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At least 829 records · Page 46

Designing shape-memory-like microstructures in intercalation materials

During the reversible insertion of ions, lattices in intercalation materials undergo structural transformations. These lattice transformations generate misfit strains and volume changes that, in turn, contribute to the structural decay of intercalation materials and limit their reversible cycling. In this paper, we draw on insights from shape-memory alloys, another class of phase transformation materials, that also undergo large lattice transformations but do so with negligible macroscopic volume changes and internal stresses. We develop a theoretical framework to predict structural transformations in intercalation compounds and identify crystallographic design rules necessary for forming shape-memory-like microstructures in intercalation materials. We use our approach to systematically screen open-source structural databases comprising $n$ > 5000 pairs of intercalation compounds. We identify candidate compounds, such as Li x Mn 2 O 4 (Spinel), Li x Ti 2 (PO 4 ) 3 (NASICON), that approximately satisfy the crystallographic design rules and can be precisely doped to form shape-memory-like microstructures. Throughout, we compare our analytical results with experimental measurements of intercalation compounds. We find a direct correlation between structural transformations, microstructures, and increased capacity retention in these materials. These results, more generally, show that crystallographic designing of intercalation materials could be a novel route to discovering compounds that do not decay with continuous usage.

36 MATERIALS SCIENCE↗

Modeling of Martensite Transformation in White Layer under Thermo-mechanical Coupling in Hard-Cutting Process

Martensite volume fraction determines the hardness and wear resistance of workpiece, predicting the martensite volume fraction of the white layer is of great significance for improving the surface quality of the workpiece. Accordingly, a theoretical model on the martensite volume fraction was developed in combination with the martensite transformation temperature model and the hard-cutting FE model. A finite element (FE) model of the hard-cutting was established to obtain the stress distribution of the workpieces. A calculation model of martensite phase transformation temperature M{sub S} under the influence of the cooling rate and stress was deduced based on the change of Gibbs free energy. A theoretical model of martensite volume fraction f{sub M} of the white layer was developed based on the M{sub S} and the FE simulations. The f{sub M} calculated by the theoretical model is in accordance with the experimental result. The effects of cutting speed, feed rate, flank wear and tool rake angle on the f{sub M} in the white layers were predicted and analyzed; the results show that the f{sub M} decreases first and then increases with the cutting speed, decreases with the feed rate and the flank wear, and increases with the tool rake angle.

36 MATERIALS SCIENCE↗

Tuning the Magnetic Properties of ZnFe{sub 2}O{sub 4} Nanoparticles Through Partial Doping and Annealing

The aim of this study was to investigate the effect of annealing temperature and cobalt cation (Co{sup 2+}) doping on the magnetic properties of zinc ferrite (ZFO) nanoparticles. The nanoparticles were prepared through sol-gel combustion process with citric acid as the fuel. The obtained nanoparticles were annealed at several temperatures from 300 to 1000 °C for 2 h. Spinel formation was proved by X-ray diffraction (XRD) patterns, and the average crystallite size in all samples was estimated between 22 and 32 nm. It is worthwhile to mention that Fe{sub 2}O{sub 3} and ZnO are detected as the medium phases. Meanwhile, Fe{sub 2}O{sub 3} phase transformation to the other allotropes has happened around 400 °C and was characterized via the simultaneous thermal analysis (STA) and XRD. For higher annealing temperatures, diffusion has gradually been completed and, finally, the single phase of spinel structure was prepared at 1000 °C. In addition, field-emission scanning electron microscopy (FESEM) images revealed that the nanoparticle size after annealing was between 30 and 200 nm for the whole samples. The formation of the spinel phase was considered the most important factor on the magnetic properties of ZFO. Cobalt doping, annealing temperature, and also Fe{sub 2}O{sub 3} phase were the main factors on changing magnetic properties. Paramagnetic nanoparticles with higher coercivity for doped samples rather than un-doped samples have been obtained.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Inverse Thermal Analysis of Ti-6Al-4V Friction Stir Welds Using Numerical-Analytical Basis Functions with Pseudo-Advection

