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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 829 records · Page 46
All sourcesNASA NTRSDOE OSTI
NASA NTRS2005

Forging of Advanced Disk Alloy LSHR

The powder metallurgy disk alloy LSHR was designed with a relatively low gamma precipitate solvus temperature and high refractory element content to allow versatile heat treatment processing combined with high tensile, creep and fatigue properties. Grain size can be chiefly controlled through proper selection of solution heat treatment temperatures relative to the gamma precipitate solvus temperature. However, forging process conditions can also significantly influence solution heat treatment-grain size response. Therefore, it is necessary to understand the relationships between forging process conditions and the eventual grain size of solution heat treated material. A series of forging experiments were performed with subsequent subsolvus and supersolvus heat treatments, in search of suitable forging conditions for producing uniform fine grain and coarse grain microstructures. Subsolvus, supersolvus, and combined subsolvus plus supersolvus heat treatments were then applied. Forging and subsequent heat treatment conditions were identified allowing uniform fine and coarse grain microstructures.

Gabb, Timothy P.↗
NASA NTRS2012

Nonlinear Estimation Approach to Real-Time Georegistration from Aerial Images

When taking aerial images, it is important to know locations of specific points of interest in an Earth-centered coordinate system (latitude, longitude, height). The correspondence between a pixel location in the image and its Earth coordinate is known as georegistration. There are two main technical challenges arising in the intended application. The first is that no known features are assumed to be available in any of the images. The second is that the intended applications are real time. Here, images are taken at regular intervals (i.e. once per second), and it is desired to make decisions in real time based on the geolocation of specific objects seen in the images as they arrive. This is in sharp contrast to most current methods for geolocation that operate "after-the-fact" by processing, on the ground, a database of stored images using computationally intensive methods. The solution is a nonlinear estimation algorithm that combines processed realtime camera images with vehicle position and attitude information ob tained from an onboard GPS receiver. This approach provides accurate georegistration estimates (latitude, longitude, height) of arbitrary features and/or points of interest seen in the camera images. This solves the georegistration problem at the modest cost of augmenting the camera information with a GPS receiver carried onboard the vehicle.

Bayard, David S.↗
NASA NTRS2019

NASA Electrified Aircraft Propulsion Efforts

NASA's broad investments in Electrified Aircraft Propulsion (EAP) are reviewed in this paper. NASA investments are guided by an assessment of potential market impacts, technical key performance parameters, and technology readiness attained through a combination of studies, enabling fundamental research, and flight research. NASA has determined that the impact of EAP varies by market and NASA is considering three markets: national/international, on-demand mobility, and short haul regional air transport. Flight research is underway to demonstrate integrated solutions and inform standards and certification processes. This paper focuses on the vehicle related activities, however there are related NASA activities in air space management and vehicle autonomy activities as well as a breakthrough technology project called the Convergent Aeronautics Solutions Project. A key finding is that sufficient technical advances in key areas have been made which indicate EAP is a viable technology for aircraft. Significant progress has been made to reduce EAP adoption barriers and further work is needed to transition the technology to a commercial product and improve the technology so it is applicable to large transonic aircraft. This paper will review the activities of the Hybrid Gas Electric Subproject of the Advanced Air Transport Technology Project, the Revolutionary Vertical Lift Technology Project, and the X-57 Flight Demonstration Project, and discuss the potential EAP benefits for commercial and military applications.

Jansen, Ralph H.↗
NASA NTRS2019

Constraint-Based Off-Nominal Behavior Modeling for Europa Clipper

The risk analysis for the Europa Clipper mission evaluates the probability of mission failure based on the failure rates of individual components and dependencies among them. The probabilities are calculated by integrating over the intervals of time within which a fault occurs, accounting for an infinite number of cases. The response of the spacecraft to different faults can result in different schedules of activities, changing the intervals of integration. Europa currently uses models of spacecraft systems and components to simulate individual flight scenarios. The goal is to develop a framework for integrating, automating, and improving this modeling process. We describe an approach to generating the schedules for the different fault cases and determining the intervals for faults. It is not enough to just simulate individual cases because we are working with continuous variables that generate an infinite number of possible futures. Instead, we determine time windows within which certain faults can occur and use these time windows as bounds for integration. We found that determining these time windows is a constraint optimization problem. In order to represent these problems, we employ a language based on ontologies of behavior and scenarios. The language enables us to specify constraints in a simple, declarative syntax. A constraint-based analysis engine uses the declarative specification to identify bounds on system parameters and fill in details of behavior. For example, we created a detailed model of power generation, power use, and the corresponding effects on the battery in order to determine when an undervoltage fault can occur. An undervoltage during a trajectory correction maneuver requires that thrusting be interrupted for just enough time to recharge the battery such that the maneuver can be completed within battery limits. This behavior is generated based on the model to minimize the interruption time. For certain scenarios the constraint optimization problems were simple enough to be solved by hand, but the framework made the process substantially faster. It also produced solutions to other problems that we could not solve by hand or with existing tools and allowed us to generate and run many scenarios at once. The scenario language and engine greatly simplified the process of identifying time bounds and separating cases.

