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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 775 records · Page 43
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DOE OSTI2019

Fracture Toughness of High-Cr Steels after Various Thermomechanical Treatments

This research aimed to improve the mechanical properties of high-Cr steels by developing new thermomechanical processes for application to advanced fast reactors. A simultaneous improvement of fracture toughness and strength was specifically targeted in the design of thermomechanical processing for various 9Cr and 12Cr steels. For the structural materials of fusion and fast reactors, the high-chromium steels with fine ferritic/martensitic (FM) structures are favored because of their high creep strength and excellent resistance to high-temperature radiation damage such as void swelling. After the traditional thermomechanical treatment consisting of normalizing, water quenching, and tempering, however, the high-Cr steels show limited mechanical properties at high temperatures, e.g., significant decrease of strength above ~450°C. Since the high-Cr steels are tempered at high temperatures (typically around 750°C), significant coarsening of the lath structure and carbides and annihilation of dislocations occur in the final thermomechanical treatment. It is believed that the high-temperature tempering can maximize the ductility of the FM steels, but their high-temperature strength is reduced and often with high-temperature fracture toughness. It is also likely that such a fully-tempered structure will demonstrate a lowered radiation resistance when compared to the steels with finer structures. This research was planned to explore new processing routes that can produce ultrafine microstructures and thus can improve the high-temperature mechanical properties of the high-Cr steels. In this research, three 9Cr steels and two 12Cr steels were selected and a series of new thermomechanical process treatments (TMTs) were designed and applied to the five steels to find the TMT routes that will result in increase of both strength and fracture toughness. It was demonstrated for HT-9 steels that some tailored TMTs increased or maintained the fracture toughness of the high-Cr steels while the treatments could significantly increase their strength to the level comparable to those of nanostructured ferritic alloys. This report compares the fracture toughness data of both 9Cr and 12Cr steels after various thermomechanical treatments with the reference data of similar steels. A two-step tempering route is selected for application to the high-Cr steels for reactor core structures.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Theory Manual for the Fuel Cycle Analysis Code REBUS

REBUS is a system of programs designed for the fuel cycle analysis of fast reactors and accelerator-driven systems. The first version of REBUS was developed in 1970 for calculating the equilibrium operating conditions of liquid metal fast breeder reactors. During the past five decades, various extensions and refinements have been made in the simulation of material motions in fuel cycle facilities and the solution of the neutronics and isotopic transmutation equations that govern the reactor behavior. The latest version complies with the standard code practices and interface dataset specifications of the committee on computer code coordination (CCCC). This report provides a detailed description of the physical processes and their mathematical models and solution methods of the current production version of REBUS. The models of the facilities and physical processes involved in fast reactor fuel cycle are first discussed. Then the mathematical formulation of these physical models is presented, followed by detailed discussions of solution methods of the resulting set of equations. Finally the output edit quantities are discussed along with their definitions.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

NEAMS Model Contributions in 2023 to the National Reactor Innovation Center Virtual Test Bed for Use by Industry and Other Stakeholders

The U.S. Department of Energy (DOE) Office of Nuclear Energy’s Advanced Modeling and Simulation (NEAMS) Program develops models of advanced reactor phenomena to demonstrate code applicability to challenging physics problems, drive code development through user assessment, and perform code verification and validation. Meanwhile, the U.S. DOE’s National Reactor Innovation Center (NRIC) hosts an open-source website and associated GitHub repository called the Virtual Test Bed (VTB) on which computational models for advanced reactors are documented and shared with the reactor community. This work documents NEAMS efforts to support industry adoption of advanced modeling tools through contribution of 10 NEAMS models to the NRIC Virtual Test Bed including models for the High Temperature Test Facility (HTTF), TRISO fuel failure in a microreactor, and multiphysics models of a molten chloride fast reactor, among others. The open sharing of these models benefits the reactor community by providing “best practice” examples using NEAMS tools for advanced reactor physics problems. In particular, the HTTF model is being used for code validation and benchmarking activities. The microreactor and molten chloride fast reactor models are representative of analysis that may be useful for current candidates of DOME and LOTUS, NRIC’s physical testbeds. This report summarizes and provides links to these new models, among others.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2019

Design of an experimental breeder reactor run 138B reactor physics benchmark evaluation management application

