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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 757 records · Page 42
All sourcesNASA NTRSDOE OSTI
NASA NTRS2010

Phased Array Noise Source Localization Measurements of an F404 Nozzle Plume at Both Full and Model Scale

A 48-microphone planar phased array system was used to acquire jet noise source localization data on both a full-scale F404-GE-F400 engine and on a 1/4th scale model of a F400 series nozzle. The full-scale engine test data show the location of the dominant noise sources in the jet plume as a function of frequency for the engine in both baseline (no chevron) and chevron configurations. Data are presented for the engine operating both with and without afterburners. Based on lessons learned during this test, a set of recommendations are provided regarding how the phased array measurement system could be modified in order to obtain more useful acoustic source localization data on high-performance military engines in the future. The data obtained on the 1/4th scale F400 series nozzle provide useful insights regarding the full-scale engine jet noise source mechanisms, and document some of the differences associated with testing at model-scale versus fullscale.

Podboy, Gary G.↗
NASA NTRSDate not supplied

Aeroacoustic Measurements from the Aerodynamic and Acoustic Rotorprop Test (AART) in the National Full-Scale Aerodynamics Complex (NFAC) 40- by 80-Foot Wind Tunnel

Unmanned Aerial Vehicle (UAV) designs typically have aerodynamic configurations that result in complex aerodynamic and acoustic conditions, such as wing and propeller interaction. In response, the Aerodynamic and Acoustic Rotorprop Test (AART) Program was implemented, a primary objective of which was to determine the aerodynamics and acoustics related to an auxiliary propulsor mounted behind an isolated wing in the National Full-Scale Aerodynamics Complex (NFAC) 40-by 80-Foot Wind Tunnel. Three configurations (no wing, half wing, and full wing) were tested, with conditions including variation of the propeller speed, wind tunnel Mach number, and Yaw. The acoustic set up, processing, and analysis are discussed along with the known issues for this complex data set. The interaction of upstream bodies and the resulting substantial increase in acoustic emissions are discussed in detail.

Propeller↗
NASA NTRS1988

Pratt and Whitney cryogenic turbopump bearing experience

Successful, reusable bearings require lubrication, traditionally, a transfer film from sacrificial cage wear. Early testing included materials screening programs to identify suitable cryogenic cage materials. A specially developed element tester that simulated the function of a ball bearing cage was used. Suitable materials must provide lubrication with an acceptably low wear rate, without abrading contacting surfaces. The most promising materials were tested in full scale bearings at speeds up to 4 MDN. Teflon, filled with 40 percent bronze powder, was the best performing material. A variety of bearings were designed and successfully tested in LH2 and LOX. Bearings with bronze filled Teflon cages were successfully tested for 150 hrs. In overload tests, the same design was tested for 5 hrs at maximum Hertz stresses above 450 ksi and an additional 5 hrs with a maximum Hertz stress exceeding 500 ksi. Four bearings were tested in LOX for 25 hrs, with a maximum time per bearing of 10 hrs.

Poole, W. E.↗
NASA NTRS1935

Full-scale Force and Pressure-distribution Tests on a Tapered U.S.A. 45 Airfoil

This report presents the results of force and pressure-distribution tests on a 2:1 tapered USA 45 airfoil as determined in the full-scale wind tunnel. The airfoil has a constant-chord center section and rounded tips and is tapered in thickness from 18 percent at the root to 9 percent at the tip. Force tests were made throughout a Reynolds Number range of approximately 2,000,000 to 8,000,000 providing data on the scale effect in addition to the conventional characteristics. Pressure-distribution data were obtained from tests at a Reynolds Number of approximately 4,000,000. The aerodynamic characteristics given by the usual dimensionless coefficients are presented graphically.