Everline, Chester J.↗
DOE OSTI2025

Simulation-driven design optimization of reaction injection molding (RIM) process for polydicyclopentadiene (pDCPD): Minimizing cycle time, defects, and warpage

Replacing metal components in trucks, trailers, and buses with lightweight polymer composites is challenging due to high temperatures and complex manufacturing. The Reaction Injection Molding (RIM) process using Dicyclopentadiene (DCPD) resin offers a solution by producing robust parts with excellent stiffness, impact strength, and resistance properties. Simulations are essential for optimizing this process, predicting defects, and improving quality. However, most commercial software is tailored for thermoplastics, requiring thermoset users to generate their own datasets. In this study, a material data card for DCPD was developed to perform RIM simulations. Design of Experiments (DOE) was used to identify key factors affecting filling, curing, and warpage, aiming to minimize cycle time and defects. The simulations explored varying injection gate parameters (size, location, number) and process conditions (mold/resin temperature, injection/curing pressure). Results showed that gate design significantly impacts filling behavior and defects. A single central gate provided balanced flow with fewer defects, while two corner gates led to more defects. Additionally, lower injection pressure increased filling time, while higher mold temperature accelerated curing but led to more warpage. In conclusion, this optimization framework aims to enhance DCPD part performance and promote sustainable manufacturing by reducing waste and energy consumption.

42 ENGINEERING↗
DOE OSTI2025

Enabling Next Generation Reaction Injection Molding (RIM) for Lightweight Structures

Replacing metal components in trucks, trailers, and buses with lightweight polymer composites is challenging due to high temperatures and complex manufacturing. The Reaction Injection Molding (RIM) process using Dicyclopentadiene (DCPD) resin offers a solution by producing robust parts with excellent stiffness, impact strength, and resistance properties. Simulations are essential for optimizing this process, predicting defects, and improving quality. However, most commercial software is tailored for thermoplastics, requiring thermoset users to generate their own datasets. In this project, a material data card for DCPD was developed to perform RIM simulations. Design of Experiments (DOE) was used to identify key factors affecting filling, curing, and warpage, aiming to minimize cycle time and defects. The simulations explored varying injection gate parameters (size, location, number) and process conditions (mold/resin temperature, injection/curing pressure). Results showed that gate design significantly impacts filling behavior and defects. A single central gate provided balanced flow with fewer defects, while two corner gates led to more defects. Additionally, lower injection pressure increased filling time, while higher mold temperature accelerated curing but led to more warpage. This optimization framework aims to enhance DCPD part performance and promote sustainable manufacturing by reducing waste and energy consumption. This research has been performed in collaborations with McClarin Composites. The research outcome has been submitted to the Journal of Manufacturing Processes.

36 MATERIALS SCIENCE↗
NASA NTRS1994

Bench-scale synthesis of nanoscale materials

A novel flow-through hydrothermal method used to synthesize nanoscale powders is introduced by Pacific Northwest Laboratory. The process, Rapid Thermal Decomposition of precursors in Solution (RTDS), uniquely combines high-pressure and high-temperature conditions to rapidly form nanoscale particles. The RTDS process was initially demonstrated on a laboratory scale and was subsequently scaled up to accommodate production rates attractive to industry. The process is able to produce a wide variety of metal oxides and oxyhydroxides. The powders are characterized by scanning and transmission electron microscopic methods, surface-area measurements, and x-ray diffraction. Typical crystallite sizes are less than 20 nanometers, with BET surface areas ranging from 100 to 400 sq m/g. A description of the RTDS process is presented along with powder characterization results. In addition, data on the sintering of nanoscale ZrO2 produced by RTDS are included.

