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At least 829 records · Page 46
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Microstructure evolution during near-net-shape fabrication of Ni x Al y -TiC cermets through binder jet additive manufacturing and pressureless melt infiltration

Titanium carbide-nickel aluminide (TiC-Ni x Al y ) intermetallic matrix composite materials were fabricated with additive manufacturing and pressureless melt infiltration for applications intended for high-wear and corrosive environments while maintaining low density. In this work, two compositions of nickel aluminide are infiltrated into porous, printed TiC preforms. Net shaping of a nickel-rich infiltrant is less compared to the net shaping of the aluminum-rich infiltrant due to dissolution of TiC in the molten infiltrant. The microstructures and porosity of the two infiltrants with TiC are examined after processing. The explanation of shape retention from infiltration is explained, and the excellent shape retention in an Al-rich infiltrant system is thought to be from peritectic behavior and a metered infiltration of different phases during cooling and solidification without significant dissolution. The metered infiltration contributed to some porosity, microcracking, and segregated Ni x Al y phases. We show that TiC can be shaped and infiltrated with intermetallics to provide a method of making composites with limited shrinkage and controlled geometry.

36 MATERIALS SCIENCE↗
DOE OSTI2024

The role of annealing and grain boundary controls on the mechanical properties of limestones and marbles

Chemical and mechanical processes are coupled in many geological and geochemical environments. Reactive processes anneal defects and restructure grain boundaries, modifying their elastic properties, levels of internal friction, wave propagation rates and fracture behaviors. The nature of these changes is, however, contingent on the initial state of the rock. Here, in this study, impulse excitation was used to measure changes in mechanical properties as a function of dry and steam heating time at 300 °C for three carbonate rocks: Carrara marble, Carthage marble (Burlington Limestone), and Texas Cream limestone (Edwards limestone), with initial porosities of about 1 %, 3 %, and 27 %, respectively. Frequency-dependent phenomena along with mineral recrystallization were observed. This was coupled with small-angle X-ray and neutron scattering analysis to determine the relationship between changes in bulk mechanical and microstructural properties. An observed decrease in both the Young's and shear moduli in the experimental limestones as a function of heating time reflects and quantifies a reduction in the stiffness of the rock due to annealing. The internal friction of the samples first increases then decreases with reaction time, reflecting defect annealing, but this was balanced against grain boundary dissolution apparently driven by condensation of steam in the confined grain-boundary environment. This suggests an increase in the boiling point under confinement leading to dissolution, increased porosity and widening of the grain boundaries. In addition, comparison of small-angle X-ray and neutron scattering results suggests that it is inappropriate to assume that pores are empty for quantitative analysis of typical small-angle scattering samples.

58 GEOSCIENCES↗
DOE OSTI2020

Influence of chain length in protic ionic liquids on physicochemical and structural features of lignins from sugarcane bagasse

We report the mechanisms behind lignin dissolution with protic ionic liquids (PILs) and their influence over lignin properties remain not fully explored. In this work, physicochemical and structural features of lignins extracted from sugarcane bagasse after pretreatment with a series of PILs (length of the cation chain combined with different anions) were assessed using analytical techniques. It was found that the lignin extracted with shorter chain length cations PILs showed the highest β-O-4 content. Opposite, the increase of the PILs cation chain length resulted in enhanced depolymerization. All lignins presented high polydispersity (>3.7), while the weight average molecular ranged from 1921 to 13,539 g/mol. The recovered [Eti][Mal] lignin presented the higher β-O-4 content and was possibly the most preserved lignin obtained. Opposite, lignin isolated from [Hex][Ac] and [Hex][For] treatments had less β-O-4 linkages attributed to the depolymerization of lignin via rupture of ether linkages generating intermediates that further repolymerized and/or depolymerized. These results suggest that the ionicity of the PIL is a crucial factor for lignin dissolution. Furthermore, these results illustrate that the proposed pretreatment using different PILs is useful to obtain high-quality lignins with distinct features and opens a new perspective for materials to match various applications.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2021

In situ synchrotron X-ray imaging and mechanical properties characterization of additively manufactured high-entropy alloy composites

