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Hot forming to restore size and shape of thin metal parts done with electron-beam welder. Work-piece heated in scanning defocused electron beam rather than conventional heat-treating furnace. Technique proved successful in straightening some thin flanges of nickel alloy and titanium.
The use of a hot melt adhesive concept to develop a Surface Attachment Assembly (SAA) for on-orbit attachment and detachment operations for the Manned Maneuvering Unit (MMU) was investigated. The concept involved impregnation of the hot melt adhesive into a fiberglass covered pad which contained electrical heating and thermoelectric cooling devices. The polyamide hot melt adhesive selected can be repeatedly heated to its melting point in a vacuum and provide good adhesion to various surfaces, i.e., reusable surface insulation tiles, metals, and composites, when cooled. After a series of adhesive screening tests, Jet-Melt 3746 was selected from a group of commercially available thermoplastic adhesive candidates which met or exceeded many of the criteria established for the SAA system. The SAA system was designed and fabricted with the goal of proving the concept with a working model rather than attempting to optimize all facets of the system. This system evolved by investigating alternate attachment concepts, designing and fabricating electronic systems to heat and cool the adhesive, and then fabricating electronic systems to heat and cool the adhesive, and then fabricating and testing two prototype full-size units.
Grad's 20-moment set of transport equations has been examined in the limit of strong external magnetic fields. This simplified set of equations describes the transport of mass and parallel momentum as well as the transport of parallel and perpendicular energy and heat flow in the magnetic field direction. The effect of collisions was calculated assuming a modified relaxation model. Wave speeds and normal modes of the simplified set of equations were examined for an ion and electron gas. It was found that four of the ten normal modes are electron thermal-heat waves which approximately decouple from the six ion waves in the system. When low-frequency waves are considered (slow-wave approximation), this allows the electron energy and heat flow equations to be solved separately from the ion equations and in a time-independent fashion. When this was done, it was found that, under certain conditions, these equations predict an infinite electron perpendicular temperature, Te-perpendicular, in the collisionless regime. This occurs whenever Te-perpendicular is greater than the parallel temperature, at any point along collisionless and diverging magnetic field lines. When applied appropriately, the significantly simplified set of equations derived here are well suited for application to a large variety of problems in planetary ionospheres and magnetospheres.
High-performance electronics are continuously demanding cooling of higher heat fluxes. Phase-change cooling, including pool boiling, is a useful approach to address this challenge; however, competition between liquid and vapor flows generally limit the heat fluxes that can be dissipated. A range of strategies to control these flows have been investigated previously, including capillary guides. Here a manifold structure formed from a metallic mesh is investigated to control the disposition of liquid and vapor phases above a pool fed boiling surface enhanced with porous structures. Copper mesh forms defined liquid flow paths, using capillary action to guide and distribute liquid evenly over the heated surface, along with open channels to facilitate vapor escape. The mesh provides a novel structure for liquid guidance that imposes low resistance to liquid flow while occluding a minimal area of heated surface underneath. The manifold performance is characterized in boiling fed by a pool of water above a laser-textured aluminum nitride heat dissipation surface with pin–fin structures having heights of 110 µm and spacing of 30 µm with a heated area of 5 mm x 5 mm. A maximum heat flux of 490 W/cm 2 is reached with the manifold in the pool fed configuration, representing an increase of more than 65% over the porous pin fin surface alone. The maximum stable superheat observed for the manifold of 36K is 14K higher than that for the porous surface without the manifold. The factors limiting performance of the manifold are analyzed. High superheat is attributed to partial flooding of the boiling surface as suggested by the reduction in superheat using external suction. Similar systems and structures for enhanced two-phase cooling are compared.
