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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Characterization and Modeling of Hot Deformation Behavior of a Copper-Bearing High-Strength Low-Carbon Steel Microalloyed with Nb

This study investigates hot deformation behavior of a newly developed Cu-bearing high-strength low-carbon steel microalloyed with Nb (Nb-HSLC). A computational method based on experimental data was employed to design the chemical composition of the alloy. Compression tests were carried out in the temperature range of 850-1100 °C as well as strain rates of 0.001-10 s{sup −1} using BAHR Dil 805 A/D thermo-analyzer equipment. The Arrhenius-type constitutive equations were used to model the hot working behavior of the designed steel. Effects of friction and temperature rise during deformation were corrected to obtain the actual stresses. The results showed that the peak flow stress was increased with increasing Zener–Hollomon parameter. The obtained flow curves at strain rates lower than 0.1 s{sup −1} and temperatures above 950 °C represented the typical dynamic recrystallization (DRX) behavior, while the flow curves at temperatures lower than 950 °C at all strain rates were associated with continuous strain hardening. This feature is in good agreement with the precipitation temperature range of Nb(C, N) particles, i.e., 800-1000 °C. Moreover, the flow curves showed the serrations during hot deformation at strain rates of 0.001 and 0.01 s{sup −1}, indicating that the dynamic strain aging (DSA) phenomenon occurred at low strain rates. The best fit between “peak stress” and “deformation conditions” was obtained by a hyperbolic sine-type equation (R{sup 2} = 0.993). Therefore, the average activation energy was determined as 348 kJ mol{sup −1}. The agreement between the achieved model and experimental flow data was verified using the results of additional tests at a strain rate of 5 s{sup −1}. The maximum difference between the measured and predicted “peak stresses” was calculated as 5 Mpa.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Defining Reactivity–Deconstructability Relationships for Copolymerizations Involving Cleavable Comonomer Additives

The incorporation of cleavable comonomers as additives into polymers can imbue traditional polymers with controlled deconstructability and expanded end-of-life options. The efficiency with which cleavable comonomer additives (CCAs) can enable deconstruction is sensitive to their local distribution within a copolymer backbone, which is dictated by their copolymerization behavior. While qualitative heuristics exist that describe deconstructability, comprehensive quantitative connections between CCA loadings, reactivity ratios, polymerization mechanisms, and deconstruction reactions on the deconstruction efficiency of copolymers containing CCAs have not been established. Here, in this work, we broadly define these relationships using stochastic simulations characterizing various polymerization mechanisms (e.g., controlled/living, free-radical, and reversible ring-opening polymerizations), reactivity ratio pairs (spanning 2 orders of magnitude between 0.01 and 100), CCA loadings (2.5% to 20%), and deconstruction reactions (e.g., comonomer sequence-dependent deconstruction behavior). We show general agreement between simulated and experimentally observed deconstruction fragment sizes from the literature, demonstrating the predictive power of the methods used herein. These results will guide the development of more efficient CCAs and inform the formulation of deconstructable materials.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2012

Improved efficiency and precise temperature control of low-frequency induction-heating pure iron vapor source on ECR ion source

Multiply charged ions to be used prospectively are produced from solid pure material in an electron cyclotron resonance ion source (ECRIS). Recently a pure iron source is also required for the production of caged iron ions in the fullerene in order to control cells in vivo in bio-nano science and technology. We adopt directly heating iron rod by induction heating (IH) because it has non-contact with insulated materials which are impurity gas sources. We choose molybdenum wire for the IH coils because it doesn't need water cooling. To improve power efficiency and temperature control, we propose to the new circuit without previously using the serial and parallel dummy coils (SPD) for matching and safety. We made the circuit consisted of inductively coupled coils which are thin-flat and helix shape, and which insulates the IH power source from the evaporator. This coupling coils circuit, i.e. insulated induction heating coil transformer (IHCT), can be move mechanically. The secondary current can be adjusted precisely and continuously. Heating efficiency by using the IHCT is much higher than those of previous experiments by using the SPD, because leakage flux is decreased and matching is improved simultaneously. We are able to adjust the temperature in heating the vapor source around melting point. And then the vapor pressure can be controlled precisely by using the IHCT. We can control {+-}10K around 1500 Degree-Sign C by this method, and also recognize to controlling iron vapor flux experimentally in the extreme low pressures. Now we come into next stage of developing induction heating vapor source for materials with furthermore high temperature melting points above 2000K with the IHCT, and then apply it in our ECRIS.