Reactor Monte Carlo simulations present numerous challenges including input file generation and processing output files for relevant results. Creating an input file for a heterogeneous core is further complicated when using depleted fuel. Performing perturbations to geometry and material characteristics exacerbates the challenge due to human errors if the input files are manually generated. The difficulty of generating input files is often encountered during the process of performing a reactor physics benchmark evaluation. These challenges were encountered in this study when performing a reactor physics benchmark evaluation for the Experimental Breeder Reactor II (EBR-II), a sodium cooled fast reactor. The EBR-II Monte Carlo input file uses more than 1,000 unique material specifications and ~8,000 regions. To address the input file generation challenge, a computer application was designed to automate the input file generation process. The application utilizes user input from a graphical user interface in conjunction with spreadsheets containing material and geometric data to generate Monte Carlo input files. The application, called MICKA, was used to generate input files to support the reactor physics benchmark evaluation for EBR-II. This paper describes the reactor configuration and provides information about the application design and capabilities for addressing challenges often encountered in reactor physics benchmark evaluations.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Thorium Fuel Cycle Option Screening in the United States

As part of a nuclear fuel cycle Evaluation and Screening (E&S) study, a wide-range of thorium fuel cycle options were evaluated and their performance characteristics and challenges to implementation were compared to those of other nuclear fuel cycle options based on criteria specified by the Nuclear Energy Office of the U.S. Department of Energy (DOE). The evaluated nuclear fuel cycles included the once-through, limited, and continuous recycle options using critical or externally-driven nuclear energy systems. The E&S study found that the continuous recycle of 233U/Th in fuel cycles using either thermal or fast reactors is an attractive promising fuel cycle option with high effective fuel resource utilization and low waste generation, but did not perform quite as well as the continuous recycle of Pu/U using a fast critical system, which was identified as one of the most promising fuel cycle options in the E&S study. This is because compared to their uranium counterparts the thorium-based systems tended to have higher radioactivity in the short term (about 100 years post irradiation) because of differences in the fission product yield curves, and in the long term (100,000 years post irradiation) because of the decay of 233U and daughters, and because of higher mass flow rates due to lower discharge burnups. Some of the thorium-based systems also require enriched uranium support, which tends to be detrimental to resource utilization and waste generation metrics. Finally, similar to the need for developing recycle fuel fabrication, fuels separations and fast reactors for the most promising options using Pu/U recycle, the future thorium-based fuel cycle options with continuous recycle would also require such capabilities, although their deployment challenges are expected to be higher since such facilities have not been developed in the past to a comparable level of maturity for Th-based systems.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

Planned FY19 Sodium Compatibility Testing of Grade 91 Steel

This report provides an update on the understanding of the effect of sodium exposures on microstructure and tensile properties of Grade 91 (G91) steel in support of the design and operation of G91 components in sodium-cooled fast reactors (SFRs). The report is a Level 2 deliverable in FY19 (M2AT- 19AN020503011), under the Work Package AT-19AN02050301, “G91 Sodium Compatibility - ANL”, as part of the Advanced Materials Development Program for Fast Reactors.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Development of a mechanistic source term approach for liquid-fueled Molten Salt Reactors

In addition to the significant progress being made in accident analyses for some molten salt reactor (MSR) concepts, there remains a need for a thorough, step-by-step source term analyses that includes parametric sensitivity analyses and trial calculations. This report provides a basis for developing an MSR source term model by examining the successful methodology used in the sodium fast reactor (SFR) mechanistic source term work presented by Grabaskas et al., [2016a]. Useful risk analyses tools currently in use for developing MSR source term analyses are also summarized, such as those developed for the European Safety Assessment of the Molten Salt Fast Reactor (SAMOFAR) project. Based on the analyses summarized in this report, a pathway is recommended for a rigorous and technology-neutral MSR source term analysis in the U.S. This report is submitted in fulfillment of Advanced Reactor Technologies, Molten Salt Reactor Campaign, Salt Chemistry work package AT-19AN04060104, milestone number M4AT-19AN040601043.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2012

Evaluation of the coolant reactivity coefficient influence on the dynamic response of a small LFR system

