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At least 847 records · Page 47

Thermal-barrier coatings for utility gas turbines

The potential of thermal barrier coatings for use in utility gas turbines was assessed. Pressurized passage and ambient pressure doped fuel burner rig tests revealed that thermal barrier coatings are not resistant to dirty combustion environments. However, present thermal barrier coatings, such as duplex partially stabilized zirconia and duplex Ca2SiO4 have ample resistance to the thermo-mechanical stress and temperature levels anticipated for heavy duty gas turbines firing clean fuel as revealed by clean fuel pressurized passage and ambient pressure burner rig tests. Thus, it is appropriate to evaluate such coatings on blades, vanes and combustors in the field. However, such field tests should be backed up with adequate effort in the areas of coating application technology and design analysis so that the field tests yield unequivocal results.

Levine, S. R.↗

Coolant passage heat transfer with rotation

Although the effects of the coriolis and buoyancy forces due to rotation on coolant-side heat transfer are generally not included in the design methods for blades, the influence of these forces could be large. Comparisons of nonrotating heat transfer data and extrapolations of available correlation for the average heat transfer coefficients with radial outflow of cooling air showed that neglecting rotation at gas turbine engine conditions result in variations in the heat transfer coefficient by as much as 45 percent. This, in effect, results in blade metal temperatures running as much as 100 F different from predicted values. This also may explain why rotating blade metal temperatures in engine tests are often higher than expected from results obtained in nonrotating cascade tests.

Rohde, J. E.↗

An experimental investigation of reducing advanced turboprop cabin noise by wing shielding

An experimental investigation was undertaken to determine if wing shielding could reduce the noise impacting the fuselage of an advanced turboprop airplane. Four wings were tested behind two eight-bladed propeller models. Significant shielding of the propeller noise was observed and a particular wing-propeller geometry was identified to provide the most shielding. Specifically, an up-inboard rotation would be needed for a low-wing airplane and a down-inboard rotation for a high-wing airplane. As the axial Mach number was increased, the position where the shielding starts moved farther downstream. This shift in the start of shielding was roughly a straight line with respect to Mach number between M = 0.7 and M = 0.8. At M = 0.85 the start of shielding does not shift any farther downstream. A simple barrier noise-reduction model gave the same trends with transducer positions as did the data, and, if corrected for Mach number shift, the model might be used to provide estimates of the wing shielding. Besides providing a barrier to the noise reaching the shielded area, the wing also reflects some of the noise back onto the unshielded area. This can make the noise difference between the unshielded and shielded areas of the fuselage larger than would be expected by simple wind shielding.

Dittmar, J. H.↗

An experimental investigation of reducing advanced turboprop cabin noise by wing shielding

An experimental investigation was undertaken to determine if wing shielding could reduce the noise impacting the fuselage of an advanced turboprop airplane. Four wings were tested behind two eight-bladed propeller models. Significant shielding of the propeller noise was observed and a particular wing-propeller geometry was identified to provide the most shielding. Specifically, an up-inboard rotation would be needed for a low-wing airplane and a down-inboard rotation for a high-wing airplane. As the axial Mach number was increased, the position where the shielding starts moved farther downstream. This shift in the start of shielding was roughly a straight line with respect to Mach number between M = 0.7 and M = 0.8. At M = 0.85 the start of shielding does not shift any farther downstream. A simple barrier noise-reduction model gave the same trends with transducer positions as did the data, and, if corrected for Mach number shift, the model might be used to provide estimates of the wing shielding. Besides providing a barrier to the noise reaching the shielded area, the wing also reflects some of the noise back onto the unshielded area. This can make the noise difference between the unshielded and shielded areas of the fuselage larger than would be expected by simple wind shielding.

Dittmar, J. H.↗

Hot-Air-Pulse Generator

Mixer blades interrupt airflow for rapid testing of insulating materials. Device for producing periodic blasts of heated air used for rapid testing of flexible insulating materials. Used to compare materials and to select candidates for more detailed testing in wind tunnels.

Ammerman, M. C.↗

Design and performance of controlled-diffusion stator compared with original double-circular-arc stator

The capabilities of two stators, one with controlled-diffusion (CD) blade sections and one with double-circular-arc (DCA) blade sections, were compared. A CD stator was designed and tested that had the same chord length but half the blades of the DCA stator. The same fan rotor (tip speed, 429 m/sec; pressure ratio, 1.65) was used with each stator row. The design and analysis system is briefly described. The overall stage and rotor performances with each stator are compared, as are selected blade element data. The minimum overall efficiency decrement across the stator was approximately 1 percentage point greater with the CD balde sections than with the DCA blade sections.

