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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 757 records · Page 42
All sourcesNASA NTRSDOE OSTI
NASA NTRS1987

Dendritic solidification in a binary alloy melt - Comparison of theory and experiment

A simple model for 'constrained' growth of an 'array' of cells or dendrites in a binary alloy melt, in the presence of a positive temperature gradient in the liquid ahead of the tips, is presented. The cell or dendrite tip radius is calculated by adopting both the 'ad hoc' assumption of minimum undercooling at the tips as well as the more recently proposed hypothesis of dendritic growth under conditions of 'marginal stability'. Theoretical predictions of the model have been compared with experimental data in binary succinonitrile-acetone alloys. It has been shown that, according to the present model, the 'marginally stable' state may be virtually indistinguishable from the 'minimum undercooled' state, under the usual conditions of dendritic growth.

Laxmanan, V.↗
NASA NTRS1984

Solidification behavior of low and high thermal conductivity materials in a Bridgman-Stockbarger furnace

The solid-liquid interface position and the temperature gradients in both the solid and liquid at the interface have been studied in a modified Bridgman-Stockbarger crystal growth furnace. These crystal growth factors have been studied as a function of ampoule translation rate, materials properties, and the size and temperature of a small auxiliary heater placed at the edge of the furnace hot zone. It has been found that the interface position with respect to a furnace reference point is essentially constant during a run for a low thermal conductivity material whereas the interface position changes continuously during a run with high thermal conductivity material. However, the ampoule translation rate and auxiliary heater conditions produce interface position changes in both high and low thermal conductivity materials.

Ejim, T. I.↗
NASA NTRS1988

Analysis of low gravity tolerance of model experiments for space station: Preliminary results for directional solidification

It has become clear from measurements of the acceleration environment in the Spacelab that the residual gravity levels on board a spacecraft in low Earth orbit can be significant and should be of concern to experimenters who wish to take advantage of the low gravity conditions on future Spacelab missions and on board the Space Station. The basic goals are to better understand the low gravity tolerance of three classes of materials science experiments: crystal growth from a melt, a vapor, and a solution. The results of the research will provide guidance toward the determination of the sensitivity of the low gravity environment, the design of the laboratory facilites, and the timelining of materials science experiments. To data, analyses of the effects of microgravity environment were, with a few exceptions, restricted to order of magnitude estimates. Preliminary results obtained from numerical models of the effects of residual steady and time dependent acceleration are reported on: heat, mass, and momentum transport during the growth of a dilute alloy by the Bridgman-Stockbarger technique, and the response of a simple fluid physics experiment involving buoyant convection in a square cavity.

Alexander, J. Iwan D.↗
NASA NTRS1987

Anisotropic interface kinetics and tilted cells in unidirectional solidification

A nonlinear evolution equation is derived which governs the cellular structure of a binary alloy with a small segregation coefficient, including the effects of anisotropic interface kinetics. This equation, applicable to long-wave instabilities of a planar interface, describes the spatial pattern of the growing disturbances. The presence of anisotropy causes the cells to grow at an angle to the normal of the planar front. This transition to a cellular morphology is shown to be a subcritical instability.

Young, G. W.↗
NASA NTRS1987

Nonplanar interface morphologies during unidirectional solidification of a binary alloy. II - Three-dimensional computations

A finite difference method is used to obtain three-dimensional steady-state solutions for nonplanar interface morphologies in order to study the situation of equal thermal properties in the crystal and melt with negligible latent heat release. Stable steady-state solutions corresponding to two-dimensional bands and three-dimensional hexagonal nodes, as well as to rectangular interface planiforms, are found using a model of an aluminum-chromium alloy with a distribution coefficient of greater than one. Hexagonal nodes are predicted near the onset of instability, in agreement with weakly nonlinear theory.

Mcfadden, G. B.↗
NASA NTRS1988

Dendritic solidification under microgravity conditions

The Isothermal Dendritic Growth Experiment is undergoing development in cooperation with NASA-Lewis in order to test dendritic growth theory at small supercoolings in low earth orbit. The apparatus encompasses four major subsystems: a temperature-controlled thermostatic bath capable of millikelvin stability, a photographic data collection system, a crystal-growth chamber, and a start-detection system which initiates data collection. Comparisons are made with ground-based study methods for dendritic growth.

Glicksman, M. E.↗
NASA NTRS1988

Convective effects on directional solidification of a simulated metal alloy

The first significant results of a ground-based experimental program which supports a low gravity space processing Spacelab experiment are reported. The phenomena which precipitate pluming and thus freckling in a metal alloy analog (ammonium chloride and water) are studied in detail and the sequential events leading to massive channeling and convection are optically documented. The pluming is shown to be other than a random burst of unstable fluid from a preferred channel but rather a natural occurrence resulting from a fundamental (Rayleigh-Benard) fluid dynamic instability at the density inversion interface. This extrapolates to critical size parameters appropriate to processing of actual metal alloys.

Mccay, T. D.↗
NASA NTRS1987

Solidification of undercooled Ni-Sn eutectic alloy under microgravity conditions in the Space Shuttle

The Space Shuttle Columbia carried an Alloy Undercooling Experiment on its STS 61-C mission in January, 1986. The experiment was performed in an electromagnetic levitator. A sample of Ni-32.5 wt pct Sn eutectic was melted and solidified under microgravity conditions in the Space Shuttle. The specimen achieved only a fairly small undercooling, probably less than 30 K. The specimen was examined by optical and scanning electron microscopy. The surface and cross-sectional microstructures were primarily composed of normal lamellar eutectic, but showed several interesting features, including an apparent surface nucleation site, curved dendrites with nonorthogonal secondary arms, dendrite fragments with extremely fine arm spacing, submicron precipitates, and faceted crystals. The results of the space experiment are presented and compared with ground-based results obtained with the same alloy.