An assessment of the coolant reactivity feedback influence on a small Lead-cooled Fast Reactor (LFR) dynamics has been made aimed at providing both qualitative and quantitative insights into the system transient behavior depending on the sign of the above mentioned coefficient. The need of such an investigation has been recognized since fast reactors cooled by heavy liquid metals show to be characterized by a strong coupling between primary and secondary systems. In particular, the coolant density and radial expansion coefficients have been attested to play a major role in determining the core response to any perturbed condition on the Steam Generator (SG) side. The European Lead-cooled System (ELSY)-based demonstrator (DEMO) has been assumed as the reference LFR case study. As a first step, a zero-dimensional dynamics model has been developed and implemented in MATLAB/SIMULINK{sup R} environment; then typical transient scenarios have been simulated by incorporating the actual negative lead density reactivity coefficient and its opposite. In all the examined cases results have shown that the reactor behaves in a completely different way when considering a positive coolant feedback instead of the reference one, the system free dynamics resulting moreover considerably slower due to the core and SG mutually conflicting reactions. The outcomes of the present analysis may represent a useful feedback for both the core and the control system designers. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Report on the Initial Loading of SS3 Specimens from the First Commercial Heat of Alloy 709 in Sodium Materials Test Loops for Long-term Exposure

This report provides an update on the understanding of the effects of sodium exposures on tensile properties of advanced alloy A709 in support of the design and operation of structural components in sodium-cooled fast reactors (SFRs). The report is a Level 2 deliverable in FY18(M2NT-18AN050503011), under the Work Package NT-18AN05050301, “A709 Sodium Compatibility” performed by Argonne National Laboratory (ANL), as part of the Advanced Materials Development Program for Fast Reactors.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Report on FY18 results on effects of sodium exposure on tensile properties and microstructure of Grade 91 steel

This report provides an update on the understanding of the effect of sodium exposures on microstructure and tensile properties of Grade 91 (G91) steel in support of the design and operation of G91 components in sodium-cooled fast reactors (SFRs). The report is a Level 3 deliverable in FY18 (M3NT- 18AN050503022), under the Work Package NT-18AN05050302, “G91 Sodium Compatibility” performed by the Argonne National Laboratory (ANL), as part of the Advanced Materials Development Program for Fast Reactors.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2021

Towards an Agent-Based Blackboard System for Reactor Design Optimization

The field of reactor design is rich with opportunities for applications of computational optimization algorithms; these applications can range from preliminary core design to reactor shuffling patterns. Many of these schemes rely on sets of previously generated solutions (sometimes referred to as “generations”) to inform future decisions. While it is important to build upon prior knowledge, this process requires a full generation of solutions to be formed before future solutions can be examined. Rather than relying on a generational scheme to perform an optimization, we propose using an agent-based approach in conjunction with a blackboard framework for performing reactor design optimizations. Utilizing an agent-based approach allows agents to perform tasks independently, while retaining the ability to build off of previous solutions. We develop an agent-based blackboard system (ABBS) for determining the Pareto front (PF) in sodium fast reactor design optimization problems and compared this with the Non-Dominated Sorting Genetic Algorithm II (NSGA-II). Our goal is to evaluate the viability of the ABBS in producing a PF that is comparable with the NSGA-II algorithm. The design space consists of the fuel height, fuel smear, and plutonium fraction in the core, and we seek to minimize the reactivity swing and plutonium mass, while maximizing the burnup. The diversity, coverage, and spread of the PFs generated by the two methods are examined, and the ABBS is able to converge to the same PF as the NSGA-II algorithm. These results show that the ABBS is able to find optimal designs that are similar to those found by the NSGA-II algorithm. We conclude our study by applying the ABBS to the design of a sodium-cooled fast reactor to dispose of weapons-grade plutonium. The ABBS finds a core design that can burn upwards of 17.5 kg of weapons-grade plutonium per year and degrade an additional 195 kg of weapons-grade plutonium per year into non-weapons-grade material.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2025

Accident Progression and Source Term Demonstration Calculations for the Advanced Burner Test Reactor (ABTR)

As advanced reactor designers approach broad deployment of new reactor technologies and the associated applications, a critical milestone on this path includes licensing or authorization of these designs in the current regulatory environment. Commercial licensing and DOE authorization both consist of numerous aspects to not only certify the designed plant will operate as intended, but also related to confirmation of the safe operation of these facilities that comply with specific standards and requirements. To that end, domestic industry and regulators require toolsets and methods which can be used to confirm that advanced reactor designs not only align with expected performance during normal operation, but also a series of transient scenarios. These codes require a satisfactory validation basis, and in the absence of such a basis, code-to-code comparisons are often utilized as a surrogate to confirm model adequacy. To support this need for fast reactor technologies, a series of analyses using SAS4A/SASSYS- 1 and the Simplified Radionuclide Transport (SRT) code have been conducted for the Advanced Burner Test Reactor (ABTR). These analyses are expected to not only provide a baseline for transient and source term analyses of ABTR, but to also provide context for the key physics that determine evolution of specific transient scenarios in a sodium-cooled fast reactor (SFR). These codes are utilized for this work given their adoption in the SFR industry and by key SFR stakeholders.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2018

