermodynamically supported mechano-chemical process

Materials with the general formula, Cu{sub 2}ZnSnX{sub 4} (CZTX; X: Group 16 elements), with X being S/Se, have been receiving considerable attention due to their utility as an absorber layer in solar photovoltaics (PV). This paper reports on the synthesis of CZTSe and CZTS nanocrystalline powders at low temperatures, starting from elemental metal and chalcogen powders, via the low cost, scalable technique of ball milling. The prepared samples were well characterized using the different characterization tools. XRD, Raman, SEM and TEM studies confirm the formation of single-phase, stoichiometric, nano-crystalline kesterite CZTS and CZTSe powders. The low temperature phase selection of the complex quaternary compound in this system is seen as a direct consequence of the thermodynamic facilitation, coupled with the capability of mechano-chemical synthesis to aid in overcoming kinetic constraints. The optical bandgap of the various samples of CZTS was observed in the range of 1.4–1.6 eV and corresponding values for CZTSe was observed to be in the range of 1.08–1.18 eV. Our work provides a pathway for developing cheap, scalable, and ink-based techniques for low cost solar PV. - Graphical abstract: Display Omitted - Highlights: • A scalable route for synthesis of near phase pure CZTS/Se nano-crystals has been demonstrated. • Stoichiometric CZTS and CZTSe were synthesized via mechano-chemical synthesis route. • Synthesis at near room temperature is supported by thermodynamic calculations.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Advanced processing of EBSD data to distinguish the complex microstructure evolution of a Cu-Ni-Si alloy induced by fatigue

Highlights: • Microstructure investigation of the fatigue behaviour of a Cu-Ni-Si alloy • Use of ECCI and EBSD to investigate the microstructure evolution related to fatigue dislocations structures • Characterisation of local plastic accommodation through EBSD misorientation criteria - Abstract: The present work aims at identifying the evolution of the microstructure of a Cu-Ni-Si (Corson alloy) alloy after low cycle fatigue by means of advanced electron microscopy analysis techniques (SEM-ECCI, Orientation Imaging Microscopy by means of SEM-EBSD and TEM). Deep attention is paid on the material subjected to high cyclic strains where a transient cellular dislocation structure transformed into precipitate free bands. It is shown that the formation of dislocation cells leads to a high GROD and high GOSaera value and its standard deviation. However, the presence of precipitate free bands results in the low GOSarea level and its low standard deviation.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Speciation of Mercury and Heavy Metals in Hg-contaminated Soils from Oak Ridge TN - 19426

Mercury is present in various forms in the environments. Mercuric compounds, Hg(II) are found predominant species in soil and water, while elemental mercury, Hg0 is the major species in the atmosphere, and organo-mercury is present mostly in food-chain. The speciation of Hg is important to understand its mobility, bioavailability in soils, sediments and biota and potential toxicity on human and environmental health. A catastrophic Hg spill occurred at the Y-12 National Security Complex (Y-12 Plant) at the Oak Ridge Reservation of the Department of Energy (DOE) in 1960's that contaminated facilities, soil, sediment, surface water, and groundwater within the boundaries of the Y-12 Plant and the downstream environment along the East Fork Poplar Creek (EFPC) at the city of Oak Ridge. It is estimated that 350,000 kg of Hg was released to the environment. The EFPC floodplain soils were reported to contain predominantly cinnabar (HgS) form, but other inorganic and organic Hg species, including Hg0 , HgCl{sub 2}, Hg{sub 2}Cl{sub 2}, HgO and CH{sub 3}Hg{sup +} have been found within the Y-12 Facility boundaries and the 23-km long contaminated EFPC. Over the last 25 years, Hg fluxes from the Y-12 Plant have been reduced by various remediation efforts, nonetheless Hg concentration in water and fish have not declined due to the persistent leaching of Hg from contaminated floodplain soils and sediments. In this work, we performed total elemental analyses and Hg speciation in the floodplain soils and sediments collected along EFPC in Oak Ridge, TN. The objective of the study was to elucidate the distribution of Hg in floodplain soil fractions and the relation with metals including arsenic, copper, zinc and lead. Total elemental; characterization was performed by ICP-MS analysis after with HNO{sub 3} and HF dissolution. Sequential extractions were carried out to extract water-soluble (F1), cation-exchangeable (F2) fractions and those bound to carbonates (F3), reducible oxides (F4) (Mn-oxides), organic matter (F5), amorphous (F6) and crystalline iron oxides (F7) and the residual fraction (F8) containing elemental Hg, non-cinnabar Hg and humic acid-bound Hg. Preliminary studies were conducted with artificially spiked and incubated soils as well as soils contaminated with enriched {sup 200}Hg isotope. The results indicated that Hg is predominantly associated with organic matter, amorphous iron and crystalline oxides and the residual fraction. The total Hg in the first four fractions (F1, F2, F3, and F4) were about 1% of the total Hg, while Hg was found equally bound to organic matter (F5) and crystalline Fe-oxides (F7) that accounted about 20% of total Hg. The Hg associated with amorphous iron oxides (F6) accounted as much as 26% of the total Hg and non-cinnabar Hg accounted about 24% of total Hg (non-cinnabar Hg). The results also indicated positive correlation for As, Cu, Pb and Zn levels with those of Hg. Most As was associated with amorphous Fe-oxides. Cu and Pb were dominant both in organic matter and amorphous oxide fractions. Zn was mostly bound to amorphous Fe-oxide but significant amount of Zn was also found to be associated with organic matter and crystalline Fe-oxides. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2014