Piccone, T. J.↗
NASA NTRS1987

Effects of an applied magnetic field on directional solidification of off-eutectic Bi-Mn alloys

Off-eutectic compositions of Bi-Mn were directionally solidified in applied transverse magnetic fields up to 3 kG to determine the effects on thermal and solutal convection. For Bi-rich compositions, the magnetic field appeared to increase mixing as determined from thermal, morphological, chemical and magnetic analyses. For Mn-rich compositions morphological and chemical analyses suggest some reduction in mixing due to application of the magnetic field. Conductivity gradients in the melt are suggested as a possible mechanism for the observed results.

Decarlo, J. L.↗
NASA NTRS1988

Initial conditions implied by t exp 1/2 solidification of a sphere with capillarity and interfacial kinetics

The paper explores the initial conditions implied by t exp 1/2 growth of a spherical crystal solidifying from a pure, undercooled melt, including the effects of both capillarity and interface kinetics, and relates the findings to initial conditions that would be expected on the basis of classical nucleation theory. For crystal sizes near the nucleation radius, the calculated temperature profiles show a cold region ahead of the advancing interface that is even more undercooled than the undercooled bath. This cold region acts as a local heat sink that compensates for the reduced growth speed that would otherwise result from capillarity and kinetics, leading to precisely the same t exp 1/2 growth law that would have been obtained had both capillarity and kinetics been neglected.

Sekerka, R. F.↗
NASA NTRS1987

Solidification under microgravity conditions - Dendritic growth

The experimental approach and apparatus of a zero-gravity active crystal growth experiment to test dendritic growth theory at low supercoolings are discussed. The experiment consists of 20 experimental cycles. Estimates have been made as to how low gravitational accelerations would have to be reduced to observe convection-free dendritic growth at supercoolings from 0.01-1.0 K. The experiment requires temperature control of + or - 2 mK and photographic resolution of a few microns with a depth of field of + or - 6 mm. The thermostatic bath and temperature control system, photographic system, growth chamber, and dendrite detection system are described in detail.

Glicksman, M. E.↗
NASA NTRS1988

Dispersion strengthened NiAl alloys produced by rapid solidification processing

Initial experimental results are presented concerning the relationship between microstructure and properties in rapidly solidified NiAl alloys whose melting point is of the order of 1900 K. When the dispersoid content of NiAl alloys is increased, the dispersoids begin to populate the grain boundaries, rendering them weak, so that failure must propagate intergranularly. It is concluded that NiAl alloys' strength can be significantly increased through dispersoid additions without sacrifice of high temperature ductility.

Jha, S. C.↗
NASA NTRS1987

Rapid solidification of highly undercooled liquids

Melt undercooling is considered as a fundamental processing parameter for powders and for melt-spun and surface-melted samples. With reference to experimental results for Mn, Al, Al-Be, Al-Fe, and InSb-Sb powders, it is shown that the undercooling behavior in droplets is influenced by powder size, coating, melt superheat, and cooling rate. Droplet sample microstructures can be compared directly with those of rapidly quenched powders to establish the application of laboratory-scale studies to large-scale processing.

Perepezko, J. H.↗
NASA NTRS1986

Heat flow control and segregation in directional solidification: Development of an experimental and theoretical basis for Bridgman-type growth experiments in a microgravity environment

Within the framework of the proposed research, emphasis was placed on application of magnetic fields to semiconductor growth systems. It was found that magnetic fields up to 3 kGauss do not affect the growth behavior nor the macro-segregation behavior in the system Ge(Ga). Applied fields are found to significantlty alter the radial dopant distribution, which is attributed to alterations in the spatial orientation of convective cells. Increasing the magnetic field to 30 kGauss is found to have a fundamental effect on dopant segregation. Emphasis is also placed on the potential of KC-135 flights for preliminary studies on the effects of reduced gravity environments on the wetting behavior of semiconductor systems in growth configuration. The limited number of experiments conducted does not allow any conclusions on the merits of KC-135 flights for semiconductor processing research.

Witt, A. F.↗
NASA NTRS1988

Isothermal solidification in a binary alloy melt

A space shuttle experiment employing the General Purpose (Rocket) Furnace (GPF) in its isothermal mode of operation is manifested on MSL-3, circa 1989. The central aim of this experiment is to investigate the effect of reduced gravity levels on the segregation behavior in a slowly, and isothermally, cooled sample of a binary Pb-15 wt percent Sn alloy. This experiment would thus be able to simulate, in a small laboratory sample, about 20 mm dia 60 mm high and weighing about 150 grams, some aspects of the segregation phenomena occurring in large industrial ingots. Ground-based experiments conducted in the single-cavity simulator of the GPF, located at Marshall Space Flight Center (MSFC), in support of the microgravity experiment are described in detail. The results of the MSFC experiments are compared with other related experiments conducted at Case Western Reserve University (CWRU), wherein the isothermal constraints were relaxed.

Laxmanan, V.↗
NASA NTRS1988

The influences of convection on directional solidification of eutectic Bi/MnBi

Eutectic alloys of Bi-Mn were directionally solidified using the Bridgman-Stockbarger technique to determine the influences of gravitationally-driven thermo-solutal convection on the Bi-MnBi rod eutectic. Experiments were conducted that varied the level of convection by varying the growth parameters and growth orientation, by microgravity damping, by applied magnetic field damping, and by imposing forced convection. Peltier interface demarcation and in situ thermocouple measurements were used to monitor interface velocity and thermal gradient and to evaluate interface planarity.

Larson, David J., Jr.↗