Buehler, M. F.↗
NASA NTRS1999

Elemental Metals or Oxides Distributed on a Carbon Substrate or Self-Supported and the Manufacturing Process Using Graphite Oxide as Template

A process for providing elemental metals or metal oxides distributed on a carbon substrate or self-supported utilizing graphite oxide as a precursor. The graphite oxide is exposed to one or more metal chlorides to form an intermediary product comprising carbon, metal, chloride, and oxygen. This intermediary product can be further processed by direct exposure to carbonate-solutions to form a second intermediary product comprising carbon, metal carbonate, and oxygen. Either intermediary product may be further processed: a) in air to produce metal oxide; b) in an inert environment to produce metal oxide on carbon substrate; c) in a reducing environment to produce elemental metal distributed on carbon substrate. The product generally takes the shape of the carbon precursor.

Hung, Ching-Cheh↗
NASA NTRS2015

ECLSS Sustaining Metal Materials Compatibility Final Report, Electrochemical and Crevice Corrosion Test Results

Electrochemical test results are presented for six noble metals evaluated in two acidic test solutions which are representative of waste liquids processed in the Environmental Control and Life Support System (ECLSS) aboard the International Space Station (ISS). The two test solutions consisted of fresh waste liquid which had been modified with a proposed or alternate pretreatment formulation and its associated brine concentrate. The six test metals included three titanium grades, (Commercially Pure, 6Al-4V alloy and 6Al-4V Low Interstitial alloy), two nickel-chromium alloys (Inconel® 625 and Hastelloy® C276), and one high tier stainless steel (Cronidur® 30).

Lee, R. E.↗
NASA NTRS1974

Apollo experience report: Apollo lunar surface experiments package data processing system

Apollo Program experience in the processing of scientific data from the Apollo lunar surface experiments package, in which computers and associated hardware and software were used, is summarized. The facility developed for the preprocessing of the lunar science data is described, as are several computer facilities and programs used by the Principal Investigators. The handling, processing, and analyzing of lunar science data and the interface with the Principal Investigators are discussed. Pertinent problems that arose in the development of the data processing schemes are discussed so that future programs may benefit from the solutions to the problems. The evolution of the data processing techniques for lunar science data related to recommendations for future programs of this type.

Eason, R. L.↗
NASA NTRS1992

The effect of gravitational modulation on convection in vertical Bridgman growth

During vertical directional solidification of a binary alloy at constant velocity, buoyancy driven solutal convection may occur due to the solute gradient associated with the solidification process. This problem is further complicated if time periodic forcing is considered, which is relevant to materials processing in a microgravity environment or as a means of dynamic control of flow instabilities. The effect of time periodic modulation is studied by introducing a gravitational acceleration which is a sinusoidal function of time. The onset of solutal convection is treated by a stability analysis of the linearized governing equations and boundary conditions. Solutions are obtained numerically by employing two distinct computational implementations of Floquet theory. Results for materials with large Schmidt number are presented, and an analysis for large frequency and large Schmidt number yields a more complete description of the behavior in this relevant limit.

Murray, Bruce T.↗
NASA NTRS1998

Studies of Protein Solution Properties Using Osmotic Pressure Measurements

Examination of the protein crystallization process involves investigation of the liquid and solid state and a protein's properties in these states. Liquid state studies such as protein self association in solution by light scattering methods or other methods have been used to examine a protein Is properties and therefore its crystallization process and conditions. Likewise can osmotic pressure data be used to examine protein properties and various published osmotic pressure studies were examined by us to correlate osmotic pressure to protein solution properties. The solution behavior of serum albumin, alpha - chymotrypsin, beta - lactoglobulin and ovalbumin was examined over a range of temperatures, pH values and different salt types and concentrations. Using virial expansion and a local composition model the non ideal solution behavior in form of the activity coefficients (thermodynamic) was described for the systems. This protein activity coefficient data was related to a protein's solubility behavior and this process and the results will be presented.