Laser beam directed energy deposition has become an increasingly popular advanced manufacturing technique for materials discovery as a result of the in situ alloying capability. In this study, we leverage an additive manufacturing enabled high throughput materials discovery approach to explore the composition space of a graded W x (CoCrFeMnNi) 100–x sample spanning 0 ≤ x ≤ 21 at%. In addition to microstructural and mechanical characterization, synchrotron high speed x-ray computer aided tomography was conducted on a W 20 (CoCrFeMnNi) 80 composition to visualize melting dynamics, powder-laser interactions, and remelting effects of previously consolidated material. Results reveal the formation of the Fe 7 W 6 intermetallic phase at W concentrations> 6 at%, despite the high configurational entropy. Unincorporated W particles also occurred at W concentrations> 10 at% accompanied by a dissolution band of Fe 7 W 6 at the W/matrix interface and hardness values greater than 400 HV. In this work, the primary strengthening mechanism is attributed to the reinforcement of the Fe 7 W 6 and W phases as a metal matrix composite. The in situ high speed x-ray imaging during remelting showed that an additional laser pass did not promote further mixing of the Fe 7 W 6 or W phases suggesting that, despite the dissolution of the W into the Fe 7 W 6 phase being thermodynamically favored, it is kinetically limited by the thickness/diffusivity of the intermetallic phase, and the rapid solidification of the laser-based process.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Understanding the microstructural stability in a y’-strengthened Ni-Fe-Cr-Al-Ti alloy

Ni-Fe-Cr-Al-Ti alloys, with Ni levels near 50 wt.%, have the potential to develop a microstructure consisting of a face-centered cubic ? matrix with the homogeneous precipitation of fine ordered ?’ precipitates similar to traditional Ni-based superalloys with significantly greater Ni content. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), atom probe tomography (APT), and CALPHAD -based thermodynamic modeling were employed to understand the phase stabilities and microstructural evolution in an age-hardenable Ni-27Fe-18Cr-1Co-1.6Al-3.75Ti-1.2Mo-0.03C (wt%) alloy. The primary heat-treatment of solution annealing at 1121°C for 4h and age-hardening treatment at 760 °C for 16h resulted in a microstructure consisting of fine ?’ precipitates in an austenitic matrix along with grain boundary carbides, consistent with thermodynamic calculations. Long-term aging at 900 °C for 250h resulted in the coarsening of ?’ along with a change in the morphology of the precipitates from spherical to a more cuboidal shape. In addition, ? phase formation was observed concomitant with the partial dissolution of the ?’ phase. The ability of computational thermodynamic models to predict microstructural characteristics is discussed.

Gwalani, Bharat↗
DOE OSTI2023

Investigation of oxygen evolution reaction with 316 and 304 stainless-steel mesh electrodes in natural seawater electrolysis

Here, two commercially available stainless steel mesh substrates (316 SS and 304 SS) were evaluated as electrodes for oxygen evolution reaction (OER) in natural seawater electrolysis. The results show the 304 SS is less stable against corrosion under neutral (pH of 8.5) and low alkaline (0.1 M NaOH, pH of 12.8) seawater electrolytes because of the direct metal dissolution and chlorine evolution reaction (CER), and the 316 SS is superior to 304 SS in terms of electrocatalytic activity and resistance to corrosion under the same media. The performance of 304 SS is comparable to 316 SS under the high alkaline (1 M NaOH, pH of 13.7) seawater electrolyte, where the CER and metal dissolution are suppressed by OER. The overpotential for 304 and 316 SS is around 430 mV at 10 mA cm -2 , and the Tafel slopes are below 50 mV dec -1 under the high alkaline (1 M NaOH) seawater electrolyte, showing promising performance. The poor resistance to corrosion of 304 SS is attributed to the low Mo content, and it is supposed that the stability of both 304 and 316 SS can be improved further with the addition of Mo content. This work expands on promising substrates for natural seawater electrolysis, with cost and performance advantages.

Stainless-steel mesh↗
DOE OSTI2022

Large-scale paleo water-table rise in a deep desert aquifer recorded by dissolved noble gases