74 ATOMIC AND MOLECULAR PHYSICS↗
DOE OSTI2016

Ion beam emittance from an ECRIS

Simulation of ion beam extraction from an Electron Cyclotron Resonance Ion Source (ECRIS) is a fully 3 dimensional problem, even if the extraction geometry has cylindrical symmetry. Because of the strong magnetic flux density, not only the electrons are magnetized but also the Larmor radius of ions is much smaller than the geometrical dimension of the plasma chamber (Ø 64 × 179 mm). If we assume that the influence of collisions is small on the path of particles, we can do particle tracking through the plasma if the initial coordinates of particles are known. We generated starting coordinates of plasma ions by simulation of the plasma electrons, accelerated stochastically by the 14.5 GHz radio frequency power fed to the plasma. With that we were able to investigate the influence of different electron energies on the extracted beam. Using these assumptions, we can reproduce the experimental results obtained 10 years ago, where we monitored the beam profile with the help of viewing targets. Additionally, methods have been developed to investigate arbitrary 2D cuts of the 6D phase space. To this date, we are able to discuss full 4D information. Currently, we extend our analysis tool towards 5D and 6D, respectively.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2025

Dynamic in-context learning with conversational models for data extraction and materials property prediction

The advent of natural language processing and large language models (LLMs) has revolutionized the extraction of data from unstructured scholarly papers. However, ensuring data trustworthiness remains a significant challenge. In this paper, we introduce PropertyExtractor, an open-source tool that leverages advanced conversational LLMs such as Google gemini-pro and OpenAI gpt-4, blends zero-shot with few-shot in-context learning, and employs engineered prompts for the dynamic refinement of structured information hierarchies—enabling autonomous, efficient, scalable, and accurate identification, extraction, and verification of material property data. Our tests on material data demonstrate precision and recall that exceed 95% with an error rate of ∼9%, highlighting the effectiveness and versatility of the toolkit. Finally, databases for 2D material thicknesses, a critical parameter for device integration, and energy bandgap values are developed using PropertyExtractor. In particular, for the thickness database, the rapid evolution of the field has outpaced both experimental measurements and computational methods, creating a significant data gap. Our work addresses this gap and showcases the potential of PropertyExtractor as a reliable and efficient tool for the autonomous generation of various material property databases, advancing the field.

Ekuma, Chinedu E. (ORCID:0000000258527556)↗
DOE OSTI2021

Spin-lattice model for cubic crystals

In this work, we present a methodology based on the Néel model to build a classical spin-lattice Hamiltonian for cubic crystals capable of describing magnetic properties induced by the spin-orbit coupling like magnetocrystalline anisotropy and anisotropic magnetostriction, as well as exchange magnetostriction. Taking advantage of the analytical solutions of the Néel model, we derive theoretical expressions for the parametrization of the exchange integrals and Néel dipole and quadrupole terms that link them to the magnetic properties of the material. This approach allows us to build accurate spin-lattice models with the desired magnetoelastic properties. We also explore a possible way to model the volume dependence of magnetic moment based on the Landau energy. This feature allows us to consider the effects of hydrostatic pressure on the saturation magnetization. We apply this method to develop a spin-lattice model for BCC Fe and FCC Ni, and we show that it accurately reproduces the experimental elastic tensor, magnetocrystalline anisotropy under pressure, anisotropic magnetostrictive coefficients, volume magnetostriction, and saturation magnetization under pressure at zero temperature. This work could constitute a step towards large-scale modeling of magnetoelastic phenomena.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2017

Multidimensional effective field theory analysis for direct detection of dark matter

The scattering of dark matter particles off nuclei in direct detection experiments can be described in terms of a multidimensional effective field theory (EFT). Here a new systematic analysis technique is developed using the EFT approach and Bayesian inference methods to exploit, when possible, the energy-dependent information of the detected events, experimental efficiencies, and backgrounds. Highly dimensional likelihoods are calculated over the mass of the weakly interacting massive particle (WIMP) and multiple EFT coupling coefficients, which can then be used to set limits on these parameters and choose models (EFT operators) that best fit the direct detection data. Expanding the parameter space beyond the standard spin-independent isoscalar cross section and WIMP mass reduces tensions between previously published experiments. Combining these experiments to form a single joint likelihood leads to stronger limits than when each experiment is considered on its own. Simulations using two nonstandard operators ($\mathscr{O}$ 3 and $\mathscr{O}$ 8 ) are used to test the proposed analysis technique in up to five dimensions and demonstrate the importance of using multiple likelihood projections when determining constraints on WIMP mass and EFT coupling coefficients. In particular, this shows that an explicit momentum dependence in dark matter scattering can be identified.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2012

