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DOE OSTI2024

The ORNL Moderator Test Station Science Case

Oak Ridge National Laboratory (ORNL) hosts two world-leading slow neutron sources, the Spallation Neutron Source (SNS) and the High Flux Isotope Reactor (HFIR), and is currently developing the technical design for a Second Target Station (STS) for the SNS. Upon completion of the STS project, ORNL will be uniquely positioned to optimize each of its three neutron sources, the SNS First Target Station (FTS), the STS, and HFIR, in a complementary way. Among the essential aspects of a re-imagined FTS and the current STS design are high-brightness parahydrogen moderators—moderators which are optimized for high per-unit-area neutron brightness rather than integrated-across-large-area neutron intensity. The high-brightness moderators proposed for the STS will, for the brightness metric, significantly outperform the coupled moderators currently on the FTS for appropriately optimized neutron beamlines, provided the moderating hydrogen is converted to near-equilibrium levels of parahydrogen (approximately 99.8% at 20 K). The original FTS moderators, by contrast, were conservatively designed to be relatively insensitive to the exact ortho:para ratio, with a consequent loss in performance. As a result, a redesign of the FTS moderators assuming fully converted parahydrogen could result in significant performance improvements on the FTS coupled moderators, and more consistent performance over time for all hydrogen moderators. This “parahydrogen problem” is a long-standing challenge for the effective implementation of hydrogen cold moderators at high-power neutron sources. In addition, the development of new moderator concepts, whether based on previously unused materials, structured heterogeneous arrays, or even simply on changes in overall shape and size is significantly restricted at a large-scale production facility intended to use the resulting neutron beams. Accordingly, moderators for production neutron sources are often designed in a very conservative, low-risk fashion, even though this compromises the absolute neutronic performance. Advanced moderator concepts worthy of study include features that could not be tested without redesigning and redeploying the entire existing reflector, shielding, and neutron beamline installation, making such development efforts far more expensive than building a stand-alone test facility.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2022

AGR Program TRISO Fuel Topical Report Dialog

AGR Program Overview and Current Activities Fission Product Transport Data Short-Lived Fission Product Release Fuel Performance Margin Data Oxidation Testing Data

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2022

Recent 238 Pu Production Activities at Idaho National Laboratory

The Plutonium-238 ( 238 Pu) Production program at Idaho National Laboratory (INL) is actively qualifying irradiation targets containing 237 Np for the Advanced Test Reactor (ATR) to produce 238 Pu for future National Aeronautics and Space Administration missions. INL qualified and loaded seven targets in the ATR’s south flux trap for cycle 169A, which occurred in Spring 2021. The irradiation qualification program has expanded to additional ATR irradiation positions after two baseline production targets in three positions validated significant production of 238 Pu. The validation model was followed by the PFS-1 experimental test in the ATR Critical Facility that verified 238 Pu production cross sections. This paper outlines the progress and status of the 238 Pu production program at INL. The qualification effort, safety analysis, hardware status, and future activities for qualification of an updated target design for use in the ATR are discussed.

07 ISOTOPE AND RADIATION SOURCES↗

DOE OSTI2016

Strain-path change tests and physically based polycrystalline modeling of the behavior of recrystallized zirconium alloys - 2016-0092

Zirconium alloys used as cladding tubes for the fuel of pressurized water reactors can undergo high applied stress during power transients. In these conditions, biaxial loading may lead to plastic deformation of the cladding. A comprehensive understanding of the material mechanical response during loading-path change tests is an important step toward predicting the behavior in these specific conditions. Using a nonstandard mechanical testing machine, we conducted loading-path change tests at 623 K on as-received recrystallized Zircaloy-4 tubes. These tests consisted of an axial tensile loading and unloading followed by an internal pressure (or pure hoop tension) loading and unloading. These tests examined the kinematic and isotropic hardening components of the strain hardening behavior of the thin cladding tubes. The isotropic hardening was attributed to dislocation multiplication and dislocation-dislocation interactions. The kinematic hardening was attributed to the interaction of the grains with each other. A polycrystalline model was also used and improved in order to simulate the tests. A good prediction of the isotropic and kinematic hardening was provided by the modeling. (authors)

