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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 775 records · Page 43
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Multi Resolution In-Situ Testing and Multiscale Simulation for Creep Fatigue Damage Analysis of Alloy 617

This report outlines the research activities that were carried out for the integrated experimental and simulation investigation of creep-fatigue damage mechanism and life prediction of Nickel-based alloy, Inconel 617 at high temperatures (950° and 850°). First, a novel experimental design using a hybrid control technique is proposed. The newly developed experimental technique can generate different combinations of creep and fatigue damage by changing the experimental design parameters. Next, detailed imaging analysis and statistical data analysis are performed to quantify the failure mechanisms of the creep fatigue of alloy 617 at high temperatures. It is observed that the creep damage is directly associated with the internal voids at the grain boundaries and the fatigue damage is directly related to the surface cracking. It is also observed that the classical time fraction approach does not has a good correlation with the experimental observed damage features. An effective time fraction parameter is seen to have an excellent correlation with the material microstructural damage. Thus, a new empirical damage interaction diagram is proposed based on the experimental observations. Following this, a macro level viscoplastic model coupled with damage is developed to simulate the stress/strain response under creep fatigue loadings. A damage rate function based on the hysteresis energy and creep energy is proposed to capture the softening behavior of the material and a good correlation with life prediction and material hysteresis behavior is observed. The simulation work is extended to include the microstructural heterogeneity. A crystal plasticity finite element model considering isothermal and large deformation conditions at the microstructural scale has been developed for fatigue, creep-fatigue as well as creep deformation and rupture at high temperature. The model considers collective dislocation glide and climb of the grains and progressive damage accumulation of the grain boundaries. The glide model incorporates a slip resistance evolution model that characterizes the solute-drag creep effects and can capture well the stress-strain and stress time response of fatigue and creep-fatigue tests at various strain ranges and hold times. In order to accurately capture the creep strains that accumulate particularly at relatively low stress levels, a dislocation climb model has been incorporated into the crystal plasticity modeling framework. The dislocation climb model parameters are calibrated and verified through experimental creep tests performed at 950°. In addition, a cohesive zone model has been fully implemented in the context of the crystal plasticity finite element model to capture the intergranular creep damage. The parameters of the cohesive zone model have been calibrated using available experimental data. The numerical simulations illustrate the capability of the proposed model in capturing damage initiation and growth under creep loads as compared to the experimental observations. The microscale analysis sheds light on the crack initiation sites and propagation patterns within the microstructure. The model is also utilized to investigate the hybrid-controlled creep-fatigue tests and has been found to capture reasonably well the stress-strain response with different hold times and hold stress magnitudes.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Anisotropy of the Thermal Expansion of a Polycrystalline Ni–Mn–Ga Alloy Subjected to Plastic Deformation by Forging

The formation of a sharp crystallographic texture in a Ni–Mn–Ga Heusler alloy by the multiple isothermal forging has been studied. An analysis of the thermal expansion near the martensitic transformation temperatures in the as-cast and forged states of the alloy shows that the thermomechanical treatment leads to an increase in the anisotropy of the sample geometric size changing during the phase transformation, which favors an increase in the functional characteristics of the alloy. The structural studies show that the alloy structure after multiple isothermal forging has the bimodal distribution of grain sizes. The formation of the bimodal structure by forging is assumed to make it possible to enhance the stability of the functional properties of the alloy during repeated cycles of the phase transformation.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

Solution and sensitivity analysis of nonlinear equations using a hypercomplex-variable Newton-Raphson method

Here, the classical Newton-Raphson (NR) method for solving nonlinear equations is enhanced in two ways through the use of hypercomplex variables and algebra. In particular, i) the Jacobian is computed in a highly accurate and automated way, and ii) the derivative of the solution to the nonlinear equations is computed with respect to any parameter contained within the system of equations. These advances provide two significant enhancements in that it is straightforward to provide an accurate Jacobian and to construct a reduced order model (ROM) of arbitrary order with respect to any parameter of the system. The ROM can then be used to approximate the solution for other parameter values without requiring additional solutions of the nonlinear equations. Several case studies are presented including 1D and 2D academic examples with fully functioning Python code provided. Additionally, a case of study of the catenary of an elastic cable subject to its own weight and a vertical point load. Derivatives up to 10th order were computed with respect to material, loading, and geometrical parameters. The derivatives were used to generate reduced order models of the cable deformation and reaction forces at its ends with respect to multiple input parameters. Results show that from a single hypercomplex evaluation of the cable under a single vertical point load, it is possible to generate an accurate reduced order model capable of predicting the cable deformation with 1.5 times the load in the opposite direction and with 3.5 times the load in the same direction without resolving the system of equations.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2016