The sequence of intermetallic formation and solidification pathway of an Al–13Mg–7Si–2Cu in-situ composite

The phase transformation sequence and solidification behaviour of an Al–13Mg–7Si–2Cu in-situ composite was examined using a combination of computer-aided cooling curve thermal analysis and interrupted quenching techniques. Five different phases were identified by analysing the derivative cooling curves, the X-ray diffraction profile, optical and scanning electron microscopy images and the corresponding energy dispersive spectroscopy. It has been found that the solidification of this alloy begins with primary Mg{sub 2}Si precipitation and continues with the formation of eutectic Al–Mg{sub 2}Si, followed by Al{sub 5}FeSi and simultaneous precipitation of Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} and Al{sub 2}Cu complex intermetallic phases. The formation of the last three intermetallic compounds changes the solidification behaviour of these composites remarkably due to their complex eutectic formation reactions. The solidification of the alloy, calculated using the Factsage thermochemical analysis software, has demonstrated a good agreement with the experiments in terms of compound prediction, their weight fractions and reaction temperatures. - Highlights: • Solidification path of a commercial Al-13Mg-7Si-2Cu composite was characterized. • Five different phases were identified and then confirmed with EDS and XRD results. • Mg{sub 2}Si, Al-Mg{sub 2}Si,Al{sub 5}FeSi (β),Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} (Q) and Al{sub 2}Cu(θ) precipitated respectively. • Solidification was predicted using the Factsage thermochemical analysis software.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Air-Stable CuInSe 2 Nanocrystal Transistors and Circuits via Post-Deposition Cation Exchange

Colloidal semiconductor nanocrystals (NCs) are a promising materials class for solution-processable, next-generation electronic devices. However, most high-performance devices and circuits have been achieved using NCs containing toxic elements, which may limit their further device development. In this work, we fabricate high mobility CuInSe 2 NC field-effect transistors (FETs) using a solution-based, post-deposition, sequential cation exchange process that starts with electronically coupled, thiocyanate (SCN)-capped CdSe NC thin films. First Cu + is substituted for Cd 2+ transforming CdSe NCs to Cu-rich Cu 2 Se NC films. Next, Cu 2 Se NC films are dipped into a Na 2 Se solution to Se-enrich the NCs, thus compensating the Cu-rich surface, promoting fusion of the Cu 2 Se NCs, and providing sites for subsequent In-dopants. The liquid-coordination-complex trioctylphosphine–indium chloride (TOP–InCl 3 ) is used as a source of In 3+ to partially exchange and n -dope CuInSe 2 NC films. We demonstrate Al 2 O 3 -encapsulated, air-stable CuInSe 2 NC FETs with linear (saturation) electron mobilities of 8.2 ± 1.8 cm 2 /(V s) (10.5 ± 2.4 cm2/(V s)) and with current modulation of 10 5 , comparable to that for high-performance Cd-, Pb-, and As-based NC FETs. The CuInSe 2 NC FETs are used as building blocks of integrated inverters to demonstrate their promise for low-cost, low-toxicity NC circuits.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2017