36 MATERIALS SCIENCE↗

DOE OSTI2016

Mechanical testing of hydrided fuel cladding

During light water reactor operations, hydrogen is generated from the oxidation of zirconium alloy materials. This hydrogen can be absorbed into the cladding and form zirconium hydrides. At high temperatures and hoop stresses, these normally circumferential oriented hydrides in high burnup used nuclear fuel (HB-UNF) may reorient in the radial direction and affect the mechanical properties of the cladding. Understanding these changes in mechanical properties will aid in analyzing how UNF will perform during storage and transportation. Systems, presented in the article, have been designed to introduce hydrides into cladding specimens, to reorient cladding hydrides, and to test and measure the mechanical properties of these specimens. The hydriding systems consist of a tube furnace capable of pre-hydriding cladding specimens and reorienting cladding hydrides and surface conditioning equipment. Mechanical testing (i.e., tensile, compression, and burst testing) will be performed on both pre-hydrided cladding and cladding with reoriented hydrides, and the results will be compared with those of as-manufactured cladding. Tensile and compression testing will be performed using a 5 kilo-pound load frame; burst testing will be performed on a purpose-built test system. Strain is measured with a digital image correlation (DIC) system. DIC is a real time optical measurement technique that utilizes high-definition imagery to measure object deformation. It is planned that tensile, compression, and burst testing of cladding with reoriented hydrides will begin this year.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2024

Extension of Virtual Test Bed Advanced Modeling and Simulation Capabilities for Fusion Energy

The National Reactor Innovation Center (NRIC) was established to accelerate the deployment of novel reactor concepts. This is achieved by providing physical and virtual spaces for building and testing reactor experiments. The Virtual Test Bed (VTB) represents the virtual counterpart to the physical test beds. It is a collaboration with the Department of Energy’s (DOE) Nuclear Energy Advanced Modeling and Simulation (NEAMS) program with the mission to accelerate the deployment of advanced reactors by facilitating the adoption of advanced modeling and simulation (M&S) tools developed by the DOE. This mission has been carried out by the VTB since 2020 by hosting and featuring dozens of advanced fission nuclear reactor models developed by national laboratories and academia. The charter of the NRIC’s definition of advanced reactors also includes fusion nuclear reactors. As the tools developed by the NEAMS program are increasingly used for modeling fusion energy devices, there is an increasing need to host fusion reactor models on the VTB repository. The VTB will be extended in 2024 to support fusion energy modeling and simulation.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2025

M3AS-25IN1002073: Analysis of data from irradiation testing of printed strain gauges in prototypic nuclear environments

Advancement in additively manufactured strain gauges help address critical technology gaps to accurately monitor real-time materials behavior in reactor experiments. This is critical as it provides data to inform predictive models and simulations that enhance the development of reactors and fuel cycle systems. In this report, additively manufactured strain gauges are exposed to a neutron irradiation environment at the Ohio State University Research Reactor. This report goes over a 2-week campaign for neutron irradiating printed resistive strain gauges and capacitive strain gauges. These results complement the prior separate effects (i.e., mechanical strain, temperature, etc.) testing that were performed on these additive manufactured sensors and presented in prior milestone reports. These results also help progress our understanding of their usage in harsh environment applications. The outcome of developing advanced sensing and instrumentation capabilities plays an important role in increasing the safety, reliability, and energy efficiency of both next-generation and existing nuclear reactors.