Illuminating past hydrological and climatological conditions in arid regions may provide insights into future trends in groundwater availability. The main objective of this study is to explore paleorecharge processes in the deep regional Nubian Sandstone Aquifer (NSA), which stretches below the hyperarid deserts of the Sinai Peninsula (Egypt) and the Negev (Israel), using dissolved noble gas data. Extremely high amounts of dissolved excess air (Ne concentrations up to 4 × solubility equilibrium) were observed in the ancient ( 81 Kr-depleted) groundwater that was recharged during past pluvial epochs in the basin. Here, the observed unique excess air signal and the clear spatiotemporal structure of the noble gas compositions in the aquifer are hypothesized to reflect two major characteristics of the groundwater system: (a) large-scale, long-term rises in the water table that facilitate the entrapment and dissolution of air bubbles under increased hydrostatic pressure, and (b) the geological settings in the southern recharge area in Sinai, including an almost horizontal position of the layers and intercalation of low-permeability rock formations within the aquifer, which inefficiently reject air bubbles from groundwater, thereby allowing for substantial entrapment of bubbles that dissolve as the water table rises. Enhanced dissolution of entrapped air was also observed in other paleo-groundwater-containing regional sandstone aquifers across North Africa, which, together with the recent findings from the NSA, suggest that largescale water table fluctuations have likely extensively occurred during past pluvial periods over these (and possibly other) arid regions. A preliminary assessment of noble gas recharge temperatures (NGTs) indicates an apparent decoupling of surface and water table temperatures in the case of deep aquifers with a thick (hundreds of m) unsaturated zone. This observed decoupling calls for a re-evaluation of previously obtained NGT records and a need for future work to consider the modification of NGTs due to soil air fractionation and geothermal heating of the underlying deep unsaturated zones.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2022

Behavior of B in passivating gels formed on International Simple Glass in acid and basic pH

International Simple Glass altered for years in silica saturated conditions develops a passivating gel, which retains some mobile elements such as B and Ca in its inner region. It has been suggested that the retention of these elements impacts the dissolution rate of the glass. However, the elements' retention mechanism, speciation, and diffusion properties are still unknown. This study finds that simultaneous presence of B and Ca in the solution can dramatically slow down glass alteration. However, splitting the B and Ca into two different solutions with other glass elements did not give similar protection against glass alteration. These experiments along with other experiments conducted in basic or acid pH, in which isotopically tagged B can diffuse in gels revealed that (i) water diffusion is not dramatically affected by the retention of B and Ca in passivating gels, and (ii) slow diffusion and high retention of B is observed only in gels developed in basic pH during the tracing experiments. Finally, this last mechanism therefore appears as one of the many mechanisms controlling the glass dissolution rate in the residual regime.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Glass-bonded iodosodalite waste form for immobilization of 129I

Immobilization of radioiodine (e.g., 129I, 131I) is an important need for current and future nuclear fuel cycles. For the current work, iodosodalite [Na8(AlSiO4)6I2] was synthesized hydrothermally from metakaolin, NaI, and NaOH. Following hydrothermal treatment, dried unwashed powders were used to make glass-bonded iodosodalite waste forms by heating pressed pellets at 650, 750, or 850 °C with two different types of sodium borosilicate glass binders, i.e., NBS-4 and SA-800. These heat-treated specimens were characterized with X-ray diffraction, Fourier-transform infrared spectroscopy, scanning electron microscopy, energy dispersive spectroscopy, thermal analysis, porosity and density measurements, neutron activation analysis, and inductively-coupled plasma mass spectrometry. The pellets mixed with 10 mass% of NBS-4 or SA-800 and heat-treated at 750 °C contained relatively high percentage iodine retention (~44-47 % of the maximum iodine loading) with relatively low porosities, while other pellets with higher percentages iodine retention either contained higher porosity or were not completely sintered. ASTM C1308 chemical durability tests of monolithic specimens showed a large initial release of Na, Al, Si, and I on the first day, possibly from water-soluble salt crystals or non-durable amorphous phases. Release rates of Na and Si were higher than for Al and I, probably due to a poorly durable Na-Si-O phase from the glass bonding matrix. The cumulative normalized release of iodine was 12.5 g m-2 for the first 10 1-d exchanges, suggestive of coherent dissolution. The average release rate from 10-24 days during the 7-d exchange intervals was 0.2336 g m-2 d-1.

sodalite, iodosodalite, waste forms, iodine↗
DOE OSTI2018

Uranium exchange kinetics in a molten LiCl-KCl/Cd system at 500 °C

A dissolution experiment is performed in order to examine the kinetics of uranium isotope equilibration in a molten salt and cadmium system. The salt contains a solute concentration of UCl 3 in LiCl-KCl eutectic and the cadmium contained dissolved uranium at 500 °C. A small piece of high enriched uranium is introduced to the cadmium, which perturbs the equilibrium with respect to the uranium enrichment of the salt and cadmium phases. The series of salt and cadmium samples trace how the enrichment of the two phases reach equilibrium (in the absence of a chemical driving force) over the course of approximately 24 h. Here, a model linking dissolution and isotope exchange kinetics is developed to track the evolution of uranium isotope composition. With the assumption of unaccounted salt mass incurred from the dated sample reporting practice, the model explains the trend of the measured uranium isotope composition well.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Effect of zeolite type, temperature, and pH on Stage III glass alteration behavior for two nuclear waste glasses