Ionothermal synthesis and structural transformation targeted by ion exchange in metal-1,3,5-benzenetricarboxylate compounds

Ionothermal reactions of 1,3,5-benzenetricarboxylate acid (H{sub 3}BTC) and Ni(NO{sub 3}){sub 2}, Co(NO{sub 3}){sub 2} and Cu(NO{sub 3}){sub 2} gave two discrete 32-membered ring-like allomers, [M{sub 2}(HBTC){sub 2}(NH{sub 2}CONH{sub 2}){sub 2}(H{sub 2}O){sub 4}]·3H{sub 2}O (M=Ni(1), Co(2)) and one layered [Cu{sub 2}(BTC)Cl(H{sub 2}O){sub 4}] (3). The weak interactions in 1 can be deconstructed to some degree in ion exchange by exploring the factors of divalent and trivalent metal species, metal concentration and soaking time, which are demonstrated by PXRD and N{sub 2} absorption. Cu{sup 2+} has the highest N{sub 2} adsorbance when soaking with 1, and 1 can keep structure stable when Cu{sup 2+} below 0.16 mol L{sup −1} and the soaking time within 24d. As Cu{sup 2+} beyond 0.16 mol L{sup −1} and the soaking time beyond 24d, the structure of compound 1 starts to transform with the crystal morphology from clear pale green to opaque blue. Ionothermal reactions of compound 1 with different Cu{sup 2+} amounts obtained Ni{sup 2+}-Cu{sup 2+} hetero complexes, whose PXRD patterns are similar to that of 3 and EDS indicates Cu{sup 2+}% increases with Cu{sup 2+} additions and close to 100% as Cu{sup 2+} being 1.6 mmol. It suggests that 3 is a controlled product and Cu{sup 2+} can transform discrete compound 1 into 2D compound 3. - Graphical abstract: Three compounds were synthesized through ionothermal reactions. The weak interactions in compound 1 can be deconstructed by ion exchange and discrete compound 1 can be transformed into layered compound 3. - Highlights: • Two discrete ring-like and one layered compounds were ionothermally synthesized. • Metal species, metal concentration and soaking time deconstruct the H-bondings in 1. • 1 can be transformed to 3 through ionothermal reaction, otherwise forbidden.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Forced flow cooling of high field, REBCO-based, fusion magnets using supercritical hydrogen, helium, and neon

Rare Earth Barium Copper Oxide (REBCO) High Temperature Superconductor (HTS) tapes are being considered for the Toroidal Field (TF) magnets of a highly compact, high field fusion reactor operating at magnetic fields as high as 21 T and operating temperatures in the range of 10–30 K. Due to the increase in range of operating conditions made available through HTS tapes, a new set of cryogenic fluids are being considered for forced flow cooling. The present study investigates helium, hydrogen, and neon as a forced flow coolant for REBCO HTS tapes used in a highly compact, high-field reactor design. Four design criteria are considered, including current sharing temperature, fluid inlet temperature, cable pressure drop (dP), and operating pressure. From these simulations, neon is removed from consideration due to its high required pressure drop and low temperature margins with respect to the current sharing limit. Helium and hydrogen are then compared, with hydrogen producing the highest overall heat transfer rate at its optimum operating condition (1.5 MPa/15 K). A compromise across inlet temperature, dP, and operating pressure is found when helium has a minimum initial temperature of 10 K and an inlet pressure of 2.0 MPa. For the current design, helium is selected as a coolant due its acceptable cable pressure drop, required cooling load, and system complexity inherent to a forced-flow cryogenic system.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
NASA NTRSDate not supplied

Advancing GRCop-based Bimetallic Additive Manufacturing to Optimize Component Design and Applications for Liquid Rocket Engines