Shape-morphing composites with designed micro-architectures

Shape memory polymers (SMPs) are attractive materials due to their unique mechanical properties, including high deformation capacity and shape recovery. SMPs are easier to process, lightweight, and inexpensive compared to their metallic counterparts, shape memory alloys. However, SMPs are limited to relatively small form factors due to their low recovery stresses. Lightweight, micro-architected composite SMPs may overcome these size limitations and offer the ability to combine functional properties (e.g., electrical conductivity) with shape memory behavior. Fabrication of 3D SMP thermoset structures via traditional manufacturing methods is challenging, especially for designs that are composed of multiple materials within porous microarchitectures designed for specific shape change strategies, e.g. sequential shape recovery. We report thermoset SMP composite inks containing some materials from renewable resources that can be 3D printed into complex, multi-material architectures that exhibit programmable shape changes with temperature and time. Through addition of fiber-based fillers, we demonstrate printing of electrically conductive SMPs where multiple shape states may induce functional changes in a device and that shape changes can be actuated via heating of printed composites. As a result, the ability of SMPs to recover their original shapes will be advantageous for a broad range of applications, including medical, aerospace, and robotic devices.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Shape Effect in Layering of Solid Solutions in Small Volume: Bismuth–Antimony Alloy

The regularities of the effect of the shape of interphase boundaries in small volume systems on the separation of solutions with an upper critical solution temperature (UCST) are described by the example of Bi–Sb alloy particles with a core–shell configuration. The change in the shape of interphase boundaries is simulated in general by introducing a parameter corresponding to the degree of deviation of the shape of the boundaries from the spherical one. An analysis of the extrema of the Gibbs function revealed regularities in the effect of the shape of the core and shell phases on phase equilibria, the thermodynamic stability of heterogeneous states, and the phase separation diagram. The deviation of the shape of the interphase boundaries from the spherical shape changes the UCST and the mutual solubility of the components. The deformation of the shell of a core–shell particle increases the thermodynamic stability of the heterogeneous state, which contributes to the separation of the solution. The deformation of the core lowers the thermodynamic stability of the heterogeneous state and expands the range of metastable states.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2022

Modeling the hydrodynamic impact on the tool influence function during hemispherical subaperture optical polishing

To fabricate high-precision and accurate optics relative to the optical design surface, a high level of deterministic control of material removal (i.e., the tool influence function, TIF) during subaperture tool polishing is required. In this study, a detailed analysis of the pressure distribution, which is a key component of the TIF, has been performed using finite element analysis to couple together solid mechanics and fluid dynamics. Modeling experimental parameters of recently published work reveals that, when considering tool deformation, which in turn influences the fluid film thickness between the tool and workpiece, the effective pressure profile has a flat-top distribution. This flat-top pressure profile differs from the parabolic pressure distributions predicted by Hertzian mechanics. Furthermore, the shear contribution is shown here to be a key contributor to material removal, inducing the removal at the periphery of the contact edge and even outside the generally accepted contact area. Finally, the simulated fluid velocities provide evidence of mixed-mode contact polishing, supporting recent experimental findings that also suggest that onset of hydroplaning contributions lead to material removal drop-off.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Atomic and molecular adsorption on Ni(111)

Periodic, self-consistent density functional theory (DFT-GGA) calculations are used to study the adsorption properties of atomic species (H, C, N, O, and S), molecular species (CO, HCN, NH 3 , N 2 , and NO), and molecular fragments (CH, CH 2 , CH 3 , CN, NH, NH 2 , HCO, COH, HNO, NOH, and OH) on Ni(111), at a 1/4 monolayer coverage. For each of these species, we calculate here the binding energies at all possible sites and determine the optimal binding configuration, calculate the vibrational frequencies and deformation energy at the preferred adsorption site, and estimate the diffusion barrier on Ni(111). Good agreement is found when comparing our calculated results with available literature values determined using various experimental or theoretical methods. Based on the calculated binding energies, thermochemistry potential energy surfaces for adsorption and decomposition of NO, CO, NH 3 , N 2 , and CH 4 are developed, showing that the decomposition of all these molecular species is energetically more favorable than their desorption from Ni(111).