Gelder, Thomas F.↗

Main rotor broadband noise study in the DNW

An acoustics test of a 2/5 scale model BO-105 helicopter main rotor was conducted in the Duits-Nederlandse Windtunnel (DNW). A range of operating conditions was tested from hover to moderately high flight speeds for various climb and descent rates at different thrust settings. Diagnostic tests including rotor speed and blade geometry changes were made to better isolate and study particular broadband self noise sources. Acoustic data in the form of acoustic pressure time histories and power spectra are used to demonstrate the regions of importance of the different broadband noise sources and their sensitivity to operating conditions. To help interpret the data, comparisons are made to predictions of rotor broadband noise. The predictions are based on self noise data previously obtained from isolated airfoil sections and the use of the NASA ROTONET program to define rotor performance and to sum contributions of noise from individual blade segments. An important result herein is the identification and articulation of a previously unheralded rotor broadband noise source. This source is blade-turbulent wake interaction (BWI) noise which dominates the spectra in the mid-frequencies for off-peak blade-vortex interaction (BVI) noise flight conditions.

Brooks, Thomas F.↗

The acoustic experimental investigation of counterrotating propeller configurations

An experimental study of scale counterrotating propellers operating in an anechoic facility has been conducted. Various configurations of counterrotation for equal numbers of blades per disk have been tested along with single-rotation propellers, underscoring the fundamental acoustic differences between single and counterrotation propeller operation. In addition it is shown that, as the loading on the counterrotating system is increased, the overall sound-pressure level is also increased in both the disk plane and axial direction.

Gazzaniga, John A.↗

Design and performance of controlled-diffusion stator compared with original double-circular-arc stator

The capabilities of two stators, one with controlled-diffusion (CD) blade sections and one with double-circular-arc (DCA) blade sections, were compared. A CD stator was designed and tested that had the same chord length but half the blades of the DCA stator. The same fan rotor (tip speed, 429 m/sec; pressure ratio, 1.65) was used with each stator row. The design and analysis system is briefly described. The overall stage and rotor performances with each stator are compared, as are selected blade element data. The minimum overall efficiency decrement across the stator was approximately 1 percentage point greater with the CD blade sections than with the DCA blade sections.

Gelder, Thomas F.↗

Cavitation characteristics of a small centrifugal pump in He I and He II

The cavitation characteristics of a small preinduced centrifugal pump operating in He I and He II over the temperature range 1.8-4.2 K are presented. The pump and close-coupled induction motor operate immersed in liquid helium. A six-blade propeller inducer and a three-blade screw inducer were both tested. With this pump configuration using either inducer, there is a tremendous difference between the cavitation characteristics of He I and He II. The net positive suction head requirements for this pump with the screw inducer could not be determined for He I, but it is less than -100 mm and, depending on flow rate, ranges between 35 and 165 mm for He II.

Ludtke, P. R.↗

High temperature static strain gage development

Final results are presented from a program to develop a thin film static strain gage for use on the blades and vanes of running, test stand gas turbine engines with goals of an 3 x 3 mm gage area and total errors of less than 10 pct. of + or - 2,000 microstrain after 50 hrs at 1250 K. Pd containing 13 Wt. pct. Cr was previously identified as a new strain sensor alloy that appeared to be potentially usable to 1250 K. Subsequently, it was discovered, in contrast with its behavior in bulk, that Pd-13Cr suffered from oxidation attack when prepared as a 4.5 micron thick thin film. Continuing problems with electrical leakage to the substrate and the inability of sputtered alumina overcoats to prevent oxidation led to the discovery that sputtered alumina contains appreciable amounts of entrapped argon. After the argon has been exsolved by heating to elevated temperatures, the alumina films undergo a linear shrinkage of about 2 pct. resulting in formation of cracks. These problems can be largely overcome by sputtering the alumina with the substrate heated to 870 K. With 2 micron thick hot sputtered alumina insulation and overcoat films, total 50 hr drifts of about 100 microstrain (2 tests) and about 500 microstrain (1 test) were observed at 1000 and 1100 K, respectively. Results of tests on complete strain gage systems on constant moment bend bars with Pd temperature compensation grids revealed that oxidation of the Pd grid was a major problem even when the grid was overcoated with a hot or cold sputtered alumina overcoat.

Hulse, C. O.↗

Fabrication of composite propfan blades for a cruise missile wind tunnel model

This report outlines the procedures that were employed in fabricating prototype graphite-epoxy composite prop fan blades. These blades were used in wind tunnel tests that investigated prop fan propulsion system interactions with a missile airframe in order to study the feasibility of an advanced-technology-propfan-propelled missile. Major phases of the blade fabrication presented include machining of the master blade, mold fabrication, ply cutting and assembly, blade curing, and quality assurance. Specifically, four separate designs were fabricated, 18 blades of each geometry, using the same fabrication technique for each design.