36 - MATERIALS SCIENCE↗

DOE OSTI2017

PHISICS/RELAP5-3D Adaptive Time-Step Method Demonstrated for the HTTR LOFC#1 Simulation

A collaborative effort between Japan Atomic Energy Agency (JAEA) and Idaho National Laboratory (INL) as part of the Civil Nuclear Energy Working Group is underway to model the high temperature engineering test reactor (HTTR) loss of forced cooling (LOFC) transient that was performed in December 2010. The coupled version of RELAP5-3D, a thermal fluids code, and PHISICS, a neutronics code, were used to model the transient. The focus of this report is to summarize the changes made to the PHISICS-RELAP5-3D code for implementing an adaptive time step methodology into the code for the first time, and to test it using the full HTTR PHISICS/RELAP5-3D model developed by JAEA and INL and the LOFC simulation. Various adaptive schemes are available based on flux or power convergence criteria that allow significantly larger time steps to be taken by the neutronics module. The report includes a description of the HTTR and the associated PHISICS/RELAP5-3D model test results as well as the University of Rome sub-contractor report documenting the adaptive time step theory and methodology implemented in PHISICS/RELAP5-3D. Two versions of the HTTR model were tested using 8 and 26 energy groups. It was found that most of the new adaptive methods lead to significant improvements in the LOFC simulation time required without significant accuracy penalties in the prediction of the fission power and the fuel temperature. In the best performing 8 group model scenarios, a LOFC simulation of 20 hours could be completed in real-time, or even less than real-time, compared with the previous version of the code that completed the same transient 3-8 times slower than real-time. A few of the user choice combinations between the methodologies available and the tolerance settings did however result in unacceptably high errors or insignificant gains in simulation time. The study is concluded with recommendations on which methods to use for this HTTR model. An important caveat is that these findings are very model-specific and cannot be generalized to other PHISICS/RELAP5-3D models.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2021

Development of Real-Time, In-pile Creep Test Rigs for Characterizing the Structural Materials of Nuclear Components

New and improved materials are being considered for supporting both existing and next-generation nuclear reactors. Reactor materials can significantly degrade with time, thus limiting or altering their properties in harsh reactor environments. To accurately understand such material degradation, real-time data obtained under prototypic irradiation conditions are required. In particular, understanding the creep behavior of materials exposed to irradiation and elevated temperatures is essential for safety concern evaluations. To provide these capabilities, Idaho National Laboratory (INL)’s High Temperature Test Laboratory (HTTL) developed several instrumented test rigs for obtaining real-time data from specimens in well-controlled pressurized-water reactor (PWR) coolant conditions at the Materials Test Reactor. This technical report focuses on INL’s efforts to evaluate and enhance the former creep test rig prototype that relied on linear variable differential transformers in laboratory settings. Specifically, the test rig can detect changes in the length of creep specimens, which is useful for measuring thermal expansion and creep deformation.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2018

AGR-2 PIE at Oak Ridge National Laboratory, Rev 5

The Idaho National Laboratory (INL) Advanced Reactor Technologies (ART) is currently supporting a fuel development and qualification program, which includes fuel fabrication, test irradiations, and post-irradiation examination (PIE) and safety testing to assess fuel performance during normal irradiation and under potential accident conditions. PIE work on fuel from the second test irradiation, Advanced Gas Reactor-2 (AGR-2), began at INL in July 2014. This work scope includes Oak Ridge National Laboratory (ORNL) providing technical input, performing PIE testing and analysis, and contributing expertise to this effort.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2020

AGR-2 PIE at Oak Ridge National Laboratory

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2022

Post-irradiation characterization of a high burnup mixed oxide fuel rod with minor actinides

The Advanced Fuels Campaign performed a series of irradiation tests of minor actinide-bearing mixed oxide fuel (MA-MOX), the so-called AFC-2C&D experiments, to investigate the transmutation of long-lived transuranic actinide isotopes contained in spent nuclear fuel via fast reactor technology at burnups exceeding 10 % fission of initial metallic atoms. This manuscript reports the test results derived from one of the five MA-MOX rodlets taken to higher burnup in the AFC-2D irradiation. This includes both non-destructive investigations, such as gamma and neutron spectrometry, and destructive investigations, such as fission gas release, ceramography, and chemical burnup analysis. In addition, the microstructure of the fuel was investigated using advanced electron microscopy techniques including electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM). Here, it was observed with EBSD that the pellet had subdivision of the grains and the TEM observed migration of cladding material into the 5 metal precipitates in the fuel which could have been from the higher than desired oxygen/metal ratio. The TEM also showed an enrichment of Cr in fuel clad chemical interaction (FCCI) layer.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2016