Development, calibration, and experimental results obtained with an innovative calorimeter (CALMOS) for nuclear heating measurements

Nuclear heating inside an MTR reactor has to be known in order to be able to control samples temperature during irradiation experiments. An R and D program has been carried out at CEA to design a new type of in-core calorimetric system. This new development, started in 2002, has for main objective to manufacture a calorimeter suitable to monitoring nuclear heating inside the 70 MWth OSIRIS material testing reactor operated by CEA's Nuclear Energy Division at the Saclay research center. An innovative calorimetric probe, associated to a specific handling system, has been designed to provide access to measurements both along the fissile height and on the upper part of the core, where nuclear heating still remains high. Two mock-ups of the probe were manufactured and tested in 2005 and 2009 in ex-core area of OSIRIS reactor for process validation, while a displacement system has been especially studied to move the probe along a given axial measurement range. This paper deals with the development, tests on preliminary mock-ups and the finalization of the probe. Main modeling and experimental results are presented. Moreover, alternative methods to calibration for nuclear heating rate measurements which are now possible with this new calorimeter are presented and discussed. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Uncertainty Propagation Analysis of Computational Models in Laser Powder Bed Fusion Additive Manufacturing Using Polynomial Chaos Expansions

Computational models for simulating physical phenomena during laser-based powder bed fusion additive manufacturing (L-PBF AM) processes are critical for enhancing our understanding of these phenomena, enable process optimization, and accelerate qualification and certification of AM materials and parts. It is a well-known fact that such models typically involve multiple sources of uncertainty that originate from different sources such as model parameters uncertainty, or model/code inadequacy, among many others. Uncertainty quantification (UQ) is a broad field that focuses on characterizing such uncertainties in order to maximize the benefit of these models. Although UQ has been a center theme in computational models associated with diverse fields such as computational fluid dynamics and macro-economics, it has not yet been fully exploited with computational models for advanced manufacturing. The current study introduces one among the first efforts to conduct uncertainty propagation (UP) analysis in the context of L-PBF AM. More specifically, we present a generalized polynomial chaos expansions (gPCE) framework to assess the distributions of melt pool dimensions due to uncertainty in input model parameters. We develop the methodology and then employ it to validate model predictions, both through benchmarking them against Monte Carlo (MC) methods and against experimental data acquired from an experimental testbed.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Large-Scale Structure of Chromatin: A Fractal Globule or a Logarithmic Fractal?

Two physical models are considered to describe the large-scale structure of chromatin in the nucleus of a biological cell in the interphase state: a fractal globule model and a logarithmic fractal model. Based on the classification of fractal objects developed by the small-angle neutron scattering (SANS) method, it is shown that the fractal globule model does not satisfy the experimental data on small-angle neutron scattering by the nuclei of biological cells. Conversely, the logarithmic fractal model well describes the experimental data on SANS and, hence, provides a good approximation to describe the large-scale structure of chromatin. The logarithmic fractal model predicts that the nuclear space is exactly half-filled with chromatin, and the second half consists of interchromatin voids filled with nucleoplasma in which various nuclear processes occur. Thus, two opposing trends are balanced in the structural organization of chromatin: an increase in the surface area of chromatin in the cell nucleus (accessibility to external agents) and a decrease in the volume occupied by chromatin (compactness of the nucleus).

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2012

Study of the near-electrode processes in quasi-steady plasma accelerators with impenetrable electrodes

Near-electrode processes in a coaxial plasma accelerator with equipotential impenetrable electrodes are simulated using a two-dimensional (generally, time-dependent) two-fluid MHD model with allowance for the Hall effect and the plasma conductivity tensor. The simulations confirm the theoretically predicted mechanism of the so-called 'crisis of current' caused by the Hall effect. The simulation results are compared with available experimental data. The influence of both the method of plasma supply to the channel and an additional longitudinal magnetic field on the development of near-electrode instabilities preceding the crisis of current is studied.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2013

Flow Measurements in a Blood-Perfused Collagen Vessel Using X-Ray Micro-Particle Image Velocimetry

Blood-perfused tissue models are joining the emerging field of tumor engineering because they provide new avenues for modulation of the tumor microenvironment and preclinical evaluation of the therapeutic potential of new treatments. The characterization of fluid flow parameters in such in-vitro perfused tissue models is a critical step towards better understanding and manipulating the tumor microenvironment. However, traditional optical flow measurement methods are inapplicable because of the opacity of blood and the thickness of the tissue sample. In order to overcome the limitations of optical method we demonstrate the feasibility of using phase-contrast x-ray imaging to perform microscale particle image velocimetry (PIV) measurements of flow in blood perfused hydrated tissue-representative microvessels. However, phase contrast x-ray images significantly depart from the traditional PIV image paradigm, as they have high intensity background, very low signal-to-noise ratio, and volume integration effects. Hence, in order to achieve accurate measurements special attention must be paid to the image processing and PIV cross-correlation methodologies. Therefore we develop and demonstrate a methodology that incorporates image preprocessing as well as advanced PIV crosscorrelation methods to result in measured velocities within experimental uncertainty.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2013

Data Management Technology Survey and Recommendation

The Data Management Plan (DMP) document already released describes the architecture and plan for developing the data management framework needed by the Carbon Capture Simulation Initiative (CCSI) toolset. The CCSI toolset includes: experimental data, physical property methods and parameters, empirical correlations, validation data set, models, simulation inputs and outputs, reduced-order models, cost models, risk models, uncertainty estimation, etc. Each tool in the toolset requires and generates data, and the data management system organizes and stores the data. The data management framework will be driven by end-users and interact with CCSI workflow components such as Turbine. This document reports on the technology survey completed as the first step in the Data Management Plan. It also provides recommendations for a path forward based on the survey results.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2017

FY17 CAES LDRD Annual Report

Metallic alloys are widely used or planned for use as structural and cladding materials in current and future reactors. Under irradiation, grain boundary (GB) cohesion strength decreases due to interaction with defects and impurities, leading to intergranular fracture and embrittlement of alloys. The objective of this project is to develop a technique for quantifying GB cohesion and its impact on fracture behavior in irradiated alloys, by utilizing transmission electron microscopic (TEM) in situ cantilever testing in concert with multi-scale modeling. The TEM in situ cantilever testing is a novel approach for studying the real-time mechanical response of materials. It will be used in this work for studying intergranular fracture behavior in several irradiated iron-based ferritic alloys and providing key information to link atomistic level events with mesoscale/macroscopic mechanical properties. The Multi-Physics Object-Oriented Simulation Environment (MOOSE)-based cohesive zone model (CZM) and extended finite element method (XFEM) for intergranular fracture of irradiated ferritic alloys will be developed in this work by utilizing atomistic results as inputs and experimental results for validation.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Effects of Chlorine Capture and a Proposed Density Law on the Reactivity of Plutonium Solution Systems

During fissionable material processing, all normal and credible abnormal conditions must remain safely subcritical. Nuclear Criticality Safety (NCS) uses a number of methods to determine subcriticality, one of which is the use of neutron transport codes such as MCNP6. In order to create models for use with MCNP6, both the geometry and materials in fissionable material processes must be known, or assumptions must be made and quantified for the impact to bias. One of the systems with a significant amount of bias due to material modeling assumptions is in the area of aqueous plutonium processing. These solutions are typically plutonium nitrate solutions or plutonium chloride solutions, which are modeled as fictitious plutonium metal-water mixtures because little is known about the actual density of the solution and there is no current predictive capability approved for use at Los Alamos National Laboratory (LANL) for modeling them. This research is currently underway to fill the gap and develop an algorithm for use with MCNP6 to model the density of plutonium chloride solutions. The method is to be validated with experimental data for density, and also validated with critical experiments using MCNP6. Note that the Chlorine Worth Study (CWS) was performed in December 2021 to help bridge the gap in chlorine data for critical experiments, and is currently awaiting International Criticality Safety Benchmark Evaluation Project (ICSBEP) review. This study was performed by LANL at the National Criticality Experiments Research Center (NCERC) at the Nevada National Security Site (NNSS). Additional information regarding this experiment may currently be found in LA-UR- 22-29180. Additionally, the Chemistry-Actinide Analytical Chemistry (C-AAC) at LANL has performed a number of solution density measurements for PuCl 3 -HC 1 -H 2 O, allowing for such data be used to create a semi-empirical density via the Pitzer method. The published dataset for the measurements is documented in LA-UR-22-25454. This method has already been tested successfully for aqueous plutonium nitrate solutions in SCALE. Current solution density measurements exist of plutonium concentrations of 0-~142g/L, all at 2M HC1, at temperatures 20-40°C. Additional data was taken for HC1-corrected density values, which essentially mimics the data for a pure PuCl x -water solution. The calculations in this report aim to support the current research by demonstrating the difference in system reactivity for the current modeling method when compared to the new proposed modeling with a density law implementation, which is being written as a Python tool to be used with MCNP6.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗
DOE OSTI2018

