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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 847 records · Page 47
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Controlling the MC and M2C carbide precipitation in Ferrium® M54® steel to achieve optimum ultimate tensile strength/fracture toughness balance

Highlights: • Small and uniformly distributed undissolved Ti-rich MC carbides control the grain size during the austenitization • High austenitizing temperature (1060°C) allows the full dissolution of the coarse carbides (size > several of 100nm) • Intensive nanometer-sized carbides precipitate during tempering thanks to the high supersaturation of alloying elements • Coarse carbides dissolution and nanometer-size carbides precipitation is necessary to achieve high UTS/K{sub I}C balance - Abstract: Ferrium® M54® exhibits an excellent UTS/K{sub 1C} balance allowing its application in aeronautical structures. This steel belongs to the Co-Ni UHS steels family with M{sub 2}C nanometer-size carbide precipitation during tempering. These steels provide very high strength with a very good fracture toughness thanks to the M{sub 2}C fine precipitation during tempering, but also because coarse particles are dissolved during austenitizing without grain coarsening. The goal of this article is to identify the different carbide populations in M54®. A small addition of Ti in M54® forms a Ti-rich MC carbide precipitation that is stable at high temperature. Consequently, during austenitization at 1060 °C, all other types of coarse carbides are dissolved in the matrix without grain coarsening. As a very small part of the initial carbon content is needed to form MC carbides, efficient and intensive nanometric M{sub 2}C carbide precipitation takes place during tempering, leading to very high final strength. Due to this double precipitation of carbides in M54®, the steel achieves an outstanding UTS/K{sub 1C} balance.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of secondary phase particles on thermal stability of ultra-fine grained Mg-4Y-3RE alloy prepared by equal channel angular pressing

Highlights: • UFG structure with grain size of ~340 nm was achieved in WE43 by ECAP. • Fine Mg{sub 5}RE particles are responsible for microstructural stability up to 280 °C. • Segregation of Y and RE solutes in grain boundaries was observed. • Hardening at 200–280 °C was observed due to segregation and precipitation. • Effect of particles dissolution and grain growth on softening was discussed. - Abstract: As-cast magnesium alloy WE43, containing yttrium and rare earth elements, was processed by equal channel angular pressing (ECAP). The processing led to a significant grain refinement together with a massive precipitation of the secondary phase particles. Thermal stability of the ultra-fine grain (UFG) structure together with microstructural changes due to exposure to elevated temperatures were studied by several complementary techniques in the temperature range of 160–500 °C. It was found that UFG structure consisting of grains with size of ~340 nm and high density of Mg{sub 5}RE particles is stable up to 280 °C for 1 h of annealing. Moreover, only negligible change of the microstructure occurred after annealing for 16 h at 250 °C. Excellent thermal stability of UFG structure was caused by fine Mg{sub 5}RE particles, which suppressed the grain growth. Exceeding the limit of thermal stability of these particles above 280 °C resulted in material softening. Moreover, statistically significant hardening of the UFG material occurred in the temperature range of 200–280 °C. Segregation of yttrium and rare earth elements and eventually precipitation at grain boundaries was proved to be responsible for observed hardening by in-situ and ex-situ transmission electron microscope and positron annihilation spectroscopy analysis. Finally, individual effect of particles dissolution and grain growth on the material softening was investigated and discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Influence of temperature on the lattice misfit and elastic moduli of a Ni based single crystal superalloy with high volume fraction of γ′ phase