Here, the present study explores a hybrid thermal management technology based on air cooling and hybrid composite phase change material (HcPCM) filled finned heat sink for cooling performance of lower to medium heat flux dissipating electronic devices. Two-dimensional numerical simulations are conducted to study the conjugate heat transfer effects of three types of finned heat sink: air-cooled finned heat sink, HcPCM-cooled finned heat sink, and hybrid (air-HcPCM) cooled finned heat sink. A heat sink with a constant volume faction of plate-fins is designed in all cases and simultaneous effects of hybrid nanoparticles and air are investigated to keep the heat sink temperature at safe operating conditions between 40–60°C. The effect of air is incorporated into the heat sink by applying the convective heat transfer coefficient of h c = 10–100W /m 2 .K which tends to create the natural convection and forced convection heat transfer characteristics. The heat flux is varied from 25–40kW /m 2 in the current study. The hybrid nanoparticles of carbon additives (GO and MWCNTs) are dispersed into the RT-35HC, used as a PCM, with a volume fraction of 0% to 6%. Transient simulations are carried out using COMSOL Multiphysics to solve the governing equations for PCM based conjugate heat transfer model. The results showed that forced convection heat transfer improved the cooling performance of the hybrid heat sink compared to natural convection heat transfer. The addition of nanoparticles further enhanced thermal enhancement and uniform melting distribution of PCM inside the finned heat sink. The h c between 30 to 50W/m 2 .K shows optimized values for forced convection heat transfer operating conditions. The volume fraction of 2% of GO+MWCNTs nanoparticles in recommended or optimum concentration for uniform melting of PCM inside the finned heat sink.
The evolution of collisionless, quasi-parallel shocks (the angle between the shock normal and the upstream magnetic field being less than 45 deg) is examined using two dimensional particle simulations. Reflected ions upstream from the shock are observed with average guiding center velocity and gyrational energy which agree well with the prediction of simple specular reflection. Strong ion heating through the shock ramp is apparently caused by large amplitude whistler turbulence. A flux of suprathermal electrons is also the magnetic field direction. Much stronger ion heating occurs in the shock than electron heating. The relevance of this work to the earth's bow shock is discussed.
In this work, we present a new fluid plasma solver with adaptive Cartesian mesh (ACM) based on a full-Newton (nonlinear, implicit) scheme for non-equilibrium gas discharge plasma. The electrons and ions are described using drift-diffusion approximation coupled to Poisson equation for the electric field. The electron-energy transport equation is solved to account for electron thermal conductivity, Joule heating, and energy loss of electrons in collisions with neutral species. The rate of electron-induced ionization is a function of electron temperature and could also depend on electron density (important for plasma stratification). The ion and gas temperature are kept constant. The transport equations are discretized using a non-isothermal Scharfetter-Gummel scheme to resolve possible large temperature gradients in the sheaths. We demonstrate the new solver for simulations of direct current (DC) and radiofrequency (RF) discharges. The implicit treatment of the coupled equations allows using large time steps. The full-Newton method (FNM) enables fast nonlinear convergence at each time step, offering significantly improved simulation efficiency. We discuss the selection of time steps for solving different plasma problems. The new solver enables solving several problems we could not solve before with existing software: two- and three-dimensional structures of the entire DC discharges including cathode and anode regions, electric field reversals and double-layer formation, the normal cathode spot and an anode ring, moving striations in diffuse and constricted DC discharges, and standing striations in RF discharges. The developed FNM-ACM technique offers many benefits for tackling the disparity of gas discharge plasma systems' time scales and nonlinearity.
Heat flux equations for magnetospheric electron temperature distribution
Electron traceless pressure and heat flow for weakly ionized electron gas in DC magnetic field assuming electron-neutral collisions dominate
In-situ determinations of the quenching of O(1 D) atoms by N2 and O2 molecules were made from observations of 6300 A nightglow intensity enhancements produced by the Platteville 1.6 MW transmitter. The heating of F-region electrons near the point of reflection of the RF wave leads to electron impact excitation of oxygen atoms to the O(1 D) state. It is shown that the resulting region of enhance 6300 A emission is localized to the region of electron energy absorption for heating at the lower altitudes. At 225 km the measured time constants for intensity buildup following transmitter turn-on and for intensity decay following turn-off are identical and equal to (13 plus or minus 1) sec. Time constants varying from 30 to 80 sec are found for the altitude range 260 to 300 km. The inferred quenching coefficient for the whole altitude range, 225 to 300 km, is 4.4 + 2 or - 1 x 10 to the minus 11th power cu cm/sec at 950 K, in good agreement with laboratory data. The quenching frequency obtained at 225 km, when referred to the altitude 120 km, is equal to (21 plus or minus 2)/sec, in agreement with less direct ionospheric determinations.