Additive manufacturing (AM) is advancing many applications of component design for liquid rocket engines. The ability to rapidly design and manufacture components has provided significant opportunities for development and flight programs across the propulsion industry. AM has demonstrated significant advantages that include cost and schedule savings in addition to performance improvements through new design opportunities. While these performance advantages can be in the characteristics of complex design features, they can also be in the form of new materials. AM has been demonstrated in these various component applications using a variety of metal alloys, many of which are traditional alloys for extreme environments. Additional developments were completed using AM to provide new alloys and maturing these material uses for high performance applications. Almost all of the prior developments across component applications have focused on single-alloys in these AM processes. NASA and industry partners have focused in recent years to advance processing to create bimetallic and multicomponent AM processes and materials. The role of multi-alloy AM offers advantages since it can further optimize weight, optimize reliability and performance by increasing the strength to weight ratio of a component, and can optimize materials for various engineering requirements. This is particularly important in liquid rocket engine combustion devices that must reject heat in high heat flux environments yet maintain adequate structural margins under high operational pressure. NASA has been exploring several AM processes, materials, and applications for combustion devices, specifically combustion chambers, injectors, nozzles, and ignition systems. These components require fine geometric features for internal flow or cooling functionality. They experience high thermal gradients across thin-walls and must survive high pressures and temperatures from propellants and the combustion process. A copper-based alloy is normally used to provide high thermal conductivity, but at the detriment of increased weight if used as a single alloy in an AM chamber. Various AM processes were demonstrated on these components using a copper-based alloy/superalloy bimetallic solution. The AM processes being explored individually and in combination for bimetallic applications include Laser Powder Bed Fusion (L-PBF), Laser Powder Directed Energy Deposition (LP-DED), and cold spray. The combination of bimetallic material combinations explored in this research include copper-based material primarily and superalloys, Inconel 625 or NASA HR-1. The various aspects of the additive manufacturing processes and challenges, materials characterization, and the testing of bimetallic components in a relevant environment will be discussed.

Additive Manufacturing↗
NASA NTRSDate not supplied

Advancing GRCop-based Bimetallic Additive Manufacturing to Optimize Component Design and Applications for Liquid Rocket Engines

Additive manufacturing (AM) is advancing many applications of component design for liquid rocket engines. The ability to rapidly design and manufacture components has provided significant opportunities for development and flight programs across the propulsion industry. AM has demonstrated significant advantages that include cost and schedule savings in addition to performance improvements through new design opportunities. While these performance advantages can be in the characteristics of complex design features, they can also be in the form of new materials. AM has been demonstrated in these various component applications using a variety of metal alloys, many of which are traditional alloys for extreme environments. Additional developments were completed using AM to provide new alloys and maturing these material uses for high performance applications. Almost all of the prior developments across component applications have focused on single-alloys in these AM processes. NASA and industry partners have focused in recent years to advance processing to create bimetallic and multicomponent AM processes and materials. The role of multi-alloy AM offers advantages since it can further optimize weight, optimize reliability and performance by increasing the strength to weight ratio of a component, and can optimize materials for various engineering requirements. This is particularly important in liquid rocket engine combustion devices that must reject heat in high heat flux environments yet maintain adequate structural margins under high operational pressure. NASA has been exploring several AM processes, materials, and applications for combustion devices, specifically combustion chambers, injectors, nozzles, and ignition systems. These components require fine geometric features for internal flow or cooling functionality. They experience high thermal gradients across thin-walls and must survive high pressures and temperatures from propellants and the combustion process. A copper-based alloy is normally used to provide high thermal conductivity, but at the detriment of increased weight if used as a single alloy in an AM chamber. Various AM processes were demonstrated on these components using a copper-based alloy/superalloy bimetallic solution. The AM processes being explored individually and in combination for bimetallic applications include Laser Powder Bed Fusion (L-PBF), Laser Powder Directed Energy Deposition (LP-DED), and cold spray. The combination of bimetallic material combinations explored in this research include copper-based material primarily and superalloys, Inconel 625 or NASA HR-1. The various aspects of the additive manufacturing processes and challenges, materials characterization, and the testing of bimetallic components in a relevant environment will be discussed.

Additive Manufacturing↗
DOE OSTI2018

The synthesis of CuO and NiO nanoparticles by facile thermal decomposition of metal-Schiff base complexes and an examination of their electric, thermoelectric and magnetic Properties

