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DOE OSTI2020

Development of Monitoring Techniques for Binderjet Additive Manufacturing of Silicon Carbide Structures

The Transformational Challenge Reactor (TCR) program is leveraging additive manufacturing (AM) technologies to fabricate nuclear components to be assembled into a fully functional microreactor core. Compared with traditional manufacturing technologies, AM technologies allow (1) observation of the manufacturing process at a much higher resolution in real-time using in situ monitoring technologies to capture the sensor signature that scientifically describes each event occurring over time and space and (2) validation of the manufacturing process quality using domain-informed data analytics techniques as a potential qualification and certification methodology for the final component. This report provides an update on the program work on binder jetting in situ process monitoring and associated data analytics results, as well as sample placement and tracking for the subsequent chemical vapor infiltration (CVI) process. Examples are provided to illustrate the progress. Elements of the Digital Thread and data management are discussed in the main document, and an extensive supplemental material section is provided detailing the Digital Platform, as well as its implementation and components. In conclusion the path forward for the next fiscal year is discussed.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2020

Development of Monitoring Techniques for Laser Powder Bed Additive Manufacturing of Metal Structures (Progress Report)

The Transformational Challenge Reactor (TCR) program is leveraging additive manufacturing (AM) technologies to fabricate nuclear grade components to be assembled into a fully functional microreactor core. Compared to traditional manufacturing technologies, additive manufacturing technologies allow (1) observation of the manufacturing process at a much higher resolution in real time using in situ monitoring technologies to capture the sensor signature that scientifically describes each event occurring over time and space, and (2) validation of the manufacturing process quality using domain-informed data analytics techniques as a potential qualification and certification methodology for the final component. This report provides an update on the program work on laser powder bed fusion in-situ process monitoring and associated data analytics results. Examples are provided to illustrate the progress. Elements of the Digital Thread and data management are discussed in the main document, and an extensive supplemental material section is provided detailing the Digital Platform, as well as its implementation and components. In conclusion the path forward for the next fiscal year is discussed.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2020

Report on Progress of correlation of in-situ and ex-situ data and the use of artificial intelligence to predict defects

The Transformational Challenge Reactor (TCR) program is leveraging additive manufacturing (AM) technologies to fabricate nuclear components which will be assembled into a fully functional microreactor core. Compared with traditional manufacturing technologies, AM technologies allow (1) real-time observation of the manufacturing process at a much higher resolution using in-situ monitoring technologies to capture the sensor signatures that scientifically describe each event occurring over time and space and (2) validation of the manufacturing process quality using domain-informed data analytics techniques as a potential qualification and certification methodology for the final component. This report provides an update on the program work on in-situ and ex-situ data correlation and associated data analytics results. Examples are provided to illustrate progress with respect to laser powder bed fusion (L-PBF), binder jetting, computed tomography (CT) reconstruction, and mechanical testing. Elements of the Digital Thread and data management infrastructure are discussed in the main document, and an extensive supplemental appendix is provided detailing the Digital Platform, as well as its implementation and subcomponents. In conclusion, the path forward for the next fiscal year is also discussed.

42 ENGINEERING↗

DOE OSTI2025

Integrated System for Methane Emissions Monitoring, Mapping, and Quantification

This report presents the work completed under the DOE iM4 project for the development of a methane emission monitoring system for detection, location, and quantification of methane in oil and gas industries. The task was divided into four main areas including: 1) Sensors and Input, 2) Centralized Cloud Information Center, 3) Algorithms, and 4) Testing and Validation. Task 1 focused on researching and developing an understanding of the current, or soon to be, available methane sensing technologies. Task 2 consisted of developing the architecture, selecting hardware, software and elements for the methane monitoring system. Task 3 focused on the algorithms used for the complex inverse model of going from measured methane signatures to the detection, localization, and quantification of sources that are desired. Finally, Task 4 focused on the methods of testing and validating the operation of the system. Attention was also given to the development method and cost breakdown of the system.