Attention is given to the existence of 'holes', that is, regions of density depletion in the nightside Venus ionosphere associated with regions of radial magnetic fields. The properties of the electrons within the core of these holes are thought to suggest an acceleration process along the magnetic field lines, a process also suggested by the Venera 9 and 10 observations of energetic ions in the Venus tail. On the basis of the observational information, these Venusian plasma depletions are attributed to the presence of parallel electric fields similar to those observed in the terrestrial auroral ionosphere. The resulting electric field accelerates electrons down the field lines, heating the depleted thermal electron population within the hole and producing ionization below the hole. At the same time, ionospheric ions are accelerated outward toward the plasmasheet.
A computer simulation and theoretical study of the physical characteristics of the explosive coalescence of current-carrying loops is presented. Characteristics of the explosive coalescence include a large impulsive increase of the kinetic energies of electrons and ions, the simultaneous heating and acceleration of electrons and ions in high and low energy ranges, and a break in the energy spectra of electrons and ions. A characteristic double subpeak structure is found in the quasi-periodic oscillations found in the time profiles of the solar flares of June 7, 1980 and November 26, 1982 which can be explained in terms of the coalescence instability of two current loops.
The interaction of 100 and 200 keV electron beams with amorphous alumina, titania, and aluminum nitride substrates and nanometer-size palladium particulate deposits was investigated for the two extreme cases of (1) large-area electron-beam flash-heating and (2) small-area high-intensity electron-beam irradiation. The former simulates a short-term heating effect with minimum electron irradiation exposure, the latter simulates high-dosage irradiation with minimum heating effect. All alumina and titania samples responded to the flash-heating treatment with significant recrystallization. However, the size, crystal structure, shape, and orientation of the grains depended on the type and thickness of the films and the thickness of the Pd deposit. High-dosage electron irradiation also readily crystallized the alumina substrate films but did not affect the titania films. The alumina recrystallization products were usually either all in the alpha phase, or they were a mixture of small grains in a number of low-temperature phases including gamma, delta, kappa, beta, theta-alumina. Palladium deposits reacted heavily with the alumina substrates during either treatment, but they were very little effected when supported on titania. Both treatments had the same, less prominent localized crystallization effect on aluminum nitride films.
Most auxiliary heating methods provide heating to more than one particle species (electrons, ions, impurities) in a fusion plasma. This can lead to substantial temperature differences between species, depending on conditions such as heating power to the different species and collisionality, with temperature differences between species limited by inter-species thermal equipartition and transport. The analysis of the steady-state electron-ion and impurity-ion power balances presented in this paper are used for consistency-checking experimental ion and electron temperature measurements and for inferring the main ion temperature from measured impurity temperatures. As ion temperature measurements by charge exchange spectroscopy (CXS) based on impurity ions have become more difficult and time-consuming since the installation of the ITER-like wall (ILW) with Be and W PFC's, knowing the maximum sustainable temperature difference between ions and electrons, |T i -T e | allows rejecting erroneous measurements. It also obviates the need for an ion temperature measurement, if an electron temperature measurement is available and |T i - T e | cannot be larger than the combined errors of the underlying measurements. A power balance analysis is also required for estimating the errors of the ion and electron heat fluxes prior to any species-resolved transport analysis. The ion-impurity temperature differences are usually found to be small due to strong thermal equipartition between ion species. However, they can approach 10% in JET-ILW low density, high power discharges, such the ones under development for a future JET deuterium–tritium campaign (Joffrin et al 2019 Nucl. Fusion). This has a generally small, but not always negligible effect on the calculation of fusion reaction rates, which depend on main ion temperatures. An important outcome of this analysis is that temperature differences between impurity species are always much smaller than between the impurities and hydrogenic species and can usually be neglected. The article presents two methods for calculating the impurity-to-main ion temperature ratio. Finally, this analysis leads to a method for the reconstruction ion temperature profiles from ion temperature data available at only one or a small number of spatial locations.