Highlights: • Thermal decomposition of Schiff base complexes provides a convenient and effective pathway to fabricate CuO and NiO NPs. • The electrical conduction in CuO NPs and NiO NPs is governed by intrinsic band-to-band type and large polarons conduction mechanism, respectively. • The thermoelectric measurements confirm that the NPs are P-type degenerate semiconductors. • The NPs show weak ferromagnetic ordering at room temperature and antiferromagnetic to paramagnetic transition with high dipolar interaction. - Abstract: In this study, CuO and NiO NPs have been synthesized by facile thermal decomposition of Schiff base complexes and their physical properties have been examined. The synthesized CuO and NiO NPs are crystallized in polycrystalline monoclinic and cubic structures with average particle size 17 ± 0.4 and 62 ± 1 nm, respectively. The electrical conductivity measurements confirm that the conduction in the CuO NPs is a band-to-band type while the conduction in the NiO NPs is governed by the large polaron conduction mechanism. The thermoelectric measurements confirm that the CuO and NiO NPs are P-type degenerate semiconductors with room temperature Seebeck coefficients equal to 89.9 and 12.1 mV/K, respectively. The magnetic measurements exhibit that the NPs have weak ferromagnetic ordering and antiferromagnetic to paramagnetic transition with high dipolar interaction.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
NASA NTRS1960

Oxidation Behavior of Binary Niobium Alloys

This investigation concludes a study to determine the effects of up to 25 atomic percent of 55 alloying additions on the oxidation characteristics of niobium. The alloys were evaluated by oxidizing in an air atmosphere for 4 hours at 1000 C and 2 hours at 1200 C. Titanium and chromium improved oxidation resistance at both evaluation conditions. Vanadium and aluminum improved oxidation resistance at 1000 C, even though the V scale tended to liquefy and the Al specimens became brittle and the scale powdery. Copper, cobalt, iron, and iridium improved oxidation resistance at 1200 C. Other investigations report tungsten and molybdenum are protective up to about 1000 C, and tantalum at 1100 C. The most important factor influencing the rate of oxidation was the ion size of the alloy additions. Ions slightly smaller than the Nb(5+) ion are soluble in the oxide lattice and tend to lower the compressive stresses in the bulk scale that lead to cracking. The solubility of the alloying addition also depends on the valence to some extent. All of the elements mentioned that improve the oxidation resistance of Nb fit this size criterion with the possible exception of Al, whose extremely small size in large concentrations would probably lead to the formation of a powdery scale. Maintenance of a crack-free bulk scale for as long as possible may contribute to the formation of a dark subscale that ultimately is rate- controlling in the oxidation process. The platinum-group metals, especially Ir, appear to protect by entrapment of the finely dispersed alloying element by the incoming Nb2O5 metal-oxide interface. This inert metallic Ir when alloyed in a sufficient amount with Yb appears to give a ductile phase dispersed in the brittle oxide. This scale would then flow more easily to relieve the large compressive stresses to delay cracking. Complex oxide formation (which both Ti and Zr tend to initiate) and valence effects, which probably change the vacancy concentration in the scale, are masked by the overriding tendency for a porous scale.

Barrett, Charles A.↗
DOE OSTI2019

Accounting for Melt Flow Pattern and Solid Fraction Evolution in DC Casting of Al-Cu Alloy Using v{sup 2}−f Turbulence Model

Experimental techniques remain reliable approaches for investigating the effects of parameters of the direct chill (DC) casting process on macrosegregation, grain structure formation, and surface quality. However, experimental analysis methods of these effects are expensive and can often prove difficult to implement. Understanding of the complex physics of the solidification process remains limited, and this makes it indispensable to use accurate numerical modeling tools as a complement to experiments. Numerical modeling without consideration of turbulent flow is unsuitable for application to solidification occurring during DC casting, since significant turbulent flow exists in the upper section of the cast, where the liquid pool exists. The present work employed a low-Re v{sup 2}−f turbulence model and a dual-zone solidification flow model to predict the melt flow pattern, turbulence level, sump depth, transition zone thickness, and mushy zone thickness in the DC casting of Al-Cu alloy. The obtained results provided evidence of significant damping of the flow in the slurry zone. Furthermore, results of different simulation cases revealed a narrower transition zone and shallower sump.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Phosphorus vacancy cluster model for phosphorus diffusion gettering of metals in Si