Highlights: • The variation of the lattice misfit with temperature in a Ni based single-crystal superalloy with high volume fraction of γ' phase was determined by high-temperature X-ray diffraction (HT-XRD) technique at temperatures between 25 °C and 1200 °C. • When the temperature was higher than 1100 °C, the γ' phase obviously dissolved, leading to a lower content of Mo and Re in the γ phase, and then resulted in a smaller absolute value of the lattice misfit. • The contribution of dissolution of γ′ phase to the reduction of the misfit increased with rising temperature and reached 29.5% at 1200 °C. • When the temperature exceeded 1100 °C, the difference of elastic moduli of γ and γ′ phases increased with rising temperature was attributed to the elastic modulus of γ phase decreased significantly. - Abstract: The variation of the lattice parameter with temperature in a Ni based single-crystal superalloy with high volume fraction of γ′ phase IC32 was determined by high-temperature X-ray diffraction (HT-XRD) technique at temperatures between 25 °C and 1200 °C. The effects of the temperature, especially the ultra-high temperature (beyond 1100 °C), on lattice misfit, elastic moduli, γ′ volume fraction and composition of γ, γ′ phases were investigated in this study. The results show that the absolute value of lattice misfit first increased and then decreased with increasing temperature and reached the maximum of 0.53% at 1100 °C. When the temperature was higher than 1100 °C, the γ′ precipitate obviously dissolved, leading to a lower content of Mo and Re in the γ phase, and then resulted in a smaller absolute value of lattice misfit. The contribution of dissolution of γ′ phase to the reduction of the misfit increased with rising temperature and reached 29.5% at 1200 °C. Moreover, when the temperature was above 1100 °C, the elastic moduli of the γ phase and alloy decreased significantly, while this phenomenon was not observed in the γ′ phase.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of intermediate annealing time on microstructure, texture and mechanical properties of Al-Mg-Si-Cu alloy

Highlights: • Long intermediate annealing time could be beneficial to the improvement of deep drawability. • Long intermediate annealing time could give rise to more particles with a larger average size. • As intermediate annealing time increases, strength will change and it has no positive correlation with annealing time, • A particle dissolution model is proposed to illustrate the variation of the strengths with intermediate annealing time. - Abstract: The effect of intermediate annealing time on the microstructure, texture and mechanical properties of Al-Mg-Si-Cu alloys was studied by mechanical properties, microstructure and texture characterization in the present study. The results show that the intermediate annealing time has some influence on the microstructure, recrystallization texture, and final mechanical properties. After the pre-aging treatment and natural aging treatment (T4P treatment), in contrast to the sheet with short intermediate annealing time, the sheet with long intermediate annealing time possesses higher plastic strain ratio r value. Strength has no positive correlation with annealing time, and when applying the annealing time of 16 h, the strength is highest. Before solution treatment, the sheet with long intermediate annealing time has more particles with a larger average size, compared with the sheet with short intermediate annealing time. After solution treatment, they possess the similar recrystallization equiaxed grain structure and recrystallization texture. The sheet with short intermediate annealing time is comprised of Cube{sub ND} {001} <310>, Goss {110}<001> and P {011}<122> orientations, while the sheet with long intermediate annealing time possesses weak texture including Cube{sub ND} {001}<310>, Goss {110}<001> and {015}<751> orientations. Finally, a particle dissolution model during solution treatment is proposed to explain the variation of strength with annealing time.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Mechanism of chlorine-induced stress corrosion cracking of two 304 SS heats in simulated marine environment through in situ X-ray tomography and diffraction: Role of deformation induced martensite and crack branching

In this work, In-situ synchrotron x-ray tomography and diffraction experiments were conducted on two heats of 304SS undergoing chlorine-induced stress-corrosion-cracking (CISCC) in a simulated marine environment. The role of deformation induced martensite on CISCC was investigated through diffraction analysis where no significant amount of martensite was found to form during CISCC, indicating that it may not play a significant role in affecting the process. Tomography combined with stress-intensity analysis revealed the influence of stress-intensity on branching types with single crack growth, micro-branching, and macro-branching. Post experimental electron microscopy characterization revealed the presence of FeCl 2 , CrCl 2 , and NiCl 2 ·6H 2 O compounds at the crack, which infers a dissolution mechanism during the experiment. A dissolution mechanism highlighting the synergy between stress and corrosion was proposed to explain chlorine-induced stress-corrosion-cracking and crack branching.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Iron acquisition and mineral transformation by cyanobacteria living in extreme environments

Iron is an essential micronutrient for most living organisms, including cyanobacteria. These microorganisms have been found in Earth's driest polar and non-polar deserts, including the Atacama Desert, Chile. Iron-containing minerals were identified in colonized rock substrates from the Atacama Desert, however, the interactions between microorganisms and iron minerals remain unclear. In the current study, we determined that colonized gypsum rocks collected from the Atacama Desert contained both magnetite and hematite phases. A cyanobacteria isolate was cultured on substrates consisting of gypsum with embedded magnetite nanoparticles. Transmission electron microscopy imaging revealed a significant reduction in the size of magnetite nanoparticles due to their dissolution, which occurred around the microbial biofilms. Concurrently, hematite was detected, likely from the oxidation of the magnetite nanoparticles. Higher cell counts and production of siderophores were observed in cultures with magnetite nanoparticles suggesting that cyanobacteria were actively acquiring iron from the magnetite nanoparticles. Magnetite dissolution and iron acquisition by the cyanobacteria was further confirmed using large bulk magnetite crystals, uncovering a survival strategy of cyanobacteria in these extreme environments.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2019