We report long-term laboratory scale static alteration tests (up to 1500 d) were conducted on two low-activity waste glasses (LAWA44 and IDF18-A161) at S/V = 2000 m –1 . Tests were seeded with either analcime, clinoptilolite, zeolite P1, or zeolite P2 to induce Stage III glass alteration behavior. The effect of several parameters on glass Stage III behavior was studied with consideration of several variables, including temperature (22 °C – 90 °C) and pH (floating or initially set using KOH at values from 9.5 to 11.5). Temporal solution data and solids characterization at the end of the experiments are reported. Solution data demonstrated the occurrence of a sustained rate acceleration at temperatures down to 40 °C and the activation energy for these Stage III rates was determined for both glasses. Three major secondary phases were identified at the end of the experiments for both glasses: zeolite P1, zeolite P2, and/or analcime (along with minor phases: zeolites, clays, carbonates). The identification of the crystalline phases at the end of the experiment often differed from the zeolite seed phase. In addition, the use of the Avrami equation showed unimpeded zeolite growth (3-dimensional) in certain conditions, suggesting that in certain conditions the glass dissolution rate is controlled by zeolite formation kinetics whereas in other conditions the glass corrosion process impeded zeolite formation kinetics. The morphological evolution of the samples revealed the growth of the zeolites which completely fill the intergranular space in the powder bed. These results are discussed with regards to previous seeded and unseeded Stage III dissolution rate experiments performed on low- and high-activity nuclear waste glasses.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2023

Corrosion of 316L & 316H stainless steel in molten LiF-NaF-KF (FLiNaK)

The corrosion behavior of 316L and 316H stainless steels (low and high carbon, respectively) in molten LiF-NaF-KF (FLiNaK) salt at 700 °C for 500 h has been investigated. Tests were performed in 316L stainless steel, pyrolytic boron nitride, and glassy carbon capsule materials. The capsule material had a notable effect on the corrosion behavior of the two stainless steels. Further, the modes of corrosion for the two types of stainless steel in various capsule materials were classified into three categories, namely, uniform surface recession, selective grain boundary Cr dissolution, and the dissolution of Cr in the bulk grains. By most metrics, the 316H stainless steel exhibited slightly superior corrosion resistance, while by others the two stainless steels were comparable. These differences in corrosion behavior are attributed to the differences in grain size and the degree of sensitization.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Elucidating mechanisms of oxide growth and surface passivation on zinc thin film electrodes in alkaline solutions using the electrochemical quartz crystal microbalance

For this study, we utilized electrochemical quartz crystal microbalance to understand electrochemical passivation of the zinc electrode in alkaline media and subsequent oxide growth and stripping. The formation of native zinc oxide on a near pristine Zn surface upon contact with 1 M KOH electrolyte was observed. The surface was seen to roughen with time. During Zn dissolution, the measured mass-charge ratio corresponded to the removal of ZnO and not merely Zn. The mechanism of passivation was determined to be caused by electrochemical etching to form pores. The etching leads to a build-up of solid ZnO and Zn(OH) 2 due to electrochemical reactions on the surfaces of the pores. These reactions functionally close the pores off from the bulk. The cycle of Zn deposition and dissolution develops a porous network, which may be the origin of mossy Zn deposits that plague reversible Zn metal batteries.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Controlling the MC and M2C carbide precipitation in Ferrium® M54® steel to achieve optimum ultimate tensile strength/fracture toughness balance