Agena, S.↗
DOE OSTI2025

Spectroscopic Online Monitoring: Using a Multi-Track Visible Spectrometer to Facilitate a Mass Balance Study in a Simulated TALSPEAK Process

Nuclear energy is a promising low-carbon energy candidate to meet the increased demand for green energy, where the integration of fuel recycling can have significant benefits for material usage and waste reduction. Utilizing in situ monitoring tools can provide ample opportunities to better control and safeguard nuclear material recycle processes while also offering knowledge and insight into real-time solution properties. The simultaneous measurement of analytical targets in multiple process locations can enable real-time mass balance and material accountancy calculations. This is demonstrated here with a mass balance study of Nd 3+ on countercurrent aqueous/organic metal extraction within a single centrifugal contactor. The Nd 3+ concentration was simultaneously monitored at the inlets and outlets of both aqueous and organic phases using a visible absorbance detector that allowed for the simultaneous measurement of up to six locations. The Nd 3+ concentration was calculated by using chemical data science algorithms, where model training sets were collected on a single track of the detector. The discussion includes addressing the challenges of using a model collected on a single track and applying it as a model across the other tracks on the detector. Each track of the detector corresponds to one measurement location on the contactor. The difference in the integrated moles of Nd 3+ between the inlet and outlet at the end of the experiment was near zero, indicating that the mass balance of this experiment was maintained. Overall, the online spectroscopic monitoring was able to follow changing solution conditions and accurately measure the concentration of Nd 3+ in different locations within the contactor system.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS1993

The effect of gravitational modulation on convection in vertical Bridgman growth

During vertical directional solidification of a binary alloy at constant velocity, buoyancy-driven solutal convection may occur due to the solute gradient associated with the solidification process. This problem is further complicated if time-periodic forcing is considered, which is relevant to materials processing in a microgravity environment or as a means of dynamic control of flow instabilities. The effect of time-periodic modulation is studied by introducing a gravitational acceleration which is a sinusoidal function of time. The onset of solutal convection is treated by a stability analysis of the linearized governing equations and boundary conditions. Solutions are obtained numerically employing two distinct computational implementations of Floquet theory. Results are presented for materials with large Schmidt number, and an analysis for large frequency and large Schmidt number yields a more complete description of the behavior in this relevant limit.

Murray, B. T.↗
NASA NTRS2004

Geochemical and Mineralogical Indicators for Aqueous Processes in Gusev Crater and on Meridiani Planum

The Athena Science Instrument Payload is providing geochemical and mineralogical information for determining the properties of rocks, soils, and outcrops at the Mars Exploration Rovers landing sites. These measurements indicate that a variety of aqueous processes as well as various degrees of alteration occurred at the two landing sites. Light-toned rocks around the Spirit landing site appear to have coatings or alteration rinds that may have resulted from limited aqueous alteration on the surfaces of basaltic rocks. Hematite and high Fe(III)lFe(total) occur at the surfaces of these rocks. High concentrations of elements highly mobile in water (i.e., S, Cl, and Br) occur in rock veins, vugs, and coatings and at the bottom of soil trenches in the "intercrater plains." One scenario for the formation of rock coatings or rinds and translocation of mobile elements is that water might have occurred briefly at the Martian surface during periods of high obliquity and thin films of water may have mobilized elements and altered the surfaces of rocks. Outcrops on the slopes of the Columbia Hills appear to be extensively altered as suggested by their relative "softness" (measured as resistance to abrasion) as compared to basalts on the adjacent plains, high Fe(III)lFe(total), iron mineralogy dominated by nanophase Fe(III) oxides and hematite, and high Br and CI concentrations beneath outcrop surfaces. These outcrops may have formed by the alteration of basaltic rocks and/or volcaniclastic materials by solutions that were rich in volatile elements (e.g., Br, CI, S). However, it is not clear whether aqueous alteration occurred at depth (e.g., metasomatism), by hydrothermal solutions (e.g., associated with volcanic or impact processes), by vapors rich in volcanic gases, or by low-temperature solutions. The occurrence of jarosite, hematite, and other sulfates (e.g., Mg sulfates) in Eagle and Endurance crater outcrops are strong indicators of aqueous processes at Meridiani Planum. These phases occur with siliciclastic materials in outcrops. Jarosite can only form by aqueous processes under very acidic conditions; e.g., acid sulfate weathering conditions resulting from the oxidation of Fe sulfides or by sulfuric acid alteration of basalts by solutions associated with S02-rich volcanic gases. It is plausible that acidic solutions rich in sulfur (and Fe(II)) reacted with basaltic sediments (which provided a host of soluble cations) under oxidizing conditions and then, through evaporation, formed sediments rich in jarosite and other sulfates along with siliciclastic materials. Hematite-rich spherules in outcrops may have formed by aqueous processes within the sedimentary layers, which promoted transport of Fe (II) solutions to nucleation sites where oxidation and precipitation occurred to form hematite-rich spherules.

Ming, Douglas W.↗