Inverse thermal analysis of Ti-6Al-4V friction stir welds is presented that demonstrates application of a methodology using numerical-analytical basis functions and temperature-field constraint conditions. This analysis provides parametric representation of friction-stir-weld temperature histories that can be adopted as input data to computational procedures for prediction of solid-state phase transformations and mechanical response. These parameterized temperature histories can be used for inverse thermal analysis of friction stir welds having process conditions similar those considered here. Case studies are presented for inverse thermal analysis of friction stir welds that use three-dimensional constraint conditions on calculated temperature fields, which are associated with experimentally measured transformation boundaries and weld-stir-zone cross sections.

36 MATERIALS SCIENCE↗

Cation and anion topotactic transformations in cobaltite thin films leading to Ruddlesden-Popper phases.

Topotactic transformations involve structural changes between related crystal structures due to a loss or gain of material while retaining a crystallographic relationship. The perovskite oxide La0.7Sr0.3CoO3 (LSCO) is an ideal system for investigating phase transformations due to its high oxygen vacancy conductivity, relatively low oxygen vacancy formation energy, and strong coupling of the magnetic and electronic properties to the oxygen stoichiometry. While the transition between cobaltite perovskite and brownmillerite (BM) phases has been widely reported, further reduction beyond the BM phase lacks systematic studies. In this paper, we study the evolution of the physical properties of LSCO thin films upon exposure to highly reducing environments. We observe the rarely reported crystalline Ruddlesden-Popper phase, which involves the loss of both oxygen anions and cobalt cations upon annealing where the cobalt is found as isolated Co ions or Co nanoparticles. First-principles calculations confirm that the concurrent loss of oxygen and cobalt ions is thermodynamically possible through an intermediary BM phase. The strong correlation of the magnetic and electronic properties to the crystal structure highlights the potential of utilizing ion migration as a basis for emerging applications such as neuromorphic computing.

Chiu, I-Ting↗

Mechanisms of Hydrogen-Assisted Magnesiothermic Reduction of TiO{sub 2}

Direct reduction of TiO{sub 2} powder has been attempted for decades by researchers in an effort to decrease titanium (Ti) metal production costs. The main objective has been to avoid energy-intensive steps involved in production of primary Ti by the Kroll process. The emerging hydrogen-assisted magnesiothermic reduction process, which uses Mg to directly reduce TiO{sub 2} powder under a H{sub 2} atmosphere, has been shown to have the potential to compete directly with the Kroll process. The present studies represent an effort to understand the reduction reaction mechanisms of this process. Phase transformations and the reaction pathways are examined by SEM/EDX analysis of partially reduced powder cross-sectional, X-ray diffraction, and other analytical techniques. The results show important morphological changes, the prominent intermediate and final phases under the H{sub 2} atmosphere, as well as the local deposition behavior of the MgO byproduct. The effect of the specific surface areas of the initial particles is also discussed.

36 MATERIALS SCIENCE↗

Unravelling Microstructure Selection in an Additively Manufactured Eutectic High‐Entropy Alloy

High-entropy alloys (HEAs) are promising candidates for advanced structural applications due to their excellent mechanical properties. Additive manufacturing (AM), with its rapid solidification conditions, enables the creation of unique nonequilibrium microstructures. To fully leverage the synergy between AM and HEAs, understanding how processing affects structure and properties is essential. Here, how solidification rate influences microstructure evolution and phase transformation pathway in laser additively manufactured AlCrFe2Ni2 eutectic HEAs is investigated. By increasing the laser scan speed and hence the solidification rate, distinct solidification modes evolving from coupled eutectic to anomalous eutectic and eventually to single-phase solidification are revealed. These transitions result in distinct microstructures and a wide range of mechanical properties. Thermodynamic modeling and molecular dynamics simulations reveal that low cooling rates allow for sufficient atomic diffusion and phase separation, facilitating coupled eutectic growth. In contrast, rapid cooling suppresses diffusion and destabilizes the solid–liquid interface, promoting anomalous or single-phase solidification. This integrated experimental and computational approach provides a multiscale understanding of solidification mechanisms in HEAs and underscores how kinetic effects can over-ride thermodynamic predictions under nonequilibrium conditions. Furthermore, these results demonstrate that AM can serve as a powerful tool to design HEAs with tailored microstructures and properties.