03 NATURAL GAS↗

NASA NTRS1970

Summary of Michigan multispectral investigations program

The development of techniques to extend spectral signatures in space and time is reported. Signatures that were valid for 30 miles have been extended for 129 miles using transformation and sun sensor data so that a complicated multispectral recognition problem that required 219 learning sets can now be done with 13 learning sets.

Legault, R. R.↗

NASA NTRS1995

Simultaneous Inflight Spectral and Radiometric Calibration Validation of AVRIS and HYDICE Over Lunar Lake, Nevada

An experiment to check the spectral and radiometric calibration of two sensors--the airborne visible/infrared imaging spectromenter (AVRIS) and the Hyperspectral digital image collection experiment (HYDICE)--is described.

AVRIS HYDICE↗

NASA NTRS2012

Preliminary Assessment of Suomi-NPP VIIRS On-orbit Radiometric Performance

The Visible-Infrared Imaging Radiometer Suite (VIIRS) is a key instrument on-board the Suomi National Polar-orbiting Partnership (NPP) spacecraft that was launched on October 28th 2011. VIIRS was designed to provide moderate and imaging resolution of most of the globe twice daily. It is a wide-swath (3,040 km) cross-track scanning radiometer with spatial resolutions of 370.and 740 m at nadir for imaging and moderate bands, respectively. It has 22 spectral bands covering the spectrum between 0.412 11m and 12.01 11m, including 14 reflective solar bands (RSB), 7 thermal emissive bands (TEB), and 1 day-night band (ON B). VIIRS observations are used to generate 22 environmental data products (EORs). This paper will briefly describe NPP VIIRS calibration strategies performed by the independent government team, for the initial on-orbit Intensive Calibration and Validation (ICV) activities. In addition, this paper will provide an early assessment of the sensor on-orbit radiometric performance, such as the sensor signal to noise ratios (SNRs), dual gain transition verification, dynamic range and linearity, reflective bands calibration based on the solar diffuser (SO) and solar diffuser stability monitor (SOSM), and emissive bands calibration based on the on-board blackbody calibration (OBC). A comprehensive set of performance metrics generated during the pre-launch testing program will be compared to VIIRS on-orbit early performance, and a plan for future cal/val activities and performance enhancements will be presented.

Oudrari, Hassan↗

NASA NTRS2013

Powered Descent Guidance with General Thrust-Pointing Constraints

The Powered Descent Guidance (PDG) algorithm and software for generating Mars pinpoint or precision landing guidance profiles has been enhanced to incorporate thrust-pointing constraints. Pointing constraints would typically be needed for onboard sensor and navigation systems that have specific field-of-view requirements to generate valid ground proximity and terrain-relative state measurements. The original PDG algorithm was designed to enforce both control and state constraints, including maximum and minimum thrust bounds, avoidance of the ground or descent within a glide slope cone, and maximum speed limits. The thrust-bound and thrust-pointing constraints within PDG are non-convex, which in general requires nonlinear optimization methods to generate solutions. The short duration of Mars powered descent requires guaranteed PDG convergence to a solution within a finite time; however, nonlinear optimization methods have no guarantees of convergence to the global optimal or convergence within finite computation time. A lossless convexification developed for the original PDG algorithm relaxed the non-convex thrust bound constraints. This relaxation was theoretically proven to provide valid and optimal solutions for the original, non-convex problem within a convex framework. As with the thrust bound constraint, a relaxation of the thrust-pointing constraint also provides a lossless convexification that ensures the enhanced relaxed PDG algorithm remains convex and retains validity for the original nonconvex problem. The enhanced PDG algorithm provides guidance profiles for pinpoint and precision landing that minimize fuel usage, minimize landing error to the target, and ensure satisfaction of all position and control constraints, including thrust bounds and now thrust-pointing constraints.