Parsons, John F↗
NASA NTRS1978

F-15 inlet/engine test techniques and distortion methodologies studies. Volume 1: Technical discussion

Peak distortion data taken from a subscale inlet model were studied to determine if the data can be used to predict peak distortion levels for a full scale flight test vehicle, and to provide a better understanding of the time variant total pressure distortion and the attendant effects of Reynolds number/scale and frequency content. The data base used to accomplish this goal covered a range from Mach 0.4 to 2.5 and an angle of attack range from -10 degrees to +12 degrees. Data are presented which show that: (1) increasing the Reynolds number increases total pressure recovery, decreases peak distortion, and decreases turbulence, (2) increasing the filter cutoff frequency increases both peak distortion and turbulence, and (3) the effect of engine presence on total pressure recovery, peak distortion, and turbulence is small but favorable.

Stevens, C. H.↗
NASA NTRS1975

Desiccant humidity control system

A water vapor and carbon dioxide sorbent material (designated HS-C) was developed for potential application to the space shuttle and tested at full scale. Capacities of two percent for carbon dioxide and four percent for water vapor were achieved using space shuttle cabin adsorption conditions and a space vacuum for desorption. Performance testing shows that water vapor can be controlled by varying the air process flow, while maintaining the ability to remove carbon dioxide. A 2000 hour life test was successfully completed, as were tests for sensitivity to cleaning solvent vapors, vibration resistance, and flammability. A system design for the space shuttle shows a 200 pound weight advantage over competitive systems and an even larger advantage for longer missions.

Lunde, P. J.↗
DOE OSTI2019

In-Can Melter for Vitrification of Waste Coming from Decommissioning and Dismantling Operations - 19020

Some waste streams from decommissioning and dismantling operations are identified as an issue in terms of handling, transportation, adapted conditioning matrix or evacuation outlet within the existing regulations. In this context, the consortium of the DEM and MELT project which gathers Orano, the CEA and ECM technologies are currently developing and qualifying a specific vitrification tool designed to match the requirements and constraints of D and D projects. The main characteristics of this In-Can vitrification process are presented hereafter: - Suitable for high or medium level waste; - Flexible enough to accommodate uncertainties on waste composition; - Adequately dimensioned and compact to be implemented and operated inside an existing cell or close to the waste to be treated; - Designed for a short duration of use, as a decommissioning tool, aimed to be dismantled just after the treatment operation; - Designed in order to produce a small amount of secondary waste; - Requiring low investment and operation costs. The In-Can melting process has already been developed by the CEA for an internal application (defense waste vitrification) and can be rated TRL 7. That means it has been tested at full scale at a prototypical demonstration level with a range of simulants in an operational environment. This paper presents the In-Can vitrification process and its performances for a typical D and D waste highly loaded with Cs. The vitrification tests results will be in particular discussed in terms of process parameters, glass properties and cesium volatility. This paper also highlights the methodology and the organization (material, process, technological and long term behavior teams) deployed in order to adapt and qualify the In-Can process for all kind of wastes (liquid, solid, highly loaded with Tc and Cs, waste with no route, ...) from the matrix design definition to the full qualification. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2021

Formulation and calibration of two-dimensional constitutive models for composite structures based on panel tests

Steel Plate Concrete (SC) composite members have been widely adopted because of its cost-efficiency and enhanced structural behavior. While researchers have attempted to study its in-plane shear behavior in the past twenty years, very limited number of large-scale pure shear tests were performed due to the challenge of experimental set-up and the availability of facilities. In this paper, a series of uniaxial loading tests and two full-scale pure shear panel tests of SC members were reported, on which the “mechanics-based Membrane Model of SC elements (MM-SC)” is developed. The MM-SC model is based on the fixed-angle crack formulation and the smeared-crack formulation, in which the experimental-based uniaxial constitutive models are implemented, considering the local buckling of faceplate, the tension stiffening of steel plate, the strength degradation of cracked concrete and the confinement effect of concrete. The proposed MM-SC model is subsequently incorporated into the object-oriented software OpenSEES. Finally, the simulation results of proposed model well predict the SC test observations in terms of critical branch points and structural behaviors, including initial stiffness, cracking strength, post-crack stiffness, yield strength, maximum strength, and failure modes.