36 MATERIALS SCIENCE↗

Strain evolution in Zr-2.5 wt% Nb observed with synchrotron X-ray diffraction

Highlights: • The X-ray diffraction is useful for in-situ monitoring of lattice strain thermal changes in differently oriented grains. • 2D elastic strain evaluation performed for α-matrix and for δ-hydride. • A change in matrix strain considered as a sum of metal thermal expansion, effect of hydrogen, and inter-granular strain. • Differently oriented hydrides have different lattice parameter and start from different strain states. The mechanical behaviour of hydrides in Zr alloy at low hydrogen concentrations continues to be the subject of research due to wide engineering application and highly complex behaviour of the Zr-H system. Significant structural differences between hydrides and α-Zr cause large dilatational strains associated with formation of the hydride precipitates in zirconium. Two hydride populations were observed to form under different strain states in the α-Zr matrix. The hysteresis of the hydrogen solubility is detected both in intensity and in strain curves for measured δ(111), α(00.2) and α{10.0} peaks. A two-dimensional analysis of α-strain was performed for the axial-hoop, hoop-radial, and axial-radial planes of Zr-2.5 wt% Nb pressure tube material. Variations in the hydrostatic and deviatoric strain components of the α-Zr with temperature were examined. In addition, a change in phase strain during a thermal excursion was considered as a sum of three cooperating components: phase thermal expansion (ε{sub T}), strains associated with other phase presenting in material (ε{sub [H]} or ε{sub matrix}), and inter-granular strain within the phase caused by Type II stresses (ε{sub other}). The present study broadens our understanding of strain evolution in a Zr-H system undergoing hydride dissolution and precipitation. An X-ray synchrotron diffraction technique enables the in-situ following of strain variations in differently oriented grain families during the thermal cycle. In contrast to widely reported the average strain value within the α-phase, the diffraction patterns generated with this technique allow the evaluation of the anisotropic directionality of strains in different phases in Zr-H system generated during phase transformation.

36 MATERIALS SCIENCE↗

Processing and Characterization of Ag-Cu-Sn Brazing Alloy Prepared by a Mechanical Alloying Method

Mechanical alloying was used to prepare an Ag-Cu-Sn brazing alloy with the low amounts of intermetallic compounds. X-ray diffraction and differential scanning calorimetry were carried out to investigate the phase transformation of the as-milled samples. It seemed that the intermetallic compounds experienced the stage of synthesis-decomposition-resynthesis in the ball milling process. By controlling the ball milling time and tin contents, the solid solution phases of Ag (Cu, Sn) and Ag (Cu) were achieved in the 60Ag30Cu10Sn sample after milling for 40 h. Although the intermetallic compound will be generated during the brazing process, the improvement of their distributed morphology is beneficial for the good bonding interface of the joint with stainless steel substrate.

36 MATERIALS SCIENCE↗

Modulating the Pseudoelastic Response of NiTi Using Ion Implantation

Ni-ion irradiated NiTi is nearly 50% harder, retains 85% recoverable deformation, and has reduced hysteresis. This work explores the feasibility of using ion beam modification to modulate the austenite to martensite phase transformation in NiTi, thereby achieving novel or localized properties in near-surface regions.

