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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 811 records · Page 45

Impact of ETO propellants on the aerothermodynamic analyses of propulsion components

The operating conditions and the propellant transport properties used in Earth-to-Orbit (ETO) applications affect the aerothermodynamic design of ETO turbomachinery in a number of ways. Some aerodynamic and heat transfer implications of the low molecular weight fluids and high Reynolds number operating conditions on future ETO turbomachinery are discussed. Using the current SSME high pressure fuel turbine as a baseline, the aerothermodynamic comparisons are made for two alternate fuel turbine geometries. The first is a revised first stage rotor blade designed to reduce peak heat transfer. This alternate design resulted in a 23 percent reduction in peak heat transfer. The second design concept was a single stage rotor to yield the same power output as the baseline two stage rotor. Since the rotor tip speed was held constant, the turbine work factor doubled. In this alternate design, the peak heat transfer remained the same as the baseline. While the efficiency of the single stage design was 3.1 points less than the baseline two stage turbine, the design was aerothermodynamically feasible, and may be structurally desirable.

Civinskas, K. C.↗

Rationale for an integrated moon/Mars exploration program

Although it is possible to design manned missions to Mars that do not involve prior lunar missions, a strategy that includes development of a lunar base before or concurrent with the Mars program offers potential benefits from space infrastructure development, space operations experience, and utilization of lunar materials for propulsion. Common utilization of infrastructure elements (e.g., Orbital Transfer Vehicles, Space Operation Center modules) is emphasized in this approach. Mass flows through a low Earth orbit Space Station change in quantity and in proportion of propellant to hardware as the infrastructure develops.

Duke, Michael B.↗

Two designs for an orbital transfer vehicle: A comparison of two OTVs

The basic components of the design for the orbital transfer vehicle (OTV) are outlined. The Project Orion and the MOVERS OTV design are compared. The nature of the work and the specifics will be reviewed. The propellant systems are summarized along with the dollar savings. The strengths and weaknesses are highlighted for each OTV.

Source record↗

Impact of ETO propellants on the aerothermodynamic analyses of propulsion components

The operating conditions and the propellant transport properties used in Earth-to-Orbit (ETO) applications affect the aerothermodynamic design of ETO turbomachinery in a number of ways. Some aerodynamic and heat transfer implications of the low molecular weight fluids and high Reynolds number operating conditions on future ETO turbomachinery are discussed. Using the current SSME high pressure fuel turbine as a baseline, the aerothermodynamic comparisons are made for two alternate fuel turbine geometries. The first is a revised first stage rotor blade designed to reduce peak heat transfer. This alternate design resulted in a 23 percent reduction in peak heat transfer. The second design concept was a single stage rotor to yield the same power output as the baseline two stage rotor. Since the rotor tip speed was held constant, the turbine work factor doubled. In this alternate design, the peak heat transfer remained the same as the baseline. While the efficiency of the single stage design was 3.1 points less than the baseline two stage turbine, the design was aerothermodynamically feasible, and may be structurally desirable.

Civinskas, K. C.↗

Lunar missions using advanced chemical propulsion - System design issues

In this paper, the masses in low earth orbit (LEO) were compared for several propulsion systems: nitrogen tetroxide/monomethyl hydrazine, oxygen/methane, oxygen/hydrogen, and metallized O2/H2/Al propellants. Also, the payload mass increases enabled with these systems were addressed. In addition, many system design issues involving the engine thrust levels, engine commonality between the transfer vehicle and the excursion vehicle, and the number of launches to place the lunar mission vehicles into LEO are discussed. Analyses of small lunar missions launched from a single STS-C flight are also presented.