Highlights: • Small and uniformly distributed undissolved Ti-rich MC carbides control the grain size during the austenitization • High austenitizing temperature (1060°C) allows the full dissolution of the coarse carbides (size > several of 100nm) • Intensive nanometer-sized carbides precipitate during tempering thanks to the high supersaturation of alloying elements • Coarse carbides dissolution and nanometer-size carbides precipitation is necessary to achieve high UTS/K{sub I}C balance - Abstract: Ferrium® M54® exhibits an excellent UTS/K{sub 1C} balance allowing its application in aeronautical structures. This steel belongs to the Co-Ni UHS steels family with M{sub 2}C nanometer-size carbide precipitation during tempering. These steels provide very high strength with a very good fracture toughness thanks to the M{sub 2}C fine precipitation during tempering, but also because coarse particles are dissolved during austenitizing without grain coarsening. The goal of this article is to identify the different carbide populations in M54®. A small addition of Ti in M54® forms a Ti-rich MC carbide precipitation that is stable at high temperature. Consequently, during austenitization at 1060 °C, all other types of coarse carbides are dissolved in the matrix without grain coarsening. As a very small part of the initial carbon content is needed to form MC carbides, efficient and intensive nanometric M{sub 2}C carbide precipitation takes place during tempering, leading to very high final strength. Due to this double precipitation of carbides in M54®, the steel achieves an outstanding UTS/K{sub 1C} balance.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of secondary phase particles on thermal stability of ultra-fine grained Mg-4Y-3RE alloy prepared by equal channel angular pressing

Highlights: • UFG structure with grain size of ~340 nm was achieved in WE43 by ECAP. • Fine Mg{sub 5}RE particles are responsible for microstructural stability up to 280 °C. • Segregation of Y and RE solutes in grain boundaries was observed. • Hardening at 200–280 °C was observed due to segregation and precipitation. • Effect of particles dissolution and grain growth on softening was discussed. - Abstract: As-cast magnesium alloy WE43, containing yttrium and rare earth elements, was processed by equal channel angular pressing (ECAP). The processing led to a significant grain refinement together with a massive precipitation of the secondary phase particles. Thermal stability of the ultra-fine grain (UFG) structure together with microstructural changes due to exposure to elevated temperatures were studied by several complementary techniques in the temperature range of 160–500 °C. It was found that UFG structure consisting of grains with size of ~340 nm and high density of Mg{sub 5}RE particles is stable up to 280 °C for 1 h of annealing. Moreover, only negligible change of the microstructure occurred after annealing for 16 h at 250 °C. Excellent thermal stability of UFG structure was caused by fine Mg{sub 5}RE particles, which suppressed the grain growth. Exceeding the limit of thermal stability of these particles above 280 °C resulted in material softening. Moreover, statistically significant hardening of the UFG material occurred in the temperature range of 200–280 °C. Segregation of yttrium and rare earth elements and eventually precipitation at grain boundaries was proved to be responsible for observed hardening by in-situ and ex-situ transmission electron microscope and positron annihilation spectroscopy analysis. Finally, individual effect of particles dissolution and grain growth on the material softening was investigated and discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Influence of temperature on the lattice misfit and elastic moduli of a Ni based single crystal superalloy with high volume fraction of γ′ phase

Highlights: • The variation of the lattice misfit with temperature in a Ni based single-crystal superalloy with high volume fraction of γ' phase was determined by high-temperature X-ray diffraction (HT-XRD) technique at temperatures between 25 °C and 1200 °C. • When the temperature was higher than 1100 °C, the γ' phase obviously dissolved, leading to a lower content of Mo and Re in the γ phase, and then resulted in a smaller absolute value of the lattice misfit. • The contribution of dissolution of γ′ phase to the reduction of the misfit increased with rising temperature and reached 29.5% at 1200 °C. • When the temperature exceeded 1100 °C, the difference of elastic moduli of γ and γ′ phases increased with rising temperature was attributed to the elastic modulus of γ phase decreased significantly. - Abstract: The variation of the lattice parameter with temperature in a Ni based single-crystal superalloy with high volume fraction of γ′ phase IC32 was determined by high-temperature X-ray diffraction (HT-XRD) technique at temperatures between 25 °C and 1200 °C. The effects of the temperature, especially the ultra-high temperature (beyond 1100 °C), on lattice misfit, elastic moduli, γ′ volume fraction and composition of γ, γ′ phases were investigated in this study. The results show that the absolute value of lattice misfit first increased and then decreased with increasing temperature and reached the maximum of 0.53% at 1100 °C. When the temperature was higher than 1100 °C, the γ′ precipitate obviously dissolved, leading to a lower content of Mo and Re in the γ phase, and then resulted in a smaller absolute value of lattice misfit. The contribution of dissolution of γ′ phase to the reduction of the misfit increased with rising temperature and reached 29.5% at 1200 °C. Moreover, when the temperature was above 1100 °C, the elastic moduli of the γ phase and alloy decreased significantly, while this phenomenon was not observed in the γ′ phase.

36 MATERIALS SCIENCE↗