Effective Field Theory Analysis and Active Neutron Veto Design for the Cryogenic Dark Matter Search

Astrophysical measurements and cosmological predictions suggest the exists of a large amount of matter in the universe that does not interact via electromagnetic forces. This non-luminescent matter, known dark matter, exists in halos that encompass and are within galaxies, including the Milky Way. Therefore, dark matter particles should should be directly detectable by experiments on Earth, such as the Super Cryogenic Dark Matter Search (SuperCDMS). Dark matter is assumed to be low mass (< 100 GeV/c2) and interact via the weak force using either a spin-independent or spin-dependent coupling. However, making incorrect assumptions about dark matter interactions can lead to misleading results. Because interactions with dark matter particles are rare, direct detection experiments must be able to shield for or reject backgrounds to very low levels. Low energy neutron backgrounds that make it to the detectors are especially dangerous, because they cannot be easily distinguished from the expected dark matter signal. Scintillator doped with a high neutron-capture cross-section material can be used to detect neutrons via their resulting gamma rays. Examples of such detectors using liquid scintillator have been successfully used in past high-energy physics (HEP) experiments. However, a liquid scintillator can leak and is not as amenable to modular or complex shapes as a solid scintillator. The light outputs and efficiencies of gadolinium-loaded polystyrene-based scintillators have been explored using a wide variety of gadolinium compounds with varying concentrations. Collection strategies using a wavelength shift- ing (WLS) fiber and silicon photomultipliers (SiPMs) were also evaluated as a possible neutron veto for an upgrade to SuperCDMS SNOLAB. The scattering of dark matter particles off nuclei in direct detection experiments can be described in terms of a multidimensional effective field theory (EFT). A new systematic analysis technique is developed using the EFT approach and Bayesian inference methods to exploit, when possible, the energy-dependent information of the detected events, experimental efficiencies, and backgrounds. Highly dimensional likelihoods are calculated over the mass of the weakly interacting massive particle (WIMP) and multiple EFT coupling coefficients, which can then be used to set limits on these parameters and choose models (EFT operators) that best fit the direct detection data. Expanding the parameter space beyond the standard spin-independent isoscalar cross section and WIMP mass reduces tensions between previously published experiments. Combining these experiments to form a single joint likelihood leads to stronger limits than when each experiment is considered on its own. Simulations using two nonstandard operators (O3 and O8) are used to test the proposed analysis technique in up to five dimensions and demonstrate the importance of using multiple likelihood projections when determining constraints on WIMP mass and EFT coupling coefficients. In particular, this shows that an explicit momentum dependence in dark matter scattering can be identified. CDMSlite Run 2 was a search for Weakly Interacting Massive Particles (WIMPs) with a cryogenic 600 g Germanium detector operated deep underground. It was operated in a mode optimizing sensitivity to WIMPs of relatively low mass, 2 - 20 GeV, while sacrificing background rejection. An EFT analysis of CDMSlite Run 2 data from SuperCDMS Soudan is presented here. A binned likelihood Bayesian analysis was performed on the data, optimizing over the parameters of EFT interactions and the recoil energy spectra due to the dominant Compton scattering and tritium backgrounds. Recoil energy regions within 5σ of known activation peaks were removed from the analysis. The Bayesian evidences of the resulting likelihoods show that CDMSlite Run 2 data is entirely consistent with the background models with no EFT interaction necessary. Upper limits on the WIMP mass and coupling coefficients amplitudes and phases are presented for each EFT operator.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2018

Opinion: Making the Most of Colour Rendition Research

After decades of debate, new methods for characterizing color rendition have been formalized, providing an improved system of tools to aid technology developers and lighting specifiers. Solid-state lighting, previously burdened by legacy measures based on outdated science, is positioned to take advantage of these new tools to provide tailored, efficient lighting that better meets the needs of specific architectural lighting applications. This transition requires new guidance, however, presenting an opportunity for researchers. There are several key methodological considerations specific to experiments investigating color rendition that will help build a base of guidance that can be widely applied. The importance of these ideas mostly stems from new knowledge gained in the last five years, but their origins date back much further. 1.The spectral power distribution must be adequately varied to stress the measure(s) of color rendition being evaluated. Often, this means varying the gamut shape—the pattern of shift across different hues—to probe weaknesses of hue-averaged characterizations, avoiding misleading conclusions resulting from limited variation in the stimuli. 2.Evaluating the role of chromaticity on color quality evaluations requires careful accommodation of chromatic adaptation to prevent a centering bias. Asking for delayed responses may be insufficient if chromaticity changes are apparent to participants, just as side-by-side viewing of different chromaticities may not produce results that can be reliably applied in the field. It is also critical that color rendition and chromaticity conditions are varied independently. 3.The stimulus being viewed is the interaction of light and objects’ spectral reflectances. This interaction should be quantified in order to assess how derived guidelines will apply measures using standardized color sample sets. Although light source characterizations are typically used to model responses, the objects and their presentation may strongly influence evaluations. 4.Context is important. Many factors—some investigated, others hypothesized—can influence subjective evaluations of color quality, including illuminance level, type of scene, object familiarity, color composition, viewing duration, and viewer traits. Although their influence on research results is unavoidable, the effects of these contextual factors must be carefully considered in developing guidance. Appropriate experimental design can often mitigate negative consequences arising from these considerations. At a minimum, it is crucial to understand how each of these considerations can influence experimental outcomes, as well as the interpretation and application of the results in practice. Consulting other experts prior to conducting an experiment can help ensure appropriate, up-to-date research methods will be used, so that the results will be novel and useful—and not rejected during peer review. There is an interesting feedback loop: technology development provides new research tools, which allow for refined research methods and new results that lead to more technology development. It is time to make a concerted, collective effort to improve color rendition research so that the full potential of solid-state lighting and new characterization methods can be realized, ensuring that high-efficiency, high-utility, high-appeal lighting systems become standard.

Royer, Michael P.↗
DOE OSTI2018

Compact Heat Exchanger Design and Testing for Advanced Reactors and Advanced Power Cycles

The goal of the proposed research is to demonstrate the thermal hydraulic performance of innovative surface geometries in compact heat exchangers used as intermediate heat exchangers (IHXs) and recuperators for the supercritical carbon dioxide (s-CO 2 ) Brayton cycle. Printed-circuit heat exchangers (PCHEs) are the primary compact heat exchangers of interest. The overall objectives are: To develop optimized PCHE designs for different working fluid combinations including helium to s-CO 2 , liquid salt to s-CO 2 , sodium to s-CO 2 , and liquid salt to helium; To experimentally and numerically investigate thermal performance, thermal stress and failure mechanism of PCHEs under various transients; and To study diffusion bonding techniques for elevated-temperature alloys and examine post-test material integrity of the PCHEs. The project objectives were accomplished by defining and executing five different tasks corresponding to these specific objectives. The first task involved a thorough literature review and a selection of IHX candidates with different surface geometries as well as a summary of prototypic operational conditions. The second task involved optimization of PCHE design with numerical analyses of thermal-hydraulic performances and mechanical integrity. The subsequent task dealt with the development of testing facilities and engineering design of PCHE to be tested in s-CO 2 fluid conditions. The next task involved experimental investigation and validation of the thermal-hydraulic performances and thermal stress distribution of prototype PCHEs manufactured with particular surface geometries. The last task involved an investigation of diffusion bonding process and posttest destructive testing to validate mechanical design methods adopted in the design process. The experimental work utilized the two test facilities at The Ohio State University (OSU) including one existing High-Temperature Helium Test Facility (HTHF) and the newly developed s-CO 2 test loop (STL) facility and s-CO 2 test facility at University of Wisconsin – Madison (UW).

22 GENERAL STUDIES OF NUCLEAR REACTORS↗