Palaszewski, Bryan↗

On the Necessity and Feasibility of an Equatorial Magnetospheric Constellation

Synthesizing multi-point in-situ observations from the magnetosphere is the only way that we can retain an accurate knowledge of the driving mechanisms of convection and energy flow while "imaging" its vast volume. In addition to measuring the wavenumber of plasma instabilities thus opening up for study a previously unexplored domain of space plasma physics the Constellation mission can afford us a view of the rapid topological reconfigurations and the energy circulation throughout the astrophysical laboratory closest to human space activity. In this paper we argue that the deployment of approximately 80 autonomous micro-satellites (probes) to monitor the Earth's magnetosphere and measure the plasma and magnetic field in the near-equatorial magnetosphere is a necessary and sufficient condition for answering long standing, high priority questions regarding magnetospheric stability and dynamics. The proposed mission concept is technically feasible and fiscally modest. The probes can be raised from a Geosynchronous Transfer orbit to their final elliptical orbits with perigee approximately 3R(sub E)and apogees ranging from 12 to 42 R(sub E) by a single dispenser propelled by an ion engine. Each probe will weigh approximately 5 kg. The mission can form a cornerstone of an incrementally deployed Solar Terrestrial Probe Line Magnetospheric Constellation, as it requires no new technologies in the areas of spacecraft subsystems and instruments, but some development in the areas of dispenser design, probe packaging, mechanical release and spin-up. The technology developed can be utilized by follow-on Constellation class missions as well.

Angelopoulos, V.↗

Validation of a Two-Phase CFD Model for Autogenous Pressurization and Expulsion

This paper presents a two-phase computational fluid dynamics (CFD) model for simulating autogenous pressurization and expulsion in a cryogenic liquid hydrogen storage tank, utilizing a volume-of-fluid (VOF) approach combined with the kinetics-based Schrage equation to accurately capture the phase boundary and interfacial heat, mass, and momentum transfer between vapor and liquid phases. The model is validated against experimental data from NASA's K-site tank facility, specifically experimental case 225, which involved autogenous pressurization and controlled expulsion of liquid hydrogen. Various turbulence models are evaluated to assess their influence on model accuracy. The CFD simulations successfully replicate key thermodynamic behaviors observed during the experiments, including pressure evolution, temperature profiles, and phase-change dynamics at the vapor-liquid interface. The predicted tank pressures and temperatures agree well with experimental data, whereas the pressurant mass predictions are within 16% of observed values. This study emphasizes the importance of selecting appropriate turbulence models to accurately simulate the complex flow and heat transfer phenomena during tank autogenous pressurization and expulsion. By improving the accuracy and reliability of CFD models for these processes, this research contributes to developing efficient cryogenic propellant management strategies for future space missions.

Computational Fluid Dynamics↗

Capillary Rise of Nanostructured Microwicks

Capillarity refers to the driving force to propel liquid through small gaps in the absence of external forces, and hence enhanced capillary force has been pursued for various applications. In this study, flower like ZnO nanostructures are successfully deposited to enhance capillarity of microwick structures that are specially designed to augment boiling heat transfer performance. Microreactor-assisted nanomaterial deposition, MAND TM , is employed with a flow cell to deposit the ZnO nanostructures on a large sized microwick (4.3 cm × 10.7 cm) with dual-channel configuration. A capillary rise experiment based on the mass gain method is first performed using water and ethanol (EtOH) as the working liquids to demonstrate the enhanced capillary force induced by the ZnO nanostructure on the microwick structure. It is found that the coating of ZnO nanostructure effectively propels the working fluids through the nano- or micro pores created from the ZnO nanostructure and consequently improves the capillary force. In order to investigate the wicking mechanism of the ZnO coated microwick structure, the capillary rise result based on height measurement was compared with analytical models. It is found that the gravity effect and viscous force play an important role in wicking rise of the coated wick structure. This study aims at demonstrating the capability of the integrated MAND process with a flow cell for producing a large scaled nanostructured surface, which eventually has a great potential for enhanced boiling heat transfer.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Numerical Modeling and Design of Gaseous Propellant Acquisition System for the Triton Hopper

Triton, the largest moon around Neptune, is a captured Kuiper Belt Object with a dynamic rarified atmosphere, active geysers, and unique “cantaloupe” like terrain. Little is known about Kuiper Belt Objects in the scientific community with most of the information coming from Pluto. Currently, NASA is designing an unmanned probe to explore the atmosphere and surface of Triton. This vehicle is unique in that it repeatedly takes off and lands (hops) using nitrogen propellant collected from its surroundings on Triton. This paper presents preliminary conceptual system design and numerical modeling of the atmospheric collection process. Four concepts are presented: a cryocooler-based system, a pump-based system, a sublimation and pump-based system, and a cryocooler and sublimation system. Numerical modeling takes into account the mass and energy transfer between all the relevant nodes in the system and is able to calculate the amount of nitrogen ice collected and ice accumulation rate as a function of time for each concept. The models are ultimately used to assess the feasibility of traversing from equator to pole in under two years using a gaseous propellant acquisition system for the Hopper.

