Integrated Electric Drive with HV 2 Modular Electric Machine and SiC Based Power Converters (Final Report)
An innovative high performance, high speed electric drive is designed, fabricated and tested. The drive is based on the modular multilevel converter (MMC) topology and is synthesized using power electronic building blocks (submodules) that utilize the newest generation of silicon-carbide (SiC) semiconductors. Power modules from two suppliers are investigated, characterized and the one showing better performance selected. A prototype MMC submodule is designed, built and tested in the lab. Simultaneously, control hardware and software are implemented and tested using real-time simulators. After verification of each of the subsystems, all subsystems are integrated to form a DC/AC converter-based drive. Multiple configurations are assembled and tested, and operation in variable voltages and frequencies, up to 4,160 V (line-to-line, rms), 140 A (rms) and 0-1,000 Hz is achieved. The efficiency of the drive system accomplished in the project is higher than 99.2% and the volume is 70% smaller than that of state-of-the art drives made using conventional technologies.