In this work, we develop models for the gettering of metals in silicon by high phosphorus concentration. We first performed ab initio calculations to determine favorable configurations of complexes involving phosphorus and transition metals (Fe, Cu, Cr, Ni, Ti, Mo, and W). Our ab initio calculations found that the P{sub 4}V cluster, a vacancy surrounded by 4 nearest-neighbor phosphorus atoms, which is the most favorable inactive P species in heavily doped Si, strongly binds metals such as Cu, Cr, Ni, and Fe. Based on the calculated binding energies, we build continuum models to describe the P deactivation and Fe gettering processes with model parameters calibrated against experimental data. In contrast to previous models assuming metal-P{sub 1}V or metal-P{sub 2}V as the gettered species, the binding of metals to P{sub 4}V satisfactorily explains the experimentally observed strong gettering behavior at high phosphorus concentrations.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Structure–property relations of orthorhombic [(CH{sub 3}){sub 3}NCH{sub 2}COO]{sub 2}(CuCl{sub 2}){sub 3}·2H{sub 2}O

Large single crystals of orthorhombic [(CH{sub 3}){sub 3}NCH{sub 2}COO]{sub 2}(CuCl{sub 2}){sub 3}·2H{sub 2}O with dimensions up to 40×40×30 mm{sup 3} were grown from aqueous solutions. The elastic and piezoelastic coefficients were derived from ultrasonic resonance frequencies and their shifts upon variation of pressure, respectively, using the plate-resonance technique. Additionally, the coefficients of thermal expansion were determined between 95 K and 305 K by dilatometry. The elastic behaviour at ambient conditions is dominated by the 2-dimensional network of strong hydrogen bonds within the (001) plane leading to a corresponding pseudo-tetragonal anisotropy of the longitudinal elastic stiffness. The variation of elastic properties with pressure, however, as well as the thermal expansion shows strong deviations from the pseudo-tetragonal symmetry. These deviations are probably correlated with tilts of the elongated tri-nuclear betaine–CuCl{sub 2}–water complexes. Neither the thermal expansion nor the specific heat capacity gives any hint on a phase transition in the investigated temperature range. - Graphical abstract: Single crystal of orthorhombic [(CH{sub 3}){sub 3}NCH{sub 2}COO]{sub 2}(CuCl{sub 2}){sub 3}·2H{sub 2}O. - Highlights: • Large single crystals (40 ×40 ×30 mm{sup 3}) of [(CH{sub 3}){sub 3}NCH{sub 2}COO]{sub 2}(CuCl{sub 2}){sub 3}·2H{sub 2}O were grown. • The elastic and piezoelastic coefficients were derived from ultrasonic resonance frequencies. • Thermal expansion (95 K–305 K) and heat capacity (113 K–323 K) were determined. • The orthorhombic structure shows pseudo-tetragonal elastic anisotropy at ambient conditions. • The crystal structure is stable in the investigated range (1–1600 bar, 95–303 K)

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

Combining of different data pools for calculating a reliable POD for real defects

Real defects are essential for the evaluation of the reliability of non destructive testing (NDT) methods, especially in relation to the integrity of components. But in most of the cases the amount of available real defects is not sufficient to evaluate the system. Model-assisted and transfer functions are one way to handle that challenge. This study is focused on a combination of different data pools to create a sufficient amount of data for the reliability estimation. A widespread approach for calculating the Probability of Detection (POD) was used on a radiographic testing (RT) method. The highest contrast to noise ratio (CNR) of each indication is usually selected as the signal in the 'â vs. a' (signal-response) approach for RT. By combining real and artificial defects (flat bottom holes, side drill holes, flat bottom squares, notches, etc) in RT the highest signals are close to each other, but the process of creating and evaluating real defects is much more complex. The solution is seen in the combination of real and artificial data using a weighted least square approach. The weights for real or artificial data were based on the importance, the value and the different detection behavior of the different data. For comparison, the alternative combination through the Bayesian Updating was also applied. As verification, a data pool with a large amount of real data was available. In an advanced approach for evaluating the digital RT data, the size of the indication (perpendicular to the X-ray beam) was introduced as additional information. The signal now consists of the CNR and the area of the indication. The detectability is changing depending on the area of the indication, a fact that was ignored in the previous POD calculations for RT. This points out that a weighted least square approach to pool the data might no longer be adequate. The Bayesian Updating of the estimated parameters of the relationship between the signal field (the area of the indication) and the geometry of the defects is seen as the appropriate model to combine the different defect types in a useful and meaningful way. This work was carried out together with the Finnish company for spent nuclear fuel and waste management - Posiva Oy. The digital RT is one of the NDT methods that might be used for the inspection of the weld of the copper canister to be used for the spent nuclear fuel in the Scandinavian concept of final disposal.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