36 MATERIALS SCIENCE↗

Temperature transformation of blended magnesium potassium phosphate cement binders

In this study, a multi-technique approach was utilised to determine the high temperature performance of magnesium potassium phosphate cement (MKPC) blended with fly ash (FA) or ground granulated blast furnace slag (GBFS) with respect to nuclear waste immobilisation applications. Conceptual fire conditions were employed (up to 1200 °C, 30 min) to simulate scenarios that could occur during interim storage, transportation or within a final geological disposal facility. After exposure up to 400 °C, the main crystalline phase, struvite-K (MgKPO{sub 4}·6H{sub 2}O), was dehydrated to poorly crystalline MgKPO{sub 4} (with corresponding volumetric and mass changes), with MgKPO{sub 4} recrystallisation achieved by 800 °C. XRD and SEM/EDX analysis revealed reaction occurred between the MgKPO{sub 4} and FA/GBFS components after exposure to 1000–1200 °C, with the formation of potassium aluminosilicate phases, leucite and kalsilite (KAlSi{sub 2}O{sub 6} and KAlSiO{sub 4}), commensurate with a reduced relative intensity (or complete elimination) of the dehydrated struvite-K phase, MgKPO{sub 4.} This was further supported by solid-state NMR ({sup 27}Al and {sup 29}Si MAS), where only residual features associated with the raw FA/GBFS components were observable at 1200 °C. The high temperature phase transformation of blended MKPC binders resulted in the development of a glass/ceramic matrix with all existing porosity infilled via sintering and the formation of a vitreous phase, whilst the physical integrity was retained (no cracking or spalling). This study demonstrates that, based on small-scaled specimens, blended MKPC binders should perform satisfactorily under fire performance parameters relevant to the operation of a geological disposal facility, up to at least 1200 °C.

36 MATERIALS SCIENCE↗

Phase Verification and Thermophysical Properties Evaluation of Pu-Zr alloys

Pu-Zr alloys have been investigated for almost 60 years, with much of the experimental data collected during the 1950's and 1960's'. Key features of the Pu-Zr phase diagram include continuous solubility between the body-centered cubic phases {beta}-Zr and {epsilon}-Pu, extensive solubility of Zr in {delta}-Pu and limited solubility in {alpha}-Pu, {beta}-Pu, {gamma}-Pu, and {delta}'-Pu, and the existence of {theta}-(Pu-Zr) as an intermediate phase that is stable at room-temperature. The available experimental data were synthesized by Okamoto to produce a single phase diagram. However, many details of the phase diagram remain poorly known, particularly those involving temperatures below {approx}400 deg. C or concentrations of Zr below {approx}30 at% or above {approx}65 at%. Thermal property measurements and microstructural characterization on Pu-Zr alloys are complicated by sluggish kinetics, high sensitivity to low concentrations of oxygen and other impurities leading to the possible formation of oxygen-stabilized low-temperature phases, and the metallurgical complexity and unique characteristics of Pu. As a result of these difficulties, the identities of some possible Pu-Zr phases are controversial, and there is little published data on phase transformations or thermophysical properties.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Quantum geometric phase under pre- and post-selection

We consider a quantum system subjected to a controlled phase transformation and interaction with the environment in between the acts of selection, which leads to the emergence of interference effects. It is shown that the shift of the dependence of the statistics of contacts’ information with the environement on the controlled phase shift can be interpreted as a geometric phase. This interpretation is consistent with the known operational approach to the geometric phase. As a result, we suggest generalising the operational approach to the realm of pre- and post-selected quantum states. (paper)

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Rapid Strengthening Without Loss of Ductility via Electropulsing Treatment in Ti-6Al-4V Alloy

The commercial (hot-rolled and annealed) Ti-6Al-4V alloy subjected to electropulsing was investigated in this study. The results show that the electropulsing-treated sample with optimized parameter exhibits greatly refined microstructure and notable strength improvement without loss of ductility. The main strengthening mechanism is recognized as phase transformation and rapid grain refinement induced by recrystallization under EPT.