Plasma heating due to the ion acoustic instability and the modified two-stream instability is examined for quasi-perpendicular subcritical shocks. Electron and ion heating is investigated as a function of upstream electron to ion temperature ratio and plasma beta using second-order heating rates. A simple shock model is employed in which the cross-field electron-ion drift speed is adjusted until the total (adiabatic plus anomalous) heating matches that required by the Rankine-Hugoniot relations. Quantities such as the width of the shock and the maximum electric field fluctuations are also calculated, and the results are compared with the ISEE data set of subcritical bow shock crossings. The observed width of the shock, the amount of plasma heating, and the low-frequency electric field intensity are in reasonably good agreement with the calculations for the modified two-stream instability. On the other hand, the wave intensities at higher frequency are about 4 orders of magnitude smaller than those predicted for the ion acoustic instability at saturation, consistent with the fact that the measured shock widths imply cross-field drift speeds that are below threshold for this instability. It is therefore concluded that the dissipation at these shocks is most likely due to the lowest frequency, modified two-stream instability.
The critical ionization velocity (CIV) phenomenon involves the transfer of energy from neutrals moving relative to a plasma to electrons. Three mechanisms are discussed and illustrated with numerical simulations. If the elastic electron neutral collision frequency is large (comparable to the electron cyclotron frequency) the electrons can gain enough energy from the neutrals to ionize them. Newly created ions form beams in the plasma which are unstable to lower hybrid waves propagating obliquely to the magnetic field. These waves have an electric field component parallel to the background magnetic field which can accelerate electrons. However, the efficiency of this heating is significantly reduced by electromagnetic effects which occur when the relative velocity exceeds the Alfven speed or when the plasma beta is large. A third mechanism involves the E x B drift of electrons in the secondary electric field due to charge separation at the front of a neutral gas cloud. This E field is opposite to the neutral gas velocity and can be much larger than the polarization field. The electron drift excites the modified two-stream instability which causes rapid electron heating and thus ionization in the front.
The problem of the assimilation of a cryogenic fuel pellet injected into a hot plasma is considered. Due to the transparency to ambient particles of the plasmoid, the localised region of high-density plasma created by ionisation of the ablated pellet material, electrons reach a ‘quasiequilibrium’ (QE) state which is characterised by a steady-state on the fastest collisional time scale. The simplified electron kinetic equation of the QE state is solved. Taking a velocity moment of the higher-order electron kinetic equation, which is valid on the expansion time scale, permits a fluid closure, yielding an evolution equation for the macroscopic parameters describing the QE distribution function. In contrast to the Braginskii equations, the closure does not require that electrons have a short mean free path compared with the size of density perturbations, and permits an anisotropic and highly non-Maxwellian distribution function. As the QE distribution function accounts for both trapped and passing electrons, the self-consistent electric potential that causes the expansion can be properly described, in contrast to earlier models of pellet plasmoid expansion with an unbounded potential. The plasmoid expansion is simulated using both a Vlasov model and a cold-fluid model for the ions. During the expansion plasmoid ions and electrons obtain nearly equal amounts of energy; as hot ambient electrons provide this energy in the form of collisional heating of plasmoid electrons, the expansion of a pellet plasmoid is expected to be a potent mechanism for the transfer of energy from electrons to ions on a time scale shorter than that of ion–electron thermalisation.
Powder-bed fabrication of aerospace alloys may revolutionize production by eliminating the need for extensive machining and expensive tooling. Heated-bed electron-beam melting (EBM) offers advantages over non-heated laser additive manufacturing (AM) methods, including lower residual stress, reduced risk of contamination, slower cooling rates, and faster build times. NASA Glenn Research Center has joint project work with Oak Ridge National Lab and the Air Force Research Laboratory to explore the feasibility of fabricating advanced Ni-based gamma-prime superalloys with EBM AM.