A Statistical Testing Approach for Quantifying Software Reliability; Application to an Example System

The U.S. Nuclear Regulatory Commission (NRC) encourages the use of probabilistic risk assessment (PRA) technology in all regulatory matters, to the extent supported by the state-of-the-art in PRA methods and data. Although much has been accomplished in the area of risk-informed regulation, risk assessment for digital systems has not been fully developed. The NRC established a plan for research on digital systems to identify and develop methods, analytical tools, and regulatory guidance for (1) including models of digital systems in the PRAs of nuclear power plants (NPPs), and (2) incorporating digital systems in the NRC's risk-informed licensing and oversight activities. Under NRC's sponsorship, Brookhaven National Laboratory (BNL) explored approaches for addressing the failures of digital instrumentation and control (I and C) systems in the current NPP PRA framework. Specific areas investigated included PRA modeling digital hardware, development of a philosophical basis for defining software failure, and identification of desirable attributes of quantitative software reliability methods. Based on the earlier research, statistical testing is considered a promising method for quantifying software reliability. This paper describes a statistical software testing approach for quantifying software reliability and applies it to the loop-operating control system (LOCS) of an experimental loop of the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL).

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2016

Characterization of the Pulsed Radiation Environment in FREC-II at the ACRR

Ongoing tests at the Annular Core Research Reactor (ACRR) at Sandia National Laboratories aim to measure temperature and strain in materials exposed to a transient neutron-photon environment. Radiation transport and finite element analysis codes are used to predict the thermal-structural response of test articles exposed in the reactor. Strain and temperature sensors fielded on test articles provide validation data for finite element models, while active and passive radiation dosimetry provides data for MCNP models. The ACRR is able to provide pulse energies of 40 - 300 MJ per pulse with pulse times of 7 - 100 milliseconds. The pulse power is higher than many of the other research reactors due to its unique high heat capacity UO{sub 2}-BeO fuel in the central reactor. Additionally, the Fuel Ringed External Cavity (FREC-II) contains U-ZrH fuel. Future tests at the ACRR plan to field test assemblies in the Fuel Ringed External Cavity (FREC-II) and expose the test articles to the transient anisotropic radiation field experienced in the cavity. The FREC-II is coupled with the ACRR core and is used to test larger specimens, and the radiation environment can be shaped/modified to the needs of the experiment. The FREC-II was designed to provide an irradiation cavity with a strong flux gradient favoring the central cavity side. Neutron fluence also varies by height in the cavity, with a peak level slightly below the fuel rod vertical centerline. Tests were conducted in 2014 to measure the thermal-structural response of test articles exposed in the central cavity. Those tests in the central cavity fielded Nickel activation foils to record the neutron fluence at various locations around the test assembly. Foil data was later used to highlight uncertainties between thermo-structural response models and the measured temperature and strain. Studies performed in 2015 exposed large arrays of activation foils and thermo-luminescent dosimeters (TLD) in the FREC-II cavity in order to map out the neutron and photon spectrum at many locations. This type of passive measurement was shown to be too simple for performing thermo-structural simulations of a test article in response to multiple pulsed-reactor exposures. The Depleted Uranium Strain and Temperature - Enhanced Response (DUSTER-II) experiments will expose test assemblies to reactor pulses in the FREC-II cavity. To prepare for these experiments, the MCNP model will be compared with June 2016 experimental results from the pulses with the FREC-II coupled with the ACRR. These comparisons will provide an accurate model to be implemented in further studies. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2016