Hopper↗

New horizons in chemical propulsion

After a review of the work of the late-Fifties on free radicals for propulsion, it is concluded that atomic hydrogen would provide a potentially large increase in specific impulse. Work conducted to find an approach for isolating atomic hydrogen is considered. Other possibilities for obtaining propellants of greatly increased capability might be connected with the technology for the generation of activated states of gases, metallic hydrogen, fuels obtained from other planets, and laser transfer of energy.

Cohen, W.↗

Satellite Power Systems (SPS) concept definition study. Volume 5: Transportation and operations analysis

The development of transportation systems to support the operations required for the orbital assembly of a 5-gigawatt satellite is discussed as well as the construction of a ground receiving antenna (rectenna). Topics covered include heavy lift launch vehicle configurations for Earth-to LEO transport; the use of chemical, nuclear, and electric orbit transfer vehicles for LEO to GEO operations; personnel transport systems; ground operations; end-to-end analysis of the construction, operation, and maintenance of the satellite and rectenna; propellant production and storage; and payload packaging.

Hanley, G.↗

Orbital-Transfer Vehicle With Aerodynamic Braking

Vehicle includes airbrake for deceleration into lower orbit. Report describes vehicle for carrying payloads between low and high orbits around Earth. Vehicle uses thin, upper atmosphere for braking when returning to low orbit. Since less propellant needed than required for full retrorocket braking, vehicle carries larger payload and therefore reduces cost of space transportation.

Scott, C. D.↗

The dc power control for a liquid-fed resistojet

A simple breadboard power controller was designed and demonstrated for a new liquid-fed water resistojet. The 1-piece laboratory model thruster has an integrated vaporizer/superheater using a single heating element. Heater temperature was maintained at or near a preset reference value with the closed loop controller providing pulse width modulated (PWM) dc power into the thruster heater. A combined thruster, temperature readout, PWM transfer function was experimentally determined. This transfer function was used to design a proportional plus integral controller that demonstrated zero steady state error, conservative stability margins and adequate transient response to step changes in propellant flow rate, input voltage and temperature reference. Initial turn-on temperature overshoot from room temperature to a 650 C setpoint was 80 C. In addition, EMI was alleviated by reducing heater dI/dt and dV/dt using a simple diode-inductor-capacitor network. Based on limited initial tests, thruster preheat with no propellant flow was necessary to achieve stable system operation during startup. Breadboard power efficiency was 99 percent at 1 kW, and component mass was 0.4 kg excluding the power loss and mass of an input filter required for spacecraft integration.

Gruber, Robert P.↗

dc power control for a liquid-fed resistojet

A simple breadboard power controller was designed and demonstrated for a new liquid-fed water resistojet. The 1-piece laboratory model thruster has an integrated vaporizer/superheater using a single heating element. Heater temperature was maintained at or near a preset reference value with the closed loop controller providing pulse width modulated (PWM) dc power into the thruster heater. A combined thruster, temperature readout, PWM transfer function was experimentally determined. This transfer function was used to design a proportional plus integral controller that demonstrated zero steady state error, conservative stability margins and adequate transient response to step changes in propellant flow rate, input voltage and temperature reference. Initial turn-on temperature overshoot from room temperature to a 650 C setpoint was 80 C. In addition, EMI was alleviated by reducing heater dI/dt and dV/dt using a simple diode-inductor-capacitor network. Based on limited initial tests, thruster preheat with no propellant flow was necessary to achieve stable system operation during startup. Breadboard power efficiency was 99 percent at 1 kW, and component mass was 0.4 kg excluding the power loss and mass of an input filter required for spacecraft integration.