Carson, John M., III↗

NASA NTRS2014

Use of 2d-video Disdrometer to Derive Mean Density-size and Ze-SR Relations: Four Snow Cases from the Light Precipitation Validation Experiment

The application of the 2D-video disdrometer to measure fall speed and snow size distribution and to derive liquid equivalent snow rate, mean density-size and reflectivity-snow rate power law is described. Inversion of the methodology proposed by Böhm provides the pathway to use measured fall speed, area ratio and '3D' size measurement to estimate the mass of each particle. Four snow cases from the Light Precipitation Validation Experiment are analyzed with supporting data from other instruments such as Precipitation Occurrence Sensor System (POSS), Snow Video Imager (SVI), a network of seven snow gauges and three scanning C9 band radars. The radar-based snow accumulations using the 2DVD-derived Ze-SR relation are in good agreement with a network of seven snow gauges and outperform the accumulations derived from a climatological Ze-SR relation used by the Finnish Meteorological Institute (FMI). The normalized bias between radar-derived and gauge accumulation is reduced from 96% when using the fixed FMI relation to 28% when using the Ze-SR relations based on 2DVD data. The normalized standard error is also reduced significantly from 66% to 31%. For two of the days with widely different coefficients of the Ze-SR power law, the reflectivity structure showed significant differences in spatial variability. Liquid water path estimates from radiometric data also showed significant differences between the two cases. Examination of SVI particle images at the measurement site corroborated these differences in terms of unrimed versus rimed snow particles. The findings reported herein support the application of Böhm's methodology for deriving the mean density-size and Ze-SR power laws using data from 2D-video disdrometer.

radar↗

NASA NTRSDate not supplied

Artemis I Flight Instrumentation Data Quality Assessment and Processing

This paper is in support of the SciTech 2024 Space Launch System Aerosciences Special Sessions being organized by Brent Pomeroy and Jeremy Pinier. On November 16th, 2022, NASA launched the inaugural test flight of the Space Launch System (SLS) carrying the Orion capsule into a high orbit far beyond the Moon. The launch vehicle was instrumented with over three thousand flight instrumentation sensors, which monitored aerodynamic, acoustic, structural, and thermal environments. These data are intended to validate experimental and numerical tools used to predict the design environments which the vehicle experiences during launch and ascent. Prior to launch, tests were performed at the SLS Systems Integration Laboratory (SIL) using flight-like avionics and on the integrated flight hardware of Artemis I at the Vehicle Assembly Building (VAB). The purpose of these tests was to characterize the data acquisition units (DAUs) used to record and telemeter flight data to ground stations in order to assure that flight test objectives can be achieved and to quantify the expected quality of the flight data. In addition, pre-flight assessment and development of tools and methods used to process and disseminate flight data at the Huntsville Operations Support Center (HOSC) were conducted and adjustments made with respect to DAU time-synchronization prior to and after the flight. This paper summarizes these tests and some aspects of the post processing of data are discussed.

Developmental Flight Instrumentation↗

NASA NTRSDate not supplied

Artemis I Flight Instrumentation Data Quality Assessment and Processing

Developmental Flight Instrumentation↗

NASA NTRSDate not supplied

Intercomparing Open Source Surface Water Extent Mapping Products & Software Packages

The open source revolution of Earth Observation (EO) science has resulted in increased openness of EO data, workflows to transform that data into end products (e.g. surface water extent maps), and the products themselves. However, this revolution has oversaturated decision-makers with products that can give conflicting results. Thus, it is increasingly crucial for scientists to communicate their methodologies and assumptions so scientific products can be used accurately. Recognizing this challenge, SERVIR – a joint initiative between NASA, USAID, and geospatial organizations in Asia, Africa, and Latin America – is conducting a regional intercomparison of open source surface water extent products and packages. SERVIR’s Hindu Kush Himalaya and Southeast Asia “hubs” have developed satellite-based surface water mapping services involving customizable code packages that are operationally run at each hub. These services are regionally and locally tailored to inform specific decisions and early actions. Conversely, the scientific community has released surface water products that are global or near-global, but are not customizable. These packages and products employ different methodologies and sensors, causing decision-makers to evaluate trade-offs related to physical sensor characteristics (e.g. spectral, temporal, and spatial resolution, and latency). We will discuss the tradeoffs, strengths, and weaknesses of the sensor characteristics and methodologies associated with each product/package, and provide preliminary results of a validation effort intercomparing products/packages for case studies in South and Southeast Asia. Understanding the strengths and weaknesses of these products is crucial in both the aftermath of a flood event and in preparing for future floods.