Future German R and D on HLW Disposal - 16519

In 2009, after the General elections, the new German Government showed a relatively positive attitude towards a prolonged use of nuclear power. Power plant shutdown was planned for the year 2032. Nuclear power was considered as a sort of transition energy technology until the energy supply would take place by the use of renewable energy sources. This was in line with the legal framework and the political strategy of the energy turnaround. Then, 17 nuclear power plants (NPP) were operational. The Fukushima incident heralded the sound of drastic changes in the German energy policy: Besides an intermediate stop of operation of reactors until a so-called stress test was accomplished, the general political decision was to phase-out nuclear earlier than planned and to implement faster the decisions regarding the energy transition policy. The shut-down of the last German nuclear power plant will occur in 2022. Accordingly, all the necessary legal changes were made. A consensus about the appropriate waste management strategy for heat generating waste (spent nuclear fuel (SNF) and vitrified waste (HLW)) was still pending at this time. Public and political discussions on this subject continued as in the years before. In July 2013, after intensive discussions, most of the parties represented in the German parliament agreed to eventually tackle the challenge of finding a repository by a consensual, transparent and science-based approach. This was to be codified in a law. In July 2013, the Site Selection Act passed the parliament. This law should pave the way for a new holistic process that addresses social, political, and scientific aspects of siting and the site selection process. The basics for this process should be provided by the 'Commission Storage of Radioactive Waste Materials' which was established according this law. Against this background discussions showed that scientific-technical R and D activities should be mirrored accordingly and R and D has to deal both with the future challenges of radioactive waste HLW disposal and related aspects. Considering this the Federal Ministry for Economic Affairs and Energy (BMWi), which is responsible for non-site specific R and D, created the new Research Concept 'Research for the management of radioactive waste', being fundamental and the frame for non-site specific R and D projects funded by BMWi. Key changes - mirroring the new requirements and different aspects - touch the issues: host rock research, i.e. all potential host rocks available in Germany are equally addressed and there is no prioritization, consideration of consequences of prolonged storage at NPP sites, alternative waste management strategies compared to direct disposal in a mined repository, and involvement of socio-technical aspects.This paper intends to highlight the key changes, its consequences, and will give a brief overview on first initiated R and D activities. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2021

Burst characteristics of advanced accident-tolerant FeCrAl cladding under temperature transient testing

Here assessment of burst characteristics of accident-tolerant fuel (ATF) claddings is essential to evaluate the safety margins of nuclear reactors, and better understanding can enable accelerated licensing for reactor concepts that include the new materials. Therefore, this study investigated the burst behavior of an ATF candidate of C26M, which is an iron–chromium–aluminum alloy (FeCrAl) under transient testing like the simulated loss-of-coolant accident (LOCA) conditions, except the water-quenching phase, in light-water reactors (LWRs). The effect of LOCA specimen length was assessed in terms of post-burst tube parameters. No critical length effect was determined on the burst pressure, burst location, and burst size measurements. Burst temperature showed larger variation likely due to its measurement approach used in this study. The post-test diametral strain was identified as the critical parameter to reduce the specimen length as compared to tube burst length or width. Postmortem optical metrology and digital image correlation were employed to determine the local strain-state during the simulated LOCA, which showed the loading path was close to equibiaxial conditions in regions away from the burst location, rather than internally pressurized conditions (or “plane-strain” tension). Pst-test microstructural characterizations of the FeCrAl revealed that ductile damage was present at the edge of the outer radial surface while the rest of the material was ruptured via cleavage at LOCA burst temperatures. Furthermore, internal grain boundary cracks were observed at locations away from the tube burst region. This behavior was considered to occur during the cooling down period of the simulated LOCA test. Overall, this study aimed to provide essential data for fuel performance code development by considering micromechanics of the deformation and failure.

36 MATERIALS SCIENCE↗

DOE OSTI2016

FY 2016 Status Report: CIRFT Testing on Spent Nuclear Fuels and Hydride Reorientation Study