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2022

High-pressure deformation of metallic glass nanoparticles

Here, the atomistic structure of metallic glasses is closely related to properties such as strength and ductility. Here, Ni 1-x B x metallic glass nanoparticles of two different sizes are compressed under quasi-hydrostatic high-pressure conditions in order to understand structural changes under stress. The structural changes in the nanoparticles were tracked using in situ high-pressure X-ray diffraction (XRD). The ambient pressure pair distribution functions generated from XRD showed that the smaller sized nanoparticles had a more compact amorphous structure with lower coordination number. XRD showed that the amorphous structure was stable up to the maximum pressures achieved. The bulk modulus of the smaller and larger sized nanoparticles was found to be 208 GPa and 178 GPa, respectively. This size-dependent high-pressure behavior was related to compositional differences between the nanoparticles. These results show that Ni 1-x B x metallic glass nanoparticles are highly stable under pressure, which could enable their use as inclusions in metal or ceramic matrix composites.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Crystallographic orientation-dependent strain hardening in a precipitation-strengthened Al-Cu alloy

While the strengthening of Al-Cu alloys due to precipitation has been extensively studied, the effect of crystallographic orientation of the matrix and precipitates, as well as precipitate morphology, on the strain hardening behavior is not well understood. In this paper, we investigate this effect with in situ neutron diffraction during deformation of an Al-Cu alloy (206) after multiple aging treatments. Precipitate-dislocation interactions were found to change from precipitate shearing for microstructures predominantly containing GPI and θ" precipitates to Orowan looping for microstructures with primarily θ' and θ precipitates. Notably, significant anisotropy in strain hardening behavior was observed when θ' precipitates were present, which was attributed to crystallographic orientation dependent load transfer from the Al matrix to the θ' precipitates. The anisotropic load transfer is hypothesized to be caused by the extent of rotation of high aspect-ratio θ' precipitates, owing to dislocations looping around them during plastic deformation of the matrix. Predictions from an analytical model describing the anisotropic magnitude of load transfer from precipitate rotation agree well with experimental results, successfully validating the precipitate rotation hypothesis and explaining the anisotropic strain hardening behavior. This model allows for the prediction of stresses separately in the precipitate and matrix phases as a function of crystallographic orientation, only given the bulk mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Starobinsky inflation and dark energy and dark matter effects from quasicrystal like spacetime structures

The goal of this work on mathematical cosmology and geometric methods in modified gravity theories, MGTs, is to investigate Starobinsky-like inflation scenarios determined by gravitational and scalar field configurations mimicking quasicrystal, QC, like structures. Such spacetime aperiodic QCs are different from those discovered and studied in solid state physics but described by similar geometric methods. We prove that a inhomogeneous and locally anisotropic gravitational and matter field effective QC mixed continuous and discrete “ether” can be modelled by exact cosmological solutions in MGTs and Einstein gravity. The coefficients of corresponding generic off-diagonal metrics and generalized connections depend (in general) on all spacetime coordinates via generating and integration functions and, certain smooth and discrete parameters. Imposing additional nonholonomic constraints, prescribing symmetries for generating functions and solving the boundary conditions for integration functions and constants, we can model various nontrivial torsion QC structures or extract cosmological Levi-Civita configurations with diagonal metrics reproducing de Sitter (inflationary) like and other type homogeneous inflation and acceleration phases. Finally, we speculate how various dark energy and dark matter effects can be modelled by off-diagonal interactions and deformations of a nontrivial QC like gravitational vacuum structure and analogous scalar matter fields.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2018

The shape recovery conditions for Fe–Mn–Si alloys: An interplay between martensitic transformation and plasticity

Highlights: • Fe15Mn5Si9Cr5Ni samples were rolled at 800 °C and annealed at 650 (C1) and 1000 °C (C2). • TEM analysis was performed. • High density of stacking faults and appropriate density of dislocation appears in C1. • Complex dislocation arrays due to plastic deformation are observed in C2. • Shape memory properties depend on the thermomechanical treatment. - Abstract: This work analyses the improvement of the shape memory properties of Fe-Mn-Si based alloys, and expands upon and deepens recently published developments concerning this topic. We prepared TEM specimens from a Fe-15Mn-5Si-9Cr-5Ni sheet rolled at 800 °C and annealed at 650 °C–92% shape recovery – and from another sheet annealed at 1000 °C–45% shape recovery. Here, we analyse the development of microstructure during the γ ↔ ε martensitic transformation and correlate it with the shape memory behaviour. Among the observed microstructural features, the introduction of complex dislocation arrays due to plastic deformation appears to be critical for shape memory development, since they can arrest the backward movement of Shockley partial dislocations over the original path. Tailoring the microstructure in order to introduce a high stacking-fault density accompanied by an appropriate dislocation density remains a key issue in the design of these kinds of functional materials.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Triaxiality and shape dynamics in 70 Ge