42 ENGINEERING↗
DOE OSTI2019

Fit Fly: A Case Study of Interconnect Innovation through Parallel Simulation

To meet the demand for exascale-level performance from high-performance computing (HPC) interconnects, many system architects are turning to simulation results for accurate and reliable predictions of the performance of prospective technologies. Testing full-scale networks with a variety of benchmarking tools, including synthetic workloads and application traces, can give crucial insight into what ideas are most promising without needing to physically construct a test network. While flexible, however, this approach is extremely compute time intensive. We address this time complexity challenge through the use of large-scale, optimistic parallel simulation that ultimately leads to faster HPC network architecture innovations. In this paper we demonstrate this innovation capability through a real-world network design case study. Specifically, we have simulated and compared four extreme-scale interconnects: Dragonfly, Megafly, Slim Fly, and a new dual-rail-dual-plane variation of the Slim Fly network topology. We present this new variant of Slim Fly, dubbed Fit Fly, to show how interconnect innovation and evaluation-beyond what is possible through analytic methods-can be achieved through parallel simulation. We validate and compare the model with various network designs using the CODES interconnect simulation framework. By running large-scale simulations in a parallel environment, we are able to quickly generate reliable performance results that can help network designers break ground on the next generation of high-performance network designs.

High Performance Computing↗
DOE OSTI2020

Foam Degradation Model during Thermal Hypothetical Accident Conditions

Current practice in Safety Analysis Report for Packaging (SARP) thermal analysis for hypothetical accident conditions (HAC) of packages is to not explicitly model the consequence to the foam impact limiting material, but instead to make conservative estimates of those consequences and begin calculations from that point. This approach is typically used for the foam regression distance, which is the thickness of the degraded foam layer after the 30-minute fire event. Estimates for regression distance can come directly from package burn test results or from correlations based on one-dimensional testing by the foam manufacturer. In either case, this is a subjective process, and although it can be used to produce a conservative result, it is a significant approximation in the analysis. This paper describes testing and refinement of a simplified foam regression model. Comparisons are made against available data from laboratory experiments. Model refinements were tested until satisfactory agreement was achieved. The final modeling approach was then compared with post-test inspection results from HAC burn test data. A new model with an effective thermal conductivity based on foam to char density variation was shown successful in representing laboratory-scale foam thermal degradation experiments and full-scale burn tests of a current package. This model offers a technically defensible and predictive approach for modeling thermal degradation of rigid polyurethane insulation in transport packages.

36 MATERIALS SCIENCE↗
NASA NTRS1979

To the first Shuttle launch

The major Shuttle-related testing currently in progress includes: static testing of all major elements, full scale ground vibration testing, main propulsion system testing, software verification and validation, qualification testing of many components and subsystems, and SSME verification testing. This paper reviews the current status of the Shuttle program and gives attention to the transition to operations, near-term traffic plans, user-charge policies, and payload integration. It is concluded that the transition from individual space-research projects to a fully integrated Space Transportation System, providing low-cost routine access to space for many users, involves a complete rethinking of the role NASA and the user will play.

Yardley, J. F.↗
NASA NTRS1990

Graphite/epoxy composite adapters for the Space Shuttle/Centaur vehicle

The decision to launch various NASA satellite and Air Force spacecraft from the Space Shuttle created the need for a high-energy upper stage capable of being deployed from the cargo bay. Two redesigned versions of the Centaur vehicle which employed a graphite/epoxy composite material for the forward and aft adapters were selected. Since this was the first time a graphite/epoxy material was used for Centaur major structural components, the development of the adapters was a major effort. An overview of the composite adapter designs, subcomponent design evaluation test results, and composite adapter test results from a full-scale vehicle structural test is presented.

Kasper, Harold J.↗
NASA NTRS2000

Fatigue Failure of Space Shuttle Main Engine Turbine Blades

Experimental validation of finite element modeling of single crystal turbine blades is presented. Experimental results from uniaxial high cycle fatigue (HCF) test specimens and full scale Space Shuttle Main Engine test firings with the High Pressure Fuel Turbopump Alternate Turbopump (HPFTP/AT) provide the data used for the validation. The conclusions show the significant contribution of the crystal orientation within the blade on the resulting life of the component, that the analysis can predict this variation, and that experimental testing demonstrates it.