This report provides a detailed description of the Cyclic Integrated Reversible-Bending Fatigue Tester (CIRFT) testing conducted on spent nuclear fuel (SNF) rods in FY 2016, including hydride reorientation test results. Contact-based measurement, or three-LVDT-based curvature measurement, of SNF rods has proven to be quite reliable in CIRFT testing. However, how the linear variable differential transformer (LVDT) head contacts the SNF rod may have a significant effect on the curvature measurement, depending on the magnitude and direction of rod curvature. To correct such contact/curvature issues, sensor spacing, defined as the amount of separation between the three LVDT probes, is a critical measurement that can be used to calculate rod curvature once the deflections are obtained. Recently developed CIRFT data analyses procedures were integrated into FY 2016 CIRFT testing results for the curvature measurements. The variations in fatigue life are provided in terms of moment, equivalent stress, curvature, and equivalent strain for the tested SNFs. The equivalent stress plot collapsed the data points from all of the SNFs into a single zone. A detailed examination revealed that, at same stress level, fatigue lives display a descending order as follows: H. B. Robinson Nuclear Power Station (HBR), Limerick Nuclear Power Station (LMK), mixed uranium-plutonium oxide (MOX). If looking at the strain, then LMK fuel has a slightly longer fatigue life than HBR fuel, but the difference is subtle. The knee point of endurance limit in the curve of moment and curvature or equivalent quantities is more clearly defined for LMK and HBR fuels. The treatment affects the fatigue life of specimens. Both a drop of 12 in. and radial hydride treatment (RHT) have a negative impact on fatigue life. The effect of thermal annealing on MOX fuel rods was relatively small at higher amplitude but became significant at low amplitude of moment. Thermal annealing tended to extend the fatigue life of MOX fuel rod specimens. However, for HR4 testing, the thermal annealing treatment showed a negative impact on the fatigue life of the HBR rod.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2020

Decarburization and Carburization Behavior of Grade 91 Steel in Sodium Environments

Two heats of G91 steel have been investigated in sodium at 550-650°C to understand its corrosion behaviour, microstructural evolution, and tensile properties. Sodium exposure tests of subsized tensile and coupon specimens of G91 base metal and weldment were conducted in Argonne’s forced convection sodium materials testing loops. Maximum exposure times of ~39,000 h at 550°C, ~37,000 h at 600°C, and ~20,000 h at 650°C have been achieved, respectively. Thermal aging experiments of G91 steel were conducted in parallel, and the data of the sodium-exposed specimens were compared with the thermal aging data of the same heat to isolate the thermal aging effect from the effect of sodium exposure. It was found that the tensile strength of G91 steel can be reduced by more than 50% after sodium exposures at 650°C. The effect of a sodium environment on tensile properties is largely dependent on the carburization/decarburization behavior of G91 steel exposed to sodium. The carbon concentrations in sodium in Argonne’s SMT-1 and SMT-2 loops were determined by the equilibration method. The carbon activity in sodium was established by equilibrating high-purity nickel in sodium, analyzing the material for carbon, and using the reported data on the carbon solubility for this material. The carbon activity results were combined with the carbon solubility data in sodium to establish the carbon concentration in sodium. The carbon concentrations in the SMT-1 and SMT-2 loop were estimated to be 1.23 and 0.25 ppm, respectively. With this initial success, we will continue to monitor the carbon contents in the two loops to correlate the microstructural and mechanical property changes with the sodium purity. Future experiments will also consider sodium exposure tests in controlled carbon activities. Online monitoring and control of carbon contents in sodium in nuclear reactors would also be of interest. Thermodynamic analysis was conducted to understand the carburization-decarburization behavior of G91 steel exposed to sodium in the SMT-1 and SMT-2 loops. The equilibrium carbon activity in the alloy was evaluated by the thermodynamics of M 23 C 6 carbides. The calculated carburization-decarburization boundary showed that G91 would undergo decarburization at 650°C in the SMT-1 loop and carburization at 600°C in the SMT-2 loop, which is consistent with our findings from the sodium exposure tests. Future work will include thermodynamic analysis of the carbon concentration – activity relationship including the effect of carbide-forming elements, vanadium and niobium in G91 steel. Kinetics of carbon diffusion and the effect on microstructure and mechanical performance under various service conditions will also be investigated. The ultimate goal is to understand the mechanisms and the kinetics of carbon transfer in the sodium-steel system and to provide a basis for predicting the effect of long-term decarburization-carburization process on the integrity of reactor components.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