Shale-fluid interactions during forced lmbibition and flow-back

One way to minimize the need for disposal of flow-back waters produced during the hydraulic fracturing of unconventional reservoirs is, potentially, to recycle these fluids by recovering and re-injecting them during hydraulic fracturing of nearby new wells. These flow-back waters contain, however, large concentrations of dissolved salts. During hydraulic fracturing of unconventional reservoirs, a well may undergo extended shut-in periods, following the initial hydraulic-fracture stimulation. The concern here, therefore, is that the salts dissolved in the re-injected flow-back waters may precipitate in the subsurface, thus promoting scale formation; or alternately, because of their high salinity, these same fluids may cause the dissolution of various minerals present in the subsurface. Large divalent cations (e.g., Ca²⁺, Ba²⁺ and Sr²⁺) and anions (e.g., CO3²⁻ and SO4²) may chemically interact with and cause the swelling of clay fractions, thus blocking pores in certain pore size ranges. All these phenomena (i.e., scale formation, clay swelling, minerals dissolution) can influence the petrophysical properties of the formation, including its permeability, porosity, contact angle, etc. One way to potentially overcome some of these technical challenges, is to pre-treat these flow-back waters, prior to re-injection (e.g., via chemical precipitation, followed by membrane filtration) in order to remove unwanted salts. However, such pre-treatment is costly, and the degree of salt removal needed to prevent formation damage is important in determining the economic viability of flow-back water recycle via re-injection. A key focus of this work, therefore, is to study the impact that the injection of flow-back waters, that have undergone varying degrees of pre-treatment and clean-up, will have on the flow-through characteristics of a tight-gas reservoir, particularly of the Marcellus Shale formation. To do so, we have carried-out forced-imbibition experiments with shale samples from various depths in the Marcellus formation, whose properties span high to low ranges of TOC, clay content and matrix permeabilities. We have studied the forced-imbibition characteristics, at an injection pressure of 24,233 kPa (3500 psig), of various flow-back fluids into shale cores saturated with methane at a pore pressure of 17,338 kPa (2500 psig) and a confining stress of 27,680 kPa (4000 psig). Following the forced imbibition experiments, we analyzed the cores for potential changes in permeability and porosity. Quantification of the ion content of the injected and recovered fluids was also performed using Ion Chromatography (IC). The IC analysis of the recovered fluids indicates substantial interactions and geochemical reactions between the invading fluids and the shale cores. The injection of flow-back fluids shows significant impact on the flow-through characteristics, with untreated flow-back fluids, which have the highest cation and anion content, also exhibiting the highest observable reductions in permeability (>90%).

defects, mechanical behavior, carbon sequestration↗
DOE OSTI2026

Delamination recycling of multilayer plastic films: Solvent-assisted separation pathways and recovery of solid polyolefins

Multilayer plastic films are excellent packaging materials due to the bound layers of multiple polymers, with each different polymer contributing to the film properties. Desirable properties lead to continuously growing demand for multilayer films. Multilayer plastic films are typically single-use and, as such, their increased production and disposal have led to waste management problems. Multilayer films are not currently recyclable primarily due to the multiple bound polymers. This work advances delamination as a recycling process to separate and sequester valuable polymers from multilayer films, facilitating the incorporation of these polymers into the circular economy. We effect delamination in a physical process that preserves targeted polymers as solid film, hence retaining their embodied energy. This work documents three different pathways of inducing delamination of multilayer films, with appropriate solvents disrupting adhesion between adjacent layers or dissolving a minor component of the film in less than an hour and at temperatures below 90°C, and where all initial polyethylene is maintained in its solid form throughout the process and is recovered at high purity. Solvent-based delamination is exemplified on commercial multilayer films with majority polyethylene (PE), and polyethylene terephthalate (PET) or ethylene vinyl alcohol copolymer (EVOH) or nylon also present. Solvent-based delamination is an energy-efficient and environmentally friendly recycling process that improves upon dissolution-precipitation recycling, since delamination involves very little dissolution and no precipitation, and is superior to pyrolysis which breaks down the polymers, while delamination keeps polymer chains intact. Furthermore, delamination recycling can contribute to the sustainable use of multilayer films as they continue to protect our food and medicine.

