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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 829 records · Page 46

Computational Fluid Dynamics Modeling of the Fuel Reactor in NETL's 50 kW th Chemical Looping Facility

The National Energy Technology Laboratory (NETL) has explored chemical looping in its 50 kW th facility using a number of oxygen carriers. In this work, the results for methane conversion in the fuel reactor with a hematite iron ore as the oxygen carrier are analyzed. The experimental results are compared to predictions using CPFD's barracuda computational fluid dynamics (CFD) code with kinetics derived from the analysis of fixed bed data. It has been found through analytical techniques from thermal gravimetric analysis data as well as the same fixed bed data that the kinetics for the methane–hematite reaction follows a nucleation and growth or Johnson–Mehl–Avrami (JMA) reaction mechanism. barracuda does not accept nucleation and growth kinetics; however, there is enough sufficient variability of the solids dependence within the software such that the nucleation and growth behavior can be mimicked. This paper presents the method to develop the pseudo-JMA kinetics for barracuda extracted from the fixed bed data and then applies these values to the fuel reactor data to compare the computational results to experimental data obtained from 50 kW th unit for validation. Lastly, a fuel reactor design for near complete conversion is proposed.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Antioxidant Activity, Microbiological Quality, and Acceptability of Spontaneously Fermented Shrimp Sausage (Litopenaeus vannamei)

Fermented shrimp sausages are prepared spontaneously with Litopenaeus vannamei as raw material. Shrimp is one of the marine sources with rich chitosan as bioactive compounds, antioxidants, vitamin E, and probiotic lactic acid bacteria (LAB) produced by fermentation processes. This study aimed to analyze the variations in antioxidant activity, vitamin E content, total LAB, total pathogenic bacteria, pH, and acceptability of shrimp sausage produced at different fermentation times. A completely randomized experimental design study was performed using four levels of exposure time, including control (0 days), 1, 2, and 3 days. The treatment was conducted spontaneously with 1.2% salt concentration, a drying temperature of 50°C for 3 h, and fermentation at 35°C. The evaluated parameters included the antioxidant activity measured with the radical 2,2-azino-bis (3-ethylbenzothiazoline-6-sulphonic acid) method, vitamin E levels by high-performance liquid chromatography, total LAB with total plate count, and Escherichia coli bacteria by the most probable number method. Salmonella sp. and Staphylococcus aureus were estimated by the identification method. A pH meter was used to assess acidity, and hedonic organoleptic testing was performed for taste, aroma, color, and texture. The results show significant differences in antioxidant activity, vitamin E, and shrimp sausage acceptability at varied fermentation times p ≤ 0.05 . However, the best formulation was obtained with the first-day fermented shrimp sausage, as shown by its bioactive content and the level of acceptability.

Afifah, Diana N.↗

Q-OPT:Quantum Optimization Toolkit

SF-2025-003 Quantum computing has the potential to solve classical optimization problems. To bring these algorithms into practical use, a comprehensive, high-performance and user-friendly toolkit is essential. The Q-OPT: Quantum Optimization Toolkit is a collection of software tools designed to support complete end-to-end framework for quantum optimization.

Hovland, Paul [Argonne National Laboratory (ANL), ↗

Singularity: Scientific containers for mobility of compute

Here we present Singularity, software developed to bring containers and reproducibility to scientific computing. Using Singularity containers, developers can work in reproducible environments of their choosing and design, and these complete environments can easily be copied and executed on other platforms. Singularity is an open source initiative that harnesses the expertise of system and software engineers and researchers alike, and integrates seamlessly into common workflows for both of these groups. As its primary use case, Singularity brings mobility of computing to both users and HPC centers, providing a secure means to capture and distribute software and compute environments. This ability to create and deploy reproducible environments across these centers, a previously unmet need, makes Singularity a game changing development for computational science.

97 MATHEMATICS AND COMPUTING↗

Immersion Cooling of Electronics in DoD Installations

A considerable amount of energy is consumed to cool electronic equipment in data centers. A method for substantially reducing the energy needed for this cooling was demonstrated. The method involves immersing electronic equipment in a non-conductive liquid that changes phase from a liquid to a gas. The liquid used was 3M Novec 649. Two-phase immersion cooling using this liquid is not viable at this time. The primary obstacles are IT equipment failures and costs. However, the demonstrated technology met the performance objectives for energy efficiency and greenhouse gas reduction. Before commercialization of this technology can occur, a root cause analysis of the failures should be completed, and the design changes proven.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Metal Hydride Compression