Micky Maganini↗

NASA NTRS2014

Blade Vibration Measurement System

The Phase I project successfully demonstrated that an advanced noncontacting stress measurement system (NSMS) could improve classification of blade vibration response in terms of mistuning and closely spaced modes. The Phase II work confirmed the microwave sensor design process, modified the sensor so it is compatible as an upgrade to existing NSMS, and improved and finalized the NSMS software. The result will be stand-alone radar/tip timing radar signal conditioning for current conventional NSMS users (as an upgrade) and new users. The hybrid system will use frequency data and relative mode vibration levels from the radar sensor to provide substantially superior capabilities over current blade-vibration measurement technology. This frequency data, coupled with a reduced number of tip timing probes, will result in a system capable of detecting complex blade vibrations that would confound traditional NSMS systems. The hardware and software package was validated on a compressor rig at Mechanical Solutions, Inc. (MSI). Finally, the hybrid radar/tip timing NSMS software package and associated sensor hardware will be installed for use in the NASA Glenn spin pit test facility.

Platt, Michael J.↗

NASA NTRS2013

Global Aerodynamic Modeling for Stall/Upset Recovery Training Using Efficient Piloted Flight Test Techniques

Flight test and modeling techniques were developed for efficiently identifying global aerodynamic models that can be used to accurately simulate stall, upset, and recovery on large transport airplanes. The techniques were developed and validated in a high-fidelity fixed-base flight simulator using a wind-tunnel aerodynamic database, realistic sensor characteristics, and a realistic flight deck representative of a large transport aircraft. Results demonstrated that aerodynamic models for stall, upset, and recovery can be identified rapidly and accurately using relatively simple piloted flight test maneuvers. Stall maneuver predictions and comparisons of identified aerodynamic models with data from the underlying simulation aerodynamic database were used to validate the techniques.

Morelli, Eugene A.↗

NASA NTRS2019

Can We Use the QA4ECV Black-sky Fraction of Absorbed Photosynthetically Active Radiation (FAPAR) using AVHRR Surface Reflectance to Assess Terrestrial Global Change?

NOAA platforms provide the longest period of terrestrial observation since the 1980s. The progress in calibration, atmospheric corrections and physically based land retrieval offers the opportunity to reprocess these data for extending terrestrial product time series. Within the Quality Assurance for Essential Climate Variables (QA4ECV) project, the black-sky Joint Research Centre (JRC)-fraction of absorbed photosynthetically active radiation (FAPAR) algorithm was developed for the AVHRR sensors on-board NOAA-07 to -16 using the Land Surface Reflectance Climate Data Record. The retrieval algorithm was based on the radiative transfer theory, and uncertainties were included in the products. We proposed a time and spatial composite for providing both 10-day and monthly products at 0.05º × 0.05º. Quality control and validation were achieved through benchmarking against third-party products, including Sea-Viewing Wide Field-of-View Sensor (SeaWiFS) datasets produced with the same retrieval algorithm. Past ground-based measurements, providing a proxy of FAPAR, showed good agreement of seasonality values over short homogeneous canopies and mixed vegetation. The average difference between SeaWiFS and QA4ECV monthly products over 2002–2005 is about 0.075 with a standard deviation of 0.091. We proposed a monthly linear bias correction that reduced these statistics to 0.02 and 0.001. The complete harmonized long-term time series was then used to address its fitness for the purpose of analysis of global terrestrial change.