Chemical Recycling↗
DOE OSTI2020

Controlling the corrosion resistance of multi-principal element alloys

Multi-principal element alloys (MPEAs) offer the possibility of many degrees of freedom in the choice of alloying elements to produce either single phase solid solutions or more complex multiphase microstructures. Large ranges of material properties have been observed for MPEAs and mastery of the selection of elements and their compositions can enable novel combinations of properties not possible in traditional alloys. From the aqueous corrosion perspective, optimization of phase stability, control of heterogeneities, passive film identity and its protectiveness, as well as substrate properties such as metal-metal bond strength and activation energy associated with dissolution, can all be controlling factors governed by alloy composition and structure. These factors can mediate the electrochemical reactions controlling spontaneous corrosion. The quest for superior properties based on well-informed element choice is suggested as a path forward guiding MPEA formulations for corrosion performance. However, gaps in fundamental knowledge exist regarding (a) the specific functions of each element, (b) the behavior of elements in unusual combinations, and (c) the formation of complex protective oxides. These issues currently hold back progress in optimization of corrosion properties.

Scully, John R.↗
DOE OSTI2022

Reductive biomining of pyrite by methanogens

Pyrite (FeS 2 ) is the most abundant iron sulfide mineral in Earth’s crust. Until recently, FeS 2 has been considered a sink for iron (Fe) and sulfur (S) at low temperature in the absence of oxygen or oxidative weathering, making these elements unavailable to biology. However, anaerobic methanogens can transfer electrons extracellularly to reduce FeS 2 via direct contact with the mineral. Reduction of FeS 2 occurs through a multistep process that generates aqueous sulfide (HS – ) and FeS 2 -associated pyrrhotite (Fe 1-x S). Subsequent dissolution of Fe 1-x S provides Fe(II) (aq) , but not HS – , that rapidly complexes with HS – (aq) generated from FeS 2 reduction to form soluble iron sulfur clusters [nFeS (aq) ]. Cells assimilate nFeS (aq) to meet Fe/S nutritional demands by mobilizing and hyperaccumulating Fe and S from FeS 2 . As such, reductive dissolution of FeS 2 by methanogens has important implications for element cycling in anoxic habitats, both today and in the geologic past.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Evolution in the structure of akaganeite and hematite during hydrothermal growth: an in situ synchrotron X-ray diffraction analysis

Synchrotron X-ray diffraction was used to monitor the hydrothermal precipitation of akaganeite ( β -FeOOH) and its transformation to hematite (Fe 2 O 3 ) in situ . Akaganeite was the first phase to form and hematite was the final phase in our experiments with temperatures between 150 and 200 °C. Akaganeite was the only phase that formed at 100 °C. Rietveld analyses revealed that the akaganeite unit-cell volume contracted until the onset of dissolution, and subsequently expanded. This reversal at the onset of dissolution was associated with a substantial and rapid increase in occupancy of the Cl site, perhaps by OH - or Fe 3+ . Rietveld analyses supported the incipient formation of an OH-rich, Fe-deficient hematite phase in experiments between 150 and 200 °C. The inferred H concentrations of the first crystals were consistent with “hydrohematite.” With continued crystal growth, the Fe occupancies increased. Contraction in both a- and c -axes signaled the loss of hydroxyl groups and formation of a nearly stoichiometric hematite.

Peterson, Kristina M.↗
DOE OSTI2020

Long-Term Cyclability of NCM-811 at High Voltages in Lithium-Ion Batteries: an In-Depth Diagnostic Study