Conventional hydrogen compressors often contribute over half of the cost of hydrogen stations, have poor reliability, and have insufficient flow rates for a mature fuel cell vehicle market. Fatigue associated with their moving parts including cracking of diaphragms and failure of seals leads to failure in conventional compressors, which is exacerbated by the repeated starts and stops expected at fueling stations. Furthermore, the conventional lubrication of these compressors with oil is generally unacceptable at fueling stations due to potential fuel contamination. MH technology offers a very good alternative to both conventional (mechanical) and newly developed (electrochemical, ionic liquid pistons) methods of hydrogen compression. Advantages of MH compression include simplicity in design and operation, absence of moving parts, compactness, safety and reliability, and the possibility to utilize waste industrial heat to power the compressor. Beyond conventional H 2 supply via pipelines or tanker trucks, another attractive scenario is the on-site generation and delivery of pure H 2 at pressure (> 875 bar) for refueling vehicles at electrolysis, wind, or solar H 2 production facilities in distributed locations that are too remote or widely distributed for cost effective bulk transport. MH hydrogen compression utilizes a reversible heat-driven interaction of a hydride-forming metal alloy with hydrogen gas to form the MH phase and is a promising process for hydrogen energy applications. To deliver hydrogen continuously, each stage of the compressor must consist of multiple MH beds with synchronized hydrogenation & dehydrogenation cycles. Multistage pressurization allows achievement of greater compression ratios using reduced temperature swings compared to single stage compressors. The objectives of this project are to investigate and demonstrate on a laboratory scale a twostage MH hydrogen gas compressor with a feed pressure of >100 bar and a delivery pressure > 875 bar of high purity H 2 gas using the scheme shown in Figure 1. Progress to date includes the selection of metal hydrides for each compressor stage based on experimental characterization of their thermodynamics, kinetics, and hydrogen capacities for optimal performance with respect to energy requirements and efficiency. Additionally, final bed designs have been completed based on trade studies and all components have been ordered. The prototype two-stage compressor will be fabricated, assembled, and experimentally evaluated in FY19.

08 HYDROGEN↗

Atmospheric CO 2 Capture and Membrane Delivery (Final Report)

Motivation: A major bottleneck for growing microalgae as a sustainable alternative to fossil carbon in economically producing fuels and chemical products is the cost of delivering CO 2 in sufficient concentrations for it not to limit growth. This project sought to develop and integrate two innovative technologies for capturing and concentrating CO 2 from air and delivering it to microalgae with high efficiency into an Atmospheric CO 2 Enrichment and Delivery (ACED) system. The CO 2 capture technology is based on moisture swing sorption (MSS), where specialized resin materials selectively capture CO 2 when dry and release it when wet into a confined space where the concentration can be increased up to 500-fold. The CO 2 -delivery technology is based on membrane carbonation (MC), which uses hollow fiber membranes that allow CO 2 to diffuse into the algae-containing liquid without forming bubbles, achieving nearly 100% delivery efficiency. Work completed: 1. Subsystem design, construction, and characterization [Months 1-6]. ACED integration requirements were defined; prototype MSS and MC sub-systems were constructed to conform to these requirements and characterized independently. 2. Subsystem optimization and evaluation [Months 7-12]. An iterative process of operating and upgrading each subsystem at lab scale, leading to compatibility at full integration. 3. System Integration with open raceway, testing, and modeling [Months 13-24]. Operation and testing of the integrated ACED system in an open raceway pond and modeling. Broader impacts: The ACED research program added to our understanding of 1) MC technology’s (i.e., hollow fiber membranes) utility for transferring pure CO 2 and CO 2 gas mixtures into microlagal cultures in laboratory and outdoor environments, 2) the first-of-a-kind MSS technology to capture CO 2 from ambient outdoor air, and 3) methods for storing captured CO 2 in carbonate/bicarbonate brines from which the CO 2 can be retrieved at high concentration (> 90%). Near-term commercial opportunities were outlined for the MC technology for small scale algae cultivation with high CO 2 costs (> $100/ton) and larger scale operators with continued development. This will help reduce costs for producing sustainable fuels and products and reduce cost for microalgal research for developing new applications. Research areas were identified for MSS technology to achieve cost competitive CO 2 produced from ambient air ($100/ton) as a means for closing the carbon cycle to make products from atmospheric CO 2 instead of fossil fuels and remove CO 2 from air to mitigate climate change.