The electromagnetic properties of low-lying states in 70 Ge were investigated via multi-step Coulomb excitation of a 70 Ge beam impinging on a 208 Pb target at the ATLAS facility of the Argonne National Laboratory. A total of 27 transitional elements and six diagonal matrix elements coupling 11 low-lying states, were extracted from the measured cross sections. These were used to calculate reduced transition probabilities, spectroscopic quadrupole moments, and rotational invariant shape parameters, providing enhanced precision and expanding on previous studies. The experimental data were compared within several theoretical frameworks, including the generalized triaxial rotor model, configuration interaction shell-model calculations, and computations within the combined frameworks of relativistic density functional theory and the five-dimensional collective Hamiltonian. The results demonstrate a good agreement with the experimental data and, in conjunction with calculations using a two-state mixing model, support significant triaxiality and strong mixing between the 0$^{+}_{1}$ and 0$^{+}_{2}$ states. This results in the magnitudes of their respective quadrupole deformations [β rms (0$^{+}_{1}$) = 0.228 (3), β rms (0$^{+}_{2}$) = 0.273 (1)] being more similar than previously observed. Furthermore, the implications of these results for understanding the complex shape coexistence phenomena, the role of triaxiality, and shape evolution along the Ge isotopic chain are discussed.

59 ≤ A ≤ 89↗
DOE OSTI2021

Bloch and Bethe Ansätze for the Harper model: A butterfly with a boundary

Based on a recent generalization of Bloch's theorem, herein we present a Bloch Ansatz for the Harper model with an arbitrary rational magnetic flux in various geometries, and solve the associated Ansatz equations analytically. In the case of a cylinder and a particular boundary condition, the energy spectrum of edge states has no dependence on the length of the cylinder, which allows us to construct a quasi-one-dimensional edge theory that is exact and describes two edges simultaneously. We prove that energies of bulk states, generating the so-called Hofstadter's butterfly, depend on a single geometry-dependent spectral parameter and have exactly the same functional form for the cylinder and the torus with general twisted boundary conditions, and argue that the (edge) bulk spectrum of a semi-infinite cylinder in an irrational magnetic field is (the complement of) a Cantor set. Finally, realizing that the bulk projection of the Harper Hamiltonian is a linear form over a deformed Weyl algebra, we introduce a Bethe Ansatz valid for both cylinder and torus geometries.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Views on Long-Term Safety of Deep Borehole Disposal - 16657

The Swedish Nuclear Fuel and Waste Management Co., SKB, has since the end of the 1980s evaluated Deep Borehole Disposal (DBD), of spent nuclear fuel (SNF). This has been done in parallel with the development of a mined repository concept based on the KBS-3V method. The most recent evaluation involved a broad comparison between the KBS-3V method and DBD. The comparison highlights differences between the two methods in the whole chain of the SNF handling including premises for siting, licensing, repository construction, safety during the operational phase, post-closure safety, physical protection, nuclear safeguards, retrieval of the deposited SNF, time planning, need for development, costs and nontechnical project risks. The ambition has been to make an as objective comparison between the two methods as possible, bearing in mind that there are big differences between the two concepts in terms of technical maturity as well as in terms of both quantity and quality of available data. While the primary safety function of the KBS-3V method is long-term containment in a corrosion resistant copper canister, the safety of DBD relies on stagnant groundwater at depth. It is argued in the aforementioned study that this groundwater stagnancy may be jeopardised because of heat and gas evolution in the disposal boreholes, and that deformation of the boreholes make efficient sealing of the deposition boreholes difficult. SKB has taken the position that the DBD method is associated with too many question marks to make it interesting as an alternative method in the Swedish programme. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2017

Influence of Asymmetric Cyclic Loading on Structural Evolution and Deformation Behavior of Cu-5 at.% Zr Alloy: An Atomistic Simulation-Based Study

Molecular dynamics (MD) simulation-based studies of tensile test and structural evolution of Cu-5 at.% Zr alloy under asymmetric cyclic loading (i.e., ratcheting behavior) considering various stress ratios such as − 0.2, − 0.4 and − 0.6 for different temperatures, viz.≈ 100, 300 and 500 K have been performed using embedded atom model Finnis–Sinclair potential. According to obtained stress–strain response from MD calculation, Cu-5 at.% Zr alloy specimen is pristine in nature as sudden drop in stress just after yield stress and subsequent elastic type deformation are observed for this alloy. Predicted ratcheting strain by MD simulation for Cu-5 at.% Zr alloy varies from 4.5 to 5%. Significant increase in ratcheting strain has been observed with the increase in temperature. Slight reduction in crystallinity is identified at the middle of the each loading cycle from the performed radial distribution function analysis and cluster analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Effects of size, geometry, and testing temperature on additively manufactured Ti-6Al-4V titanium alloy

This article presents a comprehensive study concerning size and geometry effect on the ambient and high-temperature mechanical behavior of additively manufactured laser powder bed fusion Ti-6Al-4V alloy. Key mechanical property metrics are presented, including strain hardening rate, yield strength, and Young’s modulus as a function of thickness and testing temperature (ambient, 250 °C, and 450 °C). Here, the effect of specimen size on manufacturing-induced microstructural feature formation is demonstrated and discussed. A detailed analysis regarding Young’s modulus, yield strength, and strain hardening rate variation at elevated temperatures is also presented. Size effect and temperature-sensitive deformation mechanisms are linked to the underlying microstructural deformation mechanisms activated at respective temperatures. Counter-intuitively, this study determined that irrespective of the geometry, strain hardening rates increased as temperature increased. An in-depth microstructural examination is presented to explain the stated observation. The texture of Interrupted tensile test samples examined for ambient, 250 °C, and 450 °C post-yield was observed to be unchanged, indicating the strain hardening behavior was not texture dependent. Schmid factor analysis, coupled with experimental findings from previous work, was implemented to generate a hypothesis. This hypothesis suggests that the drop in critical resolved shear stress for basal and pyramidal slip systems, as temperature increases, paired with the high dislocation density of laser powder bed fusion Ti-6Al-4V, leads to dislocation entanglement and results in increased strain hardening at elevated temperatures.

36 MATERIALS SCIENCE↗
DOE OSTI2019

A survey of nuclear pasta in the intermediate-density regime I: Shapes and energies

Nuclear pasta, emerging due to the competition between the long-range Coulomb force and the short-range strong force, is believed to be present in astrophysical scenarios, such as neutron stars and core-collapse supernovae. Its structure can have a high impact e.g. on neutrino transport or the tidal deformability of neutron stars. We study several possible pasta configurations, all of them minimal surface configurations, which are expected to appear in the mid-density regime of nuclear pasta, i.e. around 40% of the nuclear saturation density. In particular we are interested in the energy spectrum for different pasta configurations considered. Employing the density functional theory (DFT) approach, we calculate the binding energy of the different configurations for three values of the proton content X P = 1/10, 1/3 and 1/2, by optimizing their periodic length. We study finite temperature effects and the impact of electron screening. [Results] Nuclear pasta lowers the energy significantly compared to uniform matter, especially for X P ≥ 1/3. However, the different configurations have very similar binding energies. For large proton content, X P ≳ 1/3, the pasta configurations are very stable, for lower proton content temperatures of a few MeV are enough for the transition to uniform matter. Electron screening has a small influence on the binding energy of nuclear pasta, but increases its periodic length. Nuclear pasta in the mid-density regime lowers the energy of the matter for all proton fractions under study. Here, it can survive even large temperatures of several MeV. Since various configurations have very similar energy, it is to expect that many configurations can coexist simultaneously already at small temperatures.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2024

Stress-controlled medium-amplitude oscillatory shear (MAOStress) of PVA–Borax

We report the first-ever complete measurement of MAOStress material functions, which reveal that stress can be more fundamental than strain or strain rate for understanding linearity limits as a function of Deborah number. The material used is a canonical viscoelastic liquid with a single dominant relaxation time: polyvinyl alcohol (PVA) polymer solution cross-linked with tetrahydroborate (Borax) solution. We outline experimental limit lines and their dependence on geometry and test conditions. These MAOStress measurements enable us to observe the frequency dependence of the weakly nonlinear deviation as a function of stress amplitude. The observed features of MAOStress material functions are distinctly simpler than MAOStrain, where the frequency dependence is much more dramatic. The strain-stiffening transient network model was used to derive a model-informed normalization of the nonlinear material functions that accounts for their scaling with linear material properties. Moreover, we compare the frequency dependence of the critical stress, strain, and strain-rate for the linearity limit, which are rigorously computed from the MAOStress and MAOStrain material functions. While critical strain and strain-rate change by orders of magnitude throughout the Deborah number range, critical stress changes by a factor of about 2, showing that stress is a more fundamental measure of nonlinearity strength. This work extends the experimental accessibility of the weakly nonlinear regime to stress-controlled instruments and deformations, which reveal material physics beyond linear viscoelasticity but at conditions that are accessible to theory and detailed simulation.

Mechanics↗