High-nickel layered oxides, such as LiNi 0.8 Co 0.1 Mn 0.1 O 2 (NCM-811), offer higher energy density than their low-nickel counterparts at a given voltage and are gaining major traction in automotive lithium-ion batteries for electric vehicles. Besides high-Ni content, higher charging voltages above 4.3 V vs Li + /Li boost the energy and represent another focus in battery development. Here, we investigate the long-term cyclability of NCM-811 in graphite pouch cells over 1000 deep cycles between 2.5–4.2, 2.5–4.4, and 2.5–4.5 V through a suite of sensitive characterization techniques. The NCM-811 full cells show severely deteriorated cyclability with higher charging voltages, from 78% at 4.2 V to 52 and 32% at 4.4 and 4.5 V, respectively. At 4.2 V, minor parasitic electrolyte oxidation as well as cathode Li/Ni mixing and cracking are revealed after cycling, while transition-metal dissolution and surface reconstruction into rock-salt NiO are virtually undetectable. At 4.4 and 4.5 V, transition-metal dissolution and crossover to the anode become much more pronounced and a primary contributor to the capacity fade, while significant surface NiO formation causes substantial voltage polarization, which is less noticeable at 4.2 V. Meanwhile, more severe electrolyte oxidation, Li/Ni mixing, and particle pulverization exacerbate the voltage and capacity fade. Finally, these results outline distinct challenges for stable high-Ni layered oxide cathodes in high-voltage Li-ion batteries.

25 ENERGY STORAGE↗
DOE OSTI2021

Location-Dependent Cobalt Deposition in Smartphone Cells upon Long-Term Fast-Charging Visualized by Synchrotron X-ray Fluorescence

In this work, we investigate the transition-metal dissolution of the layered cathode material LiCoO 2 upon repeated fast-charging of three smartphone batteries from different manufacturers using synchrotron micro X-ray fluorescence (μ-XRF). Using this spatially resolved technique, dissolution of Co and subsequent location-dependent deposition on the anode are observed. μ-XRF mapping of selected parts of the anode electrode sheets, such as electrode folds and edges of the jelly roll, reveals the difference in the way Co is deposited on specific regions of the anode electrode. While some folds show no depositions, edges of the anode show gradually accumulating Co depositions. Furthermore, careful quantification of the dissolved Co reveals that the capacity loss scales with the amount of deposited Co on the anode, that is, total Co loss from within the cathode. Soft X-ray absorption spectroscopy of the Co depositions on the anode shows that Co is mainly deposited in a reduced 2 + state. While optimization of the fast-charging protocol mitigates Li plating on the anode, no significant difference in the amount of deposited Co can be observed between an optimized and a nonoptimized fast-charging algorithm.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2021

Toward the Understanding of the Reaction Mechanism of Zn/MnO2 Batteries Using Non-alkaline Aqueous Electrolytes

Zn/MnO 2 systems using non-alkaline aqueous electrolytes have attracted tremendous interest as rechargeable aqueous Zn ion batteries due to their safety and high specific capacities. Despite their promising electrochemical performance, however, their reaction mechanism has remained elusive. Here in this paper, we examined the structural evolution of cryptomelane α-MnO 2 cathode by ex situ transmission electron microscopy after electrochemical testing using two different non-alkaline aqueous Zn electrolytes with acetate and triflate salts of different pH values. We have discovered that the systems tested in both electrolytes exhibit a dissolution–deposition reaction mechanism through dissolution–deposition of Mn 2+ ions from/on the cathodes with a display of similar discharge/charge product formation. We have also found that the cell tested using the acetate electrolyte shows evidence of structural irreversibility that might contribute to its rapid capacity degradation. This finding offers an important insight into optimizing the cathode design for enhanced electrochemical function of aqueous Zn/MnO 2 batteries.

25 ENERGY STORAGE↗
DOE OSTI2023

First-Principles Examination of Multiple Criteria of Organic Solvent Oxidative Stability in Batteries

Oxidative instability of the liquid electrolyte at or near battery cathode oxide surfaces has significant detrimental effects on batteries. Organic solvent molecules are often the fuel and precursors of such degradation processes, releasing electrons and protons that react with cathode oxides and electrolyte anions. These reactions contribute to cathode–electrolyte interphase (CEI) film formation, transition-metal ion dissolution, and phase transformation of the surface regions of the cathode. Here we apply density functional theory calculations to examine four criteria of oxidative stability (oxidation potential, hydrogen removal energies, and initial reactivity on two types of oxide facets) using four different solvent/additive molecules (ethylene carbonate, fluoroethylene carbonate, 1,3-dioxolane, and dimethyl ether). The ranking of molecular stability differs with each criterion. Surprisingly, the all-oxygen-terminated basal planes of layered oxides exhibit lower reaction barriers than spinel surface facets with exposed transition-metal cations, especially for ether solvents; the calculations also suