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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 829 records · Page 46
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NASA NTRS1986

Development of sensor augmented robotic weld systems for aerospace propulsion system fabrication

In order to meet stringent performance goals for power and reuseability, the Space Shuttle Main Engine was designed with many complex, difficult welded joints that provide maximum strength and minimum weight. To this end, the SSME requires 370 meters of welded joints. Automation of some welds has improved welding productivity significantly over manual welding. Application has previously been limited by accessibility constraints, requirements for complex process control, low production volumes, high part variability, and stringent quality requirements. Development of robots for welding in this application requires that a unique set of constraints be addressed. This paper shows how robotic welding can enhance production of aerospace components by addressing their specific requirements. A development program at the Marshall Space Flight Center combining industrial robots with state-of-the-art sensor systems and computer simulation is providing technology for the automation of welds in Space Shuttle Main Engine production.

Jones, C. S.↗
NASA NTRS1987

Baseband Processor for Communication Satellites

Baseband processing (BBP) system for advanced satellite communications successfully demonstrated. Provides increased data capacity through frequency-reusing multibeam antenna systems, using time-division multiple access (TDMA) and onboard satellite switching. Large numbers of thin-route trunking stations and user-based Earth terminals handled efficiently by satellite baseband switching. With BBP system, satellite routes data messages individually among locations anywhere in continental United States. Processes, controls, and routes message traffic among users. Time-division multiple access and baseband switching used.

Jirberg, Russell J.↗
NASA NTRS1987

Localized Densification of Tile for Impact Resistance

Densification process increases impact resistance of lightweight, porous silica tile without appreciably raising weight. Colloidal suspension of silica used to increase density of small portion of tile to be strengthened. Process controls penetration of suspension laterally and vertically so densification limited to volume where needed. Insures weight increased only minimally. See also "Attaching Metal Fasteners to Silica Tiles" (MSC-20537).

Smiser, Laurence W.↗
NASA NTRS1986

Primary arm spacing in chill block melt spun Ni-Mo alloys

Chill block melt spun ribbons of Ni-Mo binary alloys containing 8.0 to 41.8 wt % Mo have been prepared under carefully controlled processing conditions. The growth velocity has been determined as a function of distance from the quench surface from the observed ribbon thickness dependence on the melt puddle residence time. Primary arm spacings measured at the midribbon thickness locations show a dependence on growth velocity and alloy composition which is expected from dendritic growth models for binary alloys directionally solidified in a positive temperature gradient.

Tewari, S. N.↗
NASA NTRS1986

Low-pressure, chemical vapor deposition polysilicon

The low-pressure chemical vapor deposition (LPCVD) of polycrystalline silicon was investigted. The physical system was described, as was the controlling process parameters and requirements for producing films for use as an integral portion of the solar cell contact system.

Gallagher, B. D.↗
NASA NTRS1987

Status report and preliminary results of the spacecraft control laboratory experiment

The Spacecraft Control Laboratory Experiment (SCOLE) was conceived to provide a physical test bed for investigation of control techniques for large flexible spacecraft. The SCOLE problem is defined as two design challenges. The first challenge is to design control laws for a mathematical model of a large antenna attached to the space shuttle by a long flexible mast. The second challenge is to design and implement a control scheme on a laboratory representation of the structure modelled in the first part. Control sensors and actuators are typical of those which the control designer would have to deal with on an actual spacecraft. The primary control processing computer is representative of the capacity and speed which may be expected in actual flight computers. A brief description is given of the laboratory apparatus along with some preliminary results of structural dynamics tests and actuator effectiveness tests.

Williams, Jeffrey P.↗
NASA NTRS1987

Integration of communications and tracking data processing simulation for space station

A simplified model of the communications network for the Communications and Tracking Data Processing System (CTDP) was developed. It was simulated by use of programs running on several on-site computers. These programs communicate with one another by means of both local area networks and direct serial connections. The domain of the model and its simulation is from Orbital Replaceable Unit (ORU) interface to Data Management Systems (DMS). The simulation was designed to allow status queries from remote entities across the DMS networks to be propagated through the model to several simulated ORU's. The ORU response is then propagated back to the remote entity which originated the request. Response times at the various levels were investigated in a multi-tasking, multi-user operating system environment. Results indicate that the effective bandwidth of the system may be too low to support expected data volume requirements under conventional operating systems. Instead, some form of embedded process control program may be required on the node computers.

Lacovara, Robert C.↗
NASA NTRS1986

Thermal stability tests of CFRP sandwich panels for far infrared astronomy

An account is given of fabrication methods and low temperature figure tests for CFRP sandwich panels, in order to ascertain their applicability to ultralightweight 3-m aperture primary mirrors for balloon-borne sub-mm and far-IF telescopes that must maintain a 1-2 micron rms surface figure accuracy at -40 to -50 C. Optical figure measurements on the first two of a series of four 0.5-m test panels, replicated to a spherical surface, show a radius-of-curvature change and astigmatism down to -60 C; this approximately follows the composite's theoretical predictions and implies that material and process control is excellent, so that the large scale changes observed can be compensated for.

Hoffmann, W. F.↗
NASA NTRS1986

Dust and neutral gas modeling of the inner atmospheres of comets

This paper summarizes the present, preencounter understanding of the physical and chemical processes controlling the inner (r less than 1000 km) region of cometary atmospheres. Special emphasis was attached to compiling a self-consistent set of governing equations. This review is aimed at readers who want to understand the present status of the mantle and coma regions and/or who want to develop new, next generation models which will be needed as the large volume of new observational data will become available in the near future.

Gombosi, T. I.↗
NASA NTRS1986

The other side of the safety coin

The development, inspection and testing requirements for successful production and launch and safe operation of spaceflight hardware are discussed. Emphasis is placed on paying acute attention to malfunctions, which could be caused by contaminants (particles in docking rings), insufficiently durable materials (Orbiter brakes), etc. Generic and specific problems which occur in propulsion, avionics, mechanical and computer systems and in configuration management, manufacturing and process control efforts are explored. Case histories of deficiencies found in LOX fuel lines, contaminated hydraulic control systems, the Solar Maximum Mission thermal insulation grommets, are summarized. Thorough inspection and testing procedures and design change recording during manufacture of spacecraft components are identified as requisites for successful space missions.

Roth, Gilbert L.↗
NASA NTRS1987

Cosmic-ray propagation in the Galaxy and in the heliosphere - The path-length distribution at low energy

The energy dependence of the path-length distribution of cosmic rays at low energies, below relativistic velocities, is studied, and its implications for models of cosmic-ray confinement and propagation in the Galaxy and Galactic halo, including the effects of a possible Galactic wind, are studied. It is found that the mean free path in Galactic propagation must be fully energy-dependent, with the mean of an exponential path-length distribution increasing with increasing energy below 1 GeV per nucleon and decreasing with increasing energy above 1 GeV per nucleon. This indicates that, at low energies, diffusion is not the controlling process. The path-length distribution is not purely exponential but is depleted in short path lengths at low energies. This depletion is energy-dependent, being largest at low energies and decreasing with increasing energy.

Garcia-Munoz, M.↗
NASA NTRS1987

Cellular microstructure of chill block melt spun Ni-Mo alloys

Chill block melt spun ribbons of Ni-Mo binary alloys containing 8.0 to 41.8 wt pct Mo have been prepared under carefully controlled processing conditions. The growth velocity has been determined as a function of distance from the quench surface from the observed ribbon thickness dependence on the melt puddle residence time. Primary arm spacings measured at the midribbon thickness locations show a dependence on growth velocity and alloy composition which is expected from dendritic growth models for binary alloys directionally solidified in a positive temperature gradient. Microsegregation across cells and its variation with distance from the quench surface and alloy composition have been examined and compared with theoretical predictions.

Tewari, S. N.↗
NASA NTRS1986

Colloidal characterization of silicon nitride and silicon carbide

The colloidal behavior of aqueous ceramic slips strongly affects the forming and sintering behavior and the ultimate mechanical strength of the final ceramic product. The colloidal behavior of these materials, which is dominated by electrical interactions between the particles, is complex due to the strong interaction of the solids with the processing fluids. A surface titration methodology, modified to account for this interaction, was developed and used to provide fundamental insights into the interfacial chemistry of these systems. Various powder pretreatment strategies were explored to differentiate between true surface chemistry and artifacts due to exposure history. The colloidal behavior of both silicon nitride and carbide is dominated by silanol groups on the powder surfaces. However, the colloid chemistry of silicon nitride is apparently influenced by an additional amine group. With the proper powder treatments, silicon nitride and carbide powder can be made to appear colloidally equivalent. The impact of these results on processing control will be discussed.

Feke, Donald L.↗
NASA NTRS1986

Polymer precursors for ceramic composites

The fiber composite approach to reinforced ceramics provides the possibility of achieving ceramics with high fracture toughness relative to monolithics. Fabrication of ceramic composites, however, demands low processing temperatures to avoid fiber degradation. Formation of complex shapes further requires small diameter fibers as well as techniques for infiltrating the matrix between fibers. Polymers offer low temperature processability, control of rheology not available with ceramic powders, and should serve as precursors to matrix fibers. In recent years, a number of polysilanes and polysilezanes were investigated as potential presursors. A review of candidate polymers is presented, including recent studies of silsesquioxanes.

Hurwitz, Frances I.↗
NASA NTRS1987

Space Station services and design features for users

The operational design features and services planned for the NASA Space Station will furnish, in addition to novel opportunities and facilities, lower costs through interface standardization and automation and faster access by means of computer-aided integration and control processes. By furnishing a basis for large-scale space exploitation, the Space Station will possess industrial production and operational services capabilities that may be used by the private sector for commercial ventures; it could also ultimately support lunar and planetary exploration spacecraft assembly and launch facilities.

Kurzhals, Peter R.↗
NASA NTRS1987

A new approach to reliability estimation for reconfigurable systems

A new approach to computing the probability of failure for process-control systems that achieve reliability by redundancy and reconfiguration is described. This approach has three distinguishing characteristics. It is based on information about the components and the system that can be observed; it requires a minimum of information; and it fills the gaps by locating the redundant unit misbehavior pattern that produces the largest probability of system failure.

White, Allan L.↗
NASA NTRS1987

Primary arm spacing in chill block melt spun Ni-Mo alloys

Chill block melt spun ribbons of Ni-Mo binary alloys containing 8.0 to 41.8 wt pct Mo have been prepared under carefully controlled processing conditions. The growth velocity has been determined as a function of distance from the quench surface from the observed ribbon thickness dependence on the melt puddle residence time. Primary arm spacing measured at the midribbon thickness locations show a dependence on growth velocity and alloy composition which is expected from dendritic growth models for binary alloys directionally solidified in a positive temperature gradient.

Tewari, S. N.↗
NASA NTRS1988

Automated knowledge generation

The general objectives of the NASA/UCF Automated Knowledge Generation Project were the development of an intelligent software system that could access CAD design data bases, interpret them, and generate a diagnostic knowledge base in the form of a system model. The initial area of concentration is in the diagnosis of the process control system using the Knowledge-based Autonomous Test Engineer (KATE) diagnostic system. A secondary objective was the study of general problems of automated knowledge generation. A prototype was developed, based on object-oriented language (Flavors).

Myler, Harley R.↗