09 BIOMASS FUELS↗

Holy Cross Project Community Development and Climate Action Center

The objective of this project is to install the building infrastructure, renewable energy, energy efficiency and rainwater capture elements for the Holy Cross Project’s Climate Action Center in New Orleans, Louisiana. This report highlights the completion of integrated design, installation of roofing and solar PV elements, installation of hot water elements powered by solar PV system, installation of water catchment and purification elements, installation of energy efficient lighting elements, installation of energy efficient HVAC and insulation elements, installation of energy efficient windows and fans, and education and outreach at Global Green’s Climate Action Center.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Test of a Novel, Commercial-Scale Wave Energy Direct-Drive Rotary Power Take-Off at the NREL National Wind Technology Center (CRADA CRD-14-571 Final Report)

The National Renewable Energy Laboratory (NREL) will work with Columbia Power Technologies [C-Power] to support work under US DOE DE-EE-0006399, “Build and Test of a Novel, Commercial-Scale Wave Energy Direct-Drive Rotary Power Take-Off Under Realistic Open-Ocean Conditions.” Work will include a review of their design for a novel wave energy direct drive generator. After review, the system will be prototyped and tested in the NREL National Wind Technology Center (NWTC) 5MW dynamometer and data will be recorded and analyzed. Conclusions from data analysis will be used to improve the design prior to completing a version of the system for ocean deployment. Additionally, NREL will work with Columbia Power Technologies [C-Power] to quantify the system levelized cost of energy (LCOE) and analyze the system in agreement with US DOE System Performance Advancement (SPA) goals 1 and 2.

16 TIDAL AND WAVE POWER↗

Nuclear Enterprise Science & Technology (NEST) [Slides]

The NEST Certificate Program is designed to provide students with the skills and experience to qualify for entry-level positions in nuclear facilities as Fissile Material Handler and/or Glovebox Operator. The program goal is to provide for a technically qualified workforce who can execute a variety of programmatic work in modern nuclear materials handling and processing facilities. The program is designed to be completed in a minimum of 1 year (2 semesters) of university level courses (30 credit hours). A certificate will be offered and awarded through the University of New Mexico – Los Alamos (UNM-LA). NEST is unique in that it is an immersive education program. The NNSA-required training for nuclear material handlers and fissionable material handlers has been cross-walked with the educational Core Curricula. Academic content will be delivered that provides background scientific and engineering understanding of the fundamental concepts behind this training. It will be offered as a Pilot Program to an incumbent cohort to ensure that the Certificate meets programmatic needs. NEST is modelled after a Wharton County Junior College (Texas) program to attract and produce nuclear reactor operators.

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗

Pushing the Limits of Micro battery Capacity and Energy

Micro battery with higher energy density will extend the service life of the miniature sensors so that the scientists and engineers could be able to collect more data along with the time in ecological and environmental vectors, such as animal tracking. Within this project, a completely new cell design (Gen2) for micro batteries to further increase their cell capacity and energy is developed. The new cell design directly packages the active material in a hard aluminum case, decreasing the percentage of non-active components. The manufacturing process to improve wetting ability is studied and the trial run is finally given to evaluate the feasibility of the proposed technology. It’s found that both the capacity and energy with same battery size could be increased by 30% comparing with Gen1 micro battery technology previously developed by PNNL. The yield of Gen2 micro batteries is still lower due to the high degree of manual operation, especially for drilling process where more precise position control is needed. More effort is still required to improve the capability of automatic manufacturing processes. The new battery technology will support the development of smaller and lighter miniature sensors at PNNL and could potentially contribute to the large-scale manufacturing capabilities of micro batteries in US with reliable performances and long-term shelf life.

25 ENERGY STORAGE↗

ASME Code Qualification Plan for LPBF 316 SS

This report describes a plan to qualify laser powder bed fusion (LPBF) 316 stainless steel for use with the American Society of Mechanical Engineers (ASME) Boiler & Pressure Vessel Code Section III, Division 5 rules for metallic components in high temperature nuclear reactors. Accomplishing this goal would make the material and manufacturing process available to vendors for inclusion in the next generation of advanced, high temperature reactors. The general approach adopted here is to treat LPBF 316 as if it was a completely new material and to develop a plan to qualify the material according to the current ASME practices. One key goal of this work is to explore and develop accelerated qualification approaches that might reduce the time required to qualify new materials by reducing the need for long term testing. However, the qualification plan here does not employ any accelerated qualification approaches to provide a limiting, bounding description of the number, duration, and types of testing required to qualify LPBF 316 without such techniques and to describe a comprehensive dataset that could be used to explore and validate accelerated qualification approaches in the future. The report addresses the fundamental challenges to qualifying Advanced Manufacturing (AM) materials for high temperature applications and summarizes the ASME Section III qualification process as well as current efforts to qualify LBPF and DED 316 for low temperature applications. The report then discusses specific issues, both material and logistical, related to qualifying PBF 316 steel. The final chapters of the report describe a complete test plan designed to generate sufficient data to qualify the material as well as a data management plan for how to store and manage the data to eventually provide the test data packaged needed to qualify the material with ASME.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

LCLS-II-HE Status at Fermilab

The LCLS-II-HE project is an upgrade to the Linac Coherent Light Source facility at SLAC National Accelerator Laboratory. Fermilab is part of the LCLS-II-HE collaboration and will deliver 14 cryomodules to SLAC for LCLS-II-HE. These cryomodules consist of eight 1.3 GHz 9-cell cavities. Cryomodule production is in progress, and four cryomodules have been delivered to SLAC. One of the cryomodules already delivered is the verification cryomodule that reached 200 MV total voltage in continuous wave mode. Status of cryomodule production, and lessons learned will be presented. Fermilab is also designing a buncher cryomodule as part of a low emittance injector design for the project. The design is near completion, and status will be reported.

Kaluzny, Joshua↗

Energy Northwest — Advanced Grid Interactive Load Efficiency (AGILE) : A Techno-economic Assessment

The Advanced Grid Interactive Load Efficiency project team, led by Energy Northwest, was awarded funding as part of the fourth round of the Clean Energy Fund program to investigate, co-create, and complete a preliminary design for grid-interactive efficient buildings (GEBs) for a number of schools served by Grays Harbor PUD. The project team has evaluated different combinations of systems at selected school buildings and the potential to respond to grid and customer needs, and develop a preliminary system technical design, including specifying desired GEB technology options, determining communication and electrical interface requirements, assessing control software sensor requirements, and interfacing with building management systems. PNNL led the techno-economic assessment efforts, leveraging its advanced modeling and analytical methods and tools developed for building-to-grid integration. This report documents the economic assessment for different GEB design options, encompassing an in-depth examination of use cases and value propositions, assumptions and inputs, models, methods, case studies, as well as key findings.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Milestone report for MRT 8479: High Yield Xray Imager Preliminary Design Review

The High Yield Xray Imager (HYXI) is a new NIF target diagnostic system currently under development. The goal of HYXI is to provide high-fidelity, high temporal resolution x-ray imaging capability on high yield NIF implosions at 10MJ and above. The HYXI instrument design concept is based on the combination of two technologies that have been successfully utilized at the NIF on previous instruments, electron pulse-dilation and hybrid-CMOS sensor imaging. The combination of these two techniques will give HYXI sufficient data quality to ascertain differences in hot spot formation dynamics between high and low yield implosions. This information will highlight the critical hot spot conditions needed for ignition and burn. The HYXI design leverages the successful operation of the PDIXI x-ray imager at the NIF on multi-MJ yield shots. Also, a new radiation tolerance CMOS imaging array is being developed to eliminate the significant background noise which limits the data quality of PDIXI. The HYXI Preliminary Design Review was completed at the end of Q4 FY23. The HYXI project is a multi-year effort with a phased approach to be bring up system functionality over time in parallel with the development and fabrication effort of the new CMOS imaging array. Initial time integrated NIF data will be collected in Q2 FY25, first time resolved imaging with Daedalus starting in Q2 FY26 and the final performance qualification of the complete HYXI system is scheduled for Q2 FY27.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

2D IR Microscopy—Technology for Visualizing Chemical Dynamics in Heterogeneous Environments (Final Technical Report)

The primary focus of this project was the design, prototype, and demonstration of a 2D IR microscope. The start date of this project was July 15, 2016 and the project end date was July 14, 2022. In the early years of this project our team designed, prototyped, and completely integrated a homebuilt microscope head with our high-repetition rate 2D IR spectrometer. Once in place our research team focused on characterizing the 2D IR microscope and using it to investigate model systems relevant to energy technologies. As part of this process, we identified two initial chemical systems to use to further develop 2D IR imaging modalities. The first chemical system developed was a room temperature ionic liquid (RTIL) electrolyte system and the second chemical system was a mixture of carbonates and salts developed as a battery electrolyte system. The completion of this project resulted in the full characterization of chemical dynamics in a bulk RTIL system and the demonstration of 2D IR imaging across the RTIL cast as a microdroplet in silicon oil. In addition, we explored the liquid structures and dynamics of organic carbonate mixtures from the vantage point of the vibrational probe, methyl thiocyanate. By the end of the project, we had moved toward in-depth studies of the organic carbonate mixtures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Development of Novel Sintered Carbon-Ore Building Materials

The main objective for this project was to develop value-added products from carbon-ore leading to commercialization of a carbon-based product. These carbon-based products (LIG2 products) are produced using the sintered carbon-ore building materials (SCBM) technology and have carbon contents greater than 70 wt.% carbon with greater than 51wt.% of the carbon coming from carbon-ore. The project team produced LIG2 bricks at a rate of five bricks per day and characterized the material properties of the bricks. These products can then be used in fabrication of a carbon-based building. A technical and economic analysis (TEA), cradle-to-grave life cycle analysis (LCA), technology gap analysis, and conceptual design were also completed for the LIG2 carbon-ore brick manufacturing process.

01 COAL, LIGNITE, AND PEAT↗