Swanson, Gregrory R.↗
NASA NTRS2007

The Columbia Accident Investigation and The NASA Glenn Ballistic Impact Laboratory Contributions Supporting NASA's Return to Flight

On February 1, 2003, the Space Shuttle Columbia broke apart during reentry, resulting in loss of the vehicle and its seven crewmembers. For the next several months, an extensive investigation of the accident ensued involving a nationwide team of experts from NASA, industry, and academia, spanning dozens of technical disciplines. The Columbia Accident Investigation Board (CAIB), a group of experts assembled to conduct an investigation independent of NASA, concluded in August, 2003 that the most likely cause of the loss of Columbia and its crew was a breach in the left wing leading edge Reinforced Carbon-Carbon (RCC) thermal protection system initiated by the impact of thermal insulating foam that had separated from the orbiters external fuel tank 81 seconds into the mission's launch. During reentry, this breach allowed superheated air to penetrate behind the leading edge and erode the aluminum structure of left wing, which ultimately led to the breakup of the orbiter. The findings of the CAIB were supported by ballistic impact tests, which simulated the physics of External Tank Foam impact on the RCC wing leading edge material. These tests ranged from fundamental material characterization tests to full-scale Orbiter Wing Leading Edge tests. Following the accident investigation, NASA spent the next 18 months focused on returning the shuttle safely to flight. In order to fully evaluate all potential impact threats from the many debris sources on the Space Shuttle during ascent, NASA instituted a significant impact testing program. The results from these tests led to the validation of high-fidelity computer models, capable of predicting actual or potential Shuttle impact events, were used in the certification of STS-114, NASA s Return to Flight Mission, as safe to fly. This presentation will provide a look into the inner workings of the Space Shuttle and a behind the scenes perspective on the impact analysis and testing done for the Columbia Accident Investigation and NASA's Return to Flight programs. In addition, highlights from recent Shuttle missions are presented.

Melis, Matthew E.↗
NASA NTRS2012

Stress Analysis and Testing at the Marshall Space Flight Center to Study Cause and Corrective Action of Space Shuttle External Tank Stringer Failures

After the launch scrub of Space Shuttle mission STS-133 on November 5, 2010, large cracks were discovered in two of the External Tank intertank stringers. The NASA Marshall Space Flight Center, as managing center for the External Tank Project, coordinated the ensuing failure investigation and repair activities with several organizations, including the manufacturer, Lockheed Martin. To support the investigation, the Marshall Space Flight Center formed an ad-hoc stress analysis team to complement the efforts of Lockheed Martin. The team undertook six major efforts to analyze or test the structural behavior of the stringers. Extensive finite element modeling was performed to characterize the local stresses in the stringers near the region of failure. Data from a full-scale tanking test and from several subcomponent static load tests were used to confirm the analytical conclusions. The analysis and test activities of the team are summarized. The root cause of the stringer failures and the flight readiness rationale for the repairs that were implemented are discussed.

Wingate, Robert J.↗
NASA NTRSDate not supplied

Recent Development Work with Self-Aligned Focusing Schlieren

A novel compact focusing schlieren instrument has recently been developed that eliminates the need for a separate source and cutoff grid. The technique works by projecting an image of a grid onto a retroreflective surface and then reimaging the projection back onto the original grid. By manipulating the polarization state of the light passing through the instrument, a single Rochon polarizing prism can be used to adjust the schlieren sensitivity by translating it along the instrument’s optical axis, which changes the in-plane offset between the reimaged projection and the original grid. This arrangement makes the instrument inherently self-aligned. Relative to conventional focusing schlieren instruments, which require alignment of a separate source grid and cutoff grid to achieve sensitivity, the setup time required in order to obtain high quality focusing schlieren images is significantly reduced. Further, the self-aligned nature of this instrument makes it insensitive to vibrations and allows for on-the-fly adjustments to field-of-view. In this paper we discuss recent work that has been performed to expand the capabilities of this self-aligned focusing schlieren instrument including: schlieren visualization at extreme angles for optically-restricted test facilities, 3D schlieren visualization using a light field camera, acquisition of high quality focusing schlieren images from facilities with low quality windows, and obtaining focusing schlieren images in full-scale ground test facilities.

Brett Bathel↗