Gruber, Robert P.↗

Independent Orbiter Assessment (IOA): Analysis of the orbital maneuvering system

The results of the Independent Orbiter Assessment (IOA) of the Failure Modes and Effects Analysis (FMEA) and Critical Items List (CIL) are presented. The IOA approach features a top-down analysis of the hardware to determine failure modes, criticality, and potential critical items. To preserve independence, this analysis was accomplished without reliance upon the results contained within the NASA FMEA/CIL documentation. The independent analysis results for the Orbital Maneuvering System (OMS) hardware are documented. The OMS provides the thrust to perform orbit insertion, orbit circularization, orbit transfer, rendezvous, and deorbit. The OMS is housed in two independent pods located one on each side of the tail and consists of the following subsystems: Helium Pressurization; Propellant Storage and Distribution; Orbital Maneuvering Engine; and Electrical Power Distribution and Control. The IOA analysis process utilized available OMS hardware drawings and schematics for defining hardware assemblies, components, and hardware items. Each level of hardware was evaluted and analyzed for possible failure modes and effects. Criticality was asigned based upon the severity of the effect for each failure mode.

Prust, C. D.↗

Computational modeling of the pressurization process in a NASP vehicle propellant tank experimental simulation

A multidimensional computational model of the pressurization process in a slush hydrogen propellant storage tank was developed and its accuracy evaluated by comparison to experimental data measured for a 5 ft diameter spherical tank. The fluid mechanic, thermodynamic, and heat transfer processes within the ullage are represented by a finite-volume model. The model was shown to be in reasonable agreement with the experiment data. A parameter study was undertaken to examine the dependence of the pressurization process on initial ullage temperature distribution and pressurant mass flow rate. It is shown that for a given heat flux rate at the ullage boundary, the pressurization process is nearly independent of initial temperature distribution. Significant differences were identified between the ullage temperature and velocity fields predicted for pressurization of slush and those predicted for pressurization of liquid hydrogen. A simplified model of the pressurization process was constructed in search of a dimensionless characterization of the pressurization process. It is shown that the relationship derived from this simplified model collapses all of the pressure history data generated during this study into a single curve.

Sasmal, G. P.↗

Ignition and combustion characteristics of metallized propellants

During this reporting period, theoretical work on the secondary atomization process was continued and the experimental apparatus was improved. A one-dimensional model of a rocket combustor, incorporating multiple droplet size classes, slurry combustion, secondary atomization, radiation heat transfer, and two-phase slip between slurry droplets and the gas flow was derived and a computer code was written to implement this model. The STANJAN chemical equilibrium solver was coupled with this code to yield gas temperature, density, and composition as functions of axial location. Preliminary results indicate that the model is performing correctly, given current model assumptions. Radiation heat transfer in the combustion chamber is treated as an optically-thick participating media problem requiring a solution of the radiative transfer equation. A cylindrical P sub 1 approximation was employed to yield an analytical expression for chamber-wall heat flux at each axial location. The code exercised to determine the effects of secondary atomization intensity, defined as the number of secondary drops produced per initial drop, on chamber burnout distance and final Al2O3 agglomerate diameter. These results indicate that only weak secondary atomization is required to significantly reduce these two parameters. Stronger atomization intensities were found to yield decreasing marginal benefits. The experimental apparatus was improved to reduce building vibration effects on the optical system alignment. This was accomplished by mounting the burner and the transmitting/receiving optics on a single frame supported by vibration-isolation legs. Calibration and shakedown tests indicate that vibration problems were eliminated and that the system is performing correctly.

Mueller, D. C.↗

Multi-dimensional modeling of pressurization and expulsion of multi-phase hydrogen propellant

A multidimensional computational model of the pressurization process in a slush hydrogen propellant storage tank was developed and its accuracy evaluated by comparison to experimental data measured for a 5 ft diameter spherical tank. The fluid mechanic, thermodynamic, and heat transfer processes within the ullage are represented by a finite-volume model. the heat and mass fluxes at the ullage boundary were computed in auxiliary analyses and specified as input to the finite-volume model. the model was shown to be in reasonable agreement with the experimental data. A parameter study was undertaken to examine the dependence of the pressurization process on initial ullage temperature distribution and pressurant mass flow rate. It is shown that for a given heat flux rate at the ullage boundary, the pressurization process is nearly independent of initial temperature distribution. The mass flow rate study revealed decreasing pressurant mass requirements with increasing pressurant mass flow rate. Further, significant differences were identified between the ullage temperature and velocity fields predicted for pressurization of slush and those predicted for pressurization of liquid hydrogen. A simplified model of the pressurization process was constructed in search of a dimensionless characterization of the pressurization process. It is shown that the relationship derived from this simplified model collapses all of the pressure history data generated during this study into a single curve.

Source record↗