36 MATERIALS SCIENCE↗

Finite sample size effects in transformation kinetics

The effect of finite sample size on the kinetic law of phase transformations is considered. The case where the second phase develops by a nucleation and growth mechanism is treated under the assumption of isothermal conditions and constant and uniform nucleation rate. It is demonstrated that for spherical particle growth, a thin sample transformation formula given previously is an approximate version of a more general transformation law. The thin sample approximation is shown to be reliable when a certain dimensionless thickness is small. The latter quantity, rather than the actual sample thickness, determines when the usual law of transformation kinetics valid for bulk (large dimension) samples must be modified.

Weinberg, M. C.↗

Effect of austenite grain size on acicular ferrite transformation in a HSLA steel

Highlights: • The fraction of acicular ferrite increases with reduced austenite grain sizes. • The reduction of austenite grain size refines and homogenises the microstructure. • There is a limit to increase the acicular ferrite fraction by reducing austenite size. • An equation relating effective grain sizes with processing parameters was proposed. - Abstract: Austenite grain size is well known to have a significant influence on various phase transformations in steels. Although the effects of many thermomechanical processing parameters on acicular ferrite (AF) transformation in HSLA steels have been investigated, little attention has been paid to the influence of austenite grain size. Therefore, in this research, different parameters of solid-solution heat treatment and rough deformation were adopted to generate austenite with different grain sizes and the effects of austenite grain size before deformation on the AF transformation and grain refinement were investigated. It was found that the reduction of prior-austenite grain size (PAGS) from 62.8 μm to 37.0 μm before austenite deformation promotes the AF transformation and simultaneously refines and homogenises the transformed microstructures. A reciprocally increased density of deformation induced dislocations with the reduction of PAGS was proposed to account for these results, which not only increase the nucleation sites of AF but also suppress the lengthening of BF laths. Further reducing PAGS from 37.0 μm to 22.3 μm, the fraction of AF is not increased and the transformed microstructure is not refined. Possible differences in the type, distribution, and density of austenite deformation substructures between austenite with PAGSs of 37.0 μm and 22.3 μm were argued to be responsible for the cease of grain refinement. The relationship between effective grain sizes and the S{sub v} parameter was investigated and an equation relating effective grain sizes with processing parameters was also proposed.

36 MATERIALS SCIENCE↗

Influence of Melt-Pouring Temperature and Composition of Primary Coating of Shell Mold on Tensile Strength and Creep Resistance of Ni-Based Superalloy

Eight investment castings of Inconel 713C superalloy were fabricated, varying in the melt-pouring temperature, from 1400 to 1520 °C, and CoAl{sub 2}O{sub 4} inoculant content, 0 or 5 wt.%, in the primary coat. Their influence on grain size on tensile and creep properties was investigated. The best combination of yield stress (815 MPa) and elongation (A{sub 4} = 7.65%) at ambient temperature was obtained in surface-modified castings poured from 1520 °C. The longest time to rupture was for the unmodified castings (76.8 h) poured from 1520 °C, while for the modified variant, the time to rupture was lower around, 7.4 h, which was still a satisfactory value. During tensile testing, microcracks were formed in large eutectic γ′, carbides and borides, due to the accumulation of stress at interfaces with the matrix. During creep, N-type rafting of γ′ precipitates and phase transformation MC + γ → γ′ + M{sub 23}C{sub 6} took place.

36 MATERIALS SCIENCE↗

Rapid assessment of interfacial stabilization mechanisms of metastable precipitates to accelerate high-temperature Al-alloy development

Precipitate strengthened high-temperature alloys are currently used in safety-critical applications. Understanding precipitate stability and solute segregation mechanisms at high temperatures is key to designing high-strength alloys. Rapid in-situ approaches, therefore, are pivotal in accelerating the alloy design process. Hereby using the test case of a promising high-temperature Al-Cu-Mn-Zr alloy, we demonstrate the value of in-situ atom probe tomography coupled with in-situ transmission electron microscopy to reveal atomic-scale mechanisms that lead to the emergence of non-equilibrium solute segregation. Mn and Zr segregation at strengthening precipitate(θ’)-matrix interface increases the kinetic barrier for phase transformation thus retaining high-temperature strength.

36 MATERIALS SCIENCE↗