Development of a mechanistic thermal aging model for Grade 91

This report provides a summary on understanding and predicting the effects of long-term thermal aging on microstructure and tensile properties of G91 to corroborate the ASME Code rules in strength reduction due to elevated temperature service. The research is to support the design and long-term operation of G91 structural components in sodium-cooled fast reactors (SFRs). The report is a Level 2 deliverable in FY18 (M2NT-18AN050502061), under the Work Package NT-18AN05050206, “G91 Code Extension Testing” performed by the Argonne National Laboratory (ANL), as part of the Advanced Materials Development Program for Fast Reactors. The thermal aging study of G91 involves three types of thermally-aged specimens: (1) specimens machined from two heats of G91, G91-H1 and H30176 that have been tested for the Advanced Materials Development Programs in the past years. These specimens were aged at 550, 600, and 650°C for times up to ~64,000 h; (2) specimens fabricated from the heads of the archived crept specimens (13 in total) of six heats of G91, H5349, H30394, H30383, H10148, H30176. These specimens were aged at 427 - 538°C and for times up to 132,647 h; (3) specimens made from a tube removed from the Kingston coal-fired power plant after exposure for 155,000 h at 550°C. These three sets of specimens provide a comprehensive data set for understanding and predicting the effect of long-term thermal aging on microstructure and tensile properties of G91. Microstructural analysis of the thermally-aged G91 revealed that thermal aging causes significant microstructural changes: (1) the tempered martensite formed during tempering is unstable, and suffers significant recovery during aging, manifested by an increase in subgrain width, a decrease in subgrain length, and a decrease in subgrain aspect ratio (i.e. subgrains become more equiaxed) as the aging temperature and time increase. The subgrain recovery is facilitated by the reduction of dislocation density within subgrains; (2) M23C6 carbides in the as-received G91 are distributed along grain and subgrain boundaries and play an important role as pinning obstacles against subgrain coarsening. M23C6 carbides coarsen during aging, and the coarsening of M23C6 carbides reduces the pinning force on the boundaries; (3) MX carbonitrides in the as-received G91 are distributed uniformly within subgrains, providing the precipitation hardening effect. They coarsen with increasing aging temperature and time, but the coarsening rate is low; (3) a new phase, the Laves phase intermetallic forms during aging. The formation of the Laves phase removes the Mo solutes from the matrix, reducing the solid solution strengthening effect. The Laves phase particles grow rapidly once they are nucleated, and they precipitate primarily along boundaries. They may have a pinning effect on boundaries, but should provide little to the alloy strength. The evolution of each microstructural constituent during thermal aging can be well described by individual microstructural models. The estimated activation energy for MX coarsening was 175 kJ/mol, equivalent to the activation energy for boundary and core diffusion in a-Fe, while the estimated activation energy for subgrain coarsening was significantly lower, ~96 kJ/mol. Thermal aging of G91 results in the reduction in the yield stress and the ultimate tensile strength but has an insignificant effect on the uniform and total elongations. The reduction in tensile strength is more pronounced as the aging temperature and time increases. The in situ tensile tests with high-energy X-rays revealed that sub-boundary strengthening plays a dominant role, and the strengthening role of M23C6 particles may be accounted for by subgrian boundary hardening, and three strengthening mechanisms can be superimposed to describe the tensile strength of G91: subgrain boundary hardening, MX precipitation hardening, and Mo solid solution strengthening. A microstructure – strength model was establ

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2025

3D pore structure reconstruction of fluff region in top of EBR-II irradiated fuel by X-ray micro-computed tomography

Metallic fuels comprised of U-Zr binary and U-Pu-Zr ternary alloys are a promising fuel candidate for sodium-cooled fast reactors and possess many advantages over ceramic fuels such as higher uranium density and improved thermal conductivity. Fluff is a highly porous structure forming at the top of metallic fuel slugs during irradiation and was extensively observed in past sodium-cooled fast reactor (SFR) experiments such as Idaho National Laboratory’s Experimental Breeder Reactor II (EBR-II). Previous investigations have shown that fluff is rich in fissile atoms and hence could have neutronics implications, but its formation mechanisms are not understood. In this work, two cube-shaped lift outs were taken from the fluff and bulk fuel regions of a high burnup U-19Pu-10Zr composition EBR-II fuel slug and characterized by micro computed tomography (Micro-CT) and energy dispersive x-ray spectroscopy (EDS). This was used to characterize differences in microscale porosity and composition between fluff and bulk fuel, and to support or oppose postulated fluff formation mechanisms. Surface EDS showed minimal differences between the elemental compositions of the fluff and fuel cubes. However, three-dimensional (3D) pore analysis from the tomography scans showed significant differences between the fluff and fuel cube pore size distributions at the microscale level. The high porosity and irregular pore distribution seen in macroscale fluff was also present within the micro-scale fluff cube, having a much higher porosity than the fuel cube which was concentrated in a few large pore networks. In conclusion, these results indicate support for a creep driven mechanism of fluff formation.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2025

Metallic fuel transient fuel-cladding interface liquefaction model assessment platform enabled by integrating BISON with databases

A novel platform has been developed within the BISON fuel performance code to assess models of fuel-cladding interface liquefaction for sodium-cooled fast reactor (SFR) metallic fuels. Here, this platform is crucial because liquefaction at the fuel-cladding interface significantly impacts fuel performance and may compromise fuel pin integrity during transient events. To ensure accurate predictions, the platform integrates data collected during the Integral Fast Reactor (IFR) program, now archived in metallic fuel databases. This integration supports verification and validation (V&V) of the models in BISON. Leveraging the extensive US experience with metallic fuel liquefaction and the collections of preserved legacy data, the platform serves as a powerful tool for evaluating existing models and advancing the development of new ones.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2014

Analysis of Phase Transformation Studies in Solute Addition Alloys

Components serving in a nuclear reactor plant must withstand a very harsh environment including extended time at elevated temperatures, neutron irradiation, stress, and/or corrosive media. The many modes of degradation are complex and very depending on material and service locations. However, understanding and managing materials degradation is paramount for the continued safe and reliable operation of nuclear power plants. For the reactor core and primary systems, several key areas have been identified. Thermomechanical considerations such as aging and fatigue must be examined. Irradiation-induced processes must also be considered for higher fluences under the life extension consideration of the current light water reactors (LWRs), which particularly includes the influence of radiation-induced segregation (RIS), swelling, and precipitation on component hardening and embrittlement. Corrosion takes many forms within the reactor core, although irradiation-assisted stress corrosion cracking (IASCC) and primary water stress corrosion cracking (PWSCC) are of high interest in extended life scenarios. Research in these areas can build upon other ongoing programs in the LWR industry as well as other reactor materials programs (such as fusion and fast reactors) to help resolve these issues for extended LWR life. Type 304 and 316 stainless steels are classic structural materials used in LWRs. A set of well designed type 304 and 316 variants by changing the amount of a single solute element were irradiated using the BOR-60 fast breeder reactor at ~320°C in Russia. This set of alloy samples has been used in this task to characterize detailed microstructural evolution and measure magnetic phase, swelling and hardness. This report summarizes the detailed microstructural results, characterized using conventional and scanning transmission electron microscopy (CTEM/STEM) and energy dispersive X-ray spectroscopy (EDS), and the newly developed model of strength factor for estimating radiation hardening. The results provide invaluable insights into understanding degradation mechanisms of key components and assists in the prediction of the life of similar materials and the base knowledge required to develop advanced radiation resistant alloys. The effect of solute elements on microstructural evolution under neutron irradiation is explored. The approximate correlation between microstructure changes and radiation hardening is established. The major results and implications are discussed below.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

Coupling coarse-mesh CFD with fine-mesh CFD for modeling molten-salt reactors in the Virtual Test Bed (VTB)

The Nuclear Energy Advanced Modeling and Simulation (NEAMS) program aims at developing a simulation tool kit to accelerate the development and deployment of nuclear power technologies. NEAMS multiphysics tools have been designed to provide numerical simulation support for the design and licensing of GEN IV reactors. Pronghorn is NEAMS's coarse-mesh computational fluid dynamics (CFD) tool, which is designed to run 3D core transients in GEN IV reactors at a reduced computational cost. To increase their accuracy, coarse-mesh CFD simulations require calibrated closure coefficients. One way of computing these coefficients is via the Nek5000, NEAMS's high-fidelity CFD tool. This article discusses our current research lines in informing Pronghorn closure coefficients via Nek5000 to enable multiphysics simulations of the core cavity of the molten-salt fast reactor. We present an application in which Pronghorn mixing length turbulent viscosity has been calibrated from Nek5000 simulations. The resulting Pronghorn thermal-hydraulics model is then coupled to Griffin, the NEAMS neutron transport solver, to solve for the steady-state configuration of the molten-salt fast reactor. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