AVHRR↗

DOE OSTI2024

Simulating water dynamics related to pedogenesis across space and time: Implications for four-dimensional digital soil mapping

Digital soil mapping (DSM) relies on machine-learning and geostatistics to represent soil property observations across space. DSM techniques are powerful but often empirical, being limited to the quality and density of point samples. Water dynamics are closely related to soil variability, and the physics that govern water movement are well known. Hydrological properties can hence be simulated by physical models through space and time, unveiling key characteristics about soils. We propose the use of hydrologic models to map soils across the surface (2D), depth (1D), and time (1D)–which provides a 4D approach to digital soil mapping (4DSM). The Distributed Hydrology Soil Vegetation Model (DHSVM) was applied to a watershed currently under pasture. Moisture sensors and wells were installed at different depths in the watershed on summit, sideslope and toeslope positions to validate the model. DHSVM simulations of soil moisture distribution and depth to saturation were performed during the hydrological year (October 2008-September 2009). Clusters of similar pixels based on soil moisture values were determined using Dynamic Time Warping (DTW) to align temporal data and K-means. Clustering was performed both seasonally and for the entire year. Temporal patterns simulated by DHSVM matched measurements given by moisture sensors and wells. Seasonal clusters differed from the annual cluster. Distinct clusters were observed for each season and with depth, showing that spatiotemporal soil variability is lost when statically assessing soils. Spatiotemporal clusters corroborated field observations of fragipan occurrence not explicitly spatially mapped by Soil Survey Geographic Database (SSURGO). If a connection can be made between water and soils, static and dynamic soil variability can be predicted using physically based hydrologic models. Hydrologic models can benefit soil mapping by enabling reliable 4D simulation of water dynamics, which are fundamental to soil variability and soil classification and directly relate to biological, physical and chemical soil processes not captured by typical soil sampling protocols.

54 ENVIRONMENTAL SCIENCES↗

DOE OSTI2024

Strategy to Develop a Control Scheme for Core Thermal Performance Optimization

This report outlines a three-year research plan for optimizing reactor core thermal performance through use of a Digital Twin (DT) model and a set of neutron detectors to correspondingly adapt the reactor control strategy. It identifies reactor features and achievable neutron measurements that factor into this optimization task. It considers spatial effects that are important and how they can be managed by a real-time algorithm that controls reactivity actuators. The report presents a set of tasks, along with corresponding methods, for accomplishing this objective. The final task in this set is to validate the combined optimization procedure in the Purdue University’s PUR-1 reactor, for which we have an agreement of understanding. Additionally, we describe an alternative approach for overcoming some of the limitations inherent in the above approach, which includes the computational costs of high-fidelity simulations and achievable integration of neutron measurements into the DT. The proposed algorithms lower the technology readiness level (TRL) of the overall approach as some additional analysis and the development of a new neutron detector concept are necessary. In particular, a sensor measuring the gradient of the neutron flux is required, and the prototype is expected to be validated in the PUR-1 reactor. The potential benefits and the opportunity to significantly push forward the state-of-the-art make this approach worthy of further exploration in the upcoming years.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2023

Reflective Fiber Temperature Probe Based on Localized Surface Plasmon Resonance towards Low-Cost and Wireless Interrogation

Reflection fiber temperature sensors functionalized with plasmonic nanocomposite material using intensity-based modulation are demonstrated for the first time. Characteristic temperature optical response of the reflective fiber sensor is experimentally tested using Au-incorporated nanocomposite thin films deposited on the fiber tip, and theoretically validated using a thin-film-optic-based optical waveguide model. By optimizing the Au concentration in a dielectric matrix, Au nanoparticles (NP) exhibit a localized surface plasmon resonance (LSPR) absorption band in a visible wavelength that shows a temperature sensitivity ~0.025%/°C as a result of electron–electron and electron–phonon scattering of Au NP and the surrounding matrix. Detailed optical material properties of the on-fiber sensor film are characterized using scanning electron microscopy (SEM) and focused-ion beam (FIB)-assisted transmission electron microscopy (TEM). Airy’s expression of transmission and reflection using complex optical constants of layered media is used to model the reflective optical waveguide. A low-cost wireless interrogator based on a photodiode transimpedance-amplifier (TIA) circuit with a low-pass filter is designed to integrate with the sensor. The converted analog voltage is wirelessly transmitted via 2.4 GHz Serial Peripheral Interface (SPI) protocols. Feasibility is demonstrated for portable, remotely interrogated next-generation fiber optic temperature sensors with future capability for monitoring additional parameters of interest.

47 OTHER INSTRUMENTATION↗