Fite, E. Brian↗

Wind-Tunnel Tests of a 10-foot-diameter Gyroplane Rotor

This report presents the results of wind-tunnel tests on a model gyroplane rotor 10 feet in diameter. The rotor blades had zero sweepback and zero offset; the hub contained a feathering mechanism that provided control of the rotor rolling moment, but not of the pitching moment. The rotor was tested with 4 blades and with 2 blades. The entire useful range of pitch settings and tip-speed ratios was investigated including the phase of operation in which the rotor turned very slowly, or idled.

Wheatley, John B↗

Development of a fiber optic compressor blade sensor

A complete working prototype of the fiber optic blade tip sensor was first tested in the laboratory, followed by a thorough evaluation at NASA W8 Single Compressor Stage Facility in Lewis Research Center. Subsequently, a complete system with three parallel channels was fabricated and delivered to Dr. Kurkov. The final system was tested in the Subsonic Wind Tunnel Facility, in parallel with The General Electric Company's light probe system. The results at all operating speeds were comparable. This report provides a brief description of the system and presents a summary of the experimental results.

Dhadwal, Harbans Singh↗

Study of Boundary Layer Development in a Two-Stage Low-Pressure Turbine

Experimental data from jet-engine tests have indicated that unsteady blade row interactions and separation can have a significant impact on the efficiency of low-pressure turbine stages. Measured turbine efficiencies at takeoff can be as much as two points higher than those at cruise conditions. Several recent studies have revealed that Reynolds number effects may contribute to the lower efficiencies at cruise conditions. In the current study numerical simulations have been performed to study the boundary layer development in a two-stage low-pressure turbine, and to evaluate the transition models available for low Reynolds number flows in turbomachinery. The results of the simulations have been compared with experimental data, including airfoil loadings and integral boundary layer quantities. The predicted unsteady results display similar trends to the experimental data, but significantly overestimate the amplitude of the unsteadiness. The time-averaged results show close agreement with the experimental data.

Dorney, Daniel J.↗

Study of Boundary Layer Development in a Two-Stage Low-Pressure Turbine

Experimental data from jet-engine tests have indicated that unsteady blade row (wake) interactions and separation can have a significant impact on the efficiency of turbine stages. The effects of these interactions can be intensified in low-pressure turbine stages because of the low Reynolds number operating environment. Measured turbine efficiencies at takeoff can be as much as two points higher than those at cruise conditions. Thus, during the last decade a significant amount of effort has been put into determining the effects of transition and turbulence on the performance of low pressure turbine stages. Experimental investigations have been performed, for example, by Hodson et al. and Halstead et al. These investigations have helped identify/clarify the roles that factors such as the Reynolds number, free stream turbulence intensity, pressure gradient and curvature have in the generation of losses. In parallel to the experimental investigations, there have been significant analytical efforts to improve the modeling of transition. Examples of such efforts include the works of Mayle and Gostelow et al. These newer models show promise of providing accurate transition predictions over a wide range of flow conditions, although they have yet to be implemented into the numerical flow analyses used by the turbine design community. Some recent computational investigations of interest include the works of Chernobrovkin and Lakshminarayana and Eulitz and Engel. The focus of the current effort has been to -use a viscous, unsteady quasi-three-dimensional Navier-Stokes analysis to study boundary layer development in a two-stage low-pressure turbine. A two-layer algebraic turbulence model, along with a natural transition model and a bubble transition model, have been used, The geometry used in the simulations has been the subject of extensive experiments. The predicted results have been compared with experimental data, including airfoil loadings and time-averaged/unsteady integral boundary layer quantities.

Dorney, Daniel J.↗

Hovering Characteristics of a Rotor having an Airfoil Section Designed for Flying-Crane Type of Helicopter

Results of an investigation, conducted on the Langley helicopter test tower, of a rotor having an NACA 632A015 airfoil thickness distribution in combination with an NACA 230 mean line are presented. Comparison with a previously reported test of a symmetrical rotor blade efficiency was substantially improved over a wide range of tip Mach numbers. The maximum mean lift coefficient was essentially unchanged from that obtained with uncambered blades. Some data showing the effect of a distributed type of leading-edge roughness are also included.

Shivers, James P.↗

Wind-Tunnel Investigation at Low Speed of the Pitching Stability Derivatives of a 1/9-Scale Powered Model of the Convair XFY-1 Vertically Rising Airplane, TED No. NACA DE 373

An experimental investigation has been conducted in the Langley stability tunnel at low speed to determine the pitching stability derivatives of a 1/9-scale powered model of the Convair XFY-1 vertically rising airplane. Effects of thrust coefficient, control deflections, and propeller blade angle were investigated. The tests were made through an angle-of-attack range from about -4deg to 29deg, and the thrust coefficient range was from 0 to 0.7. In order to expedite distribution of these data, no analysis of the data has been prepared for this paper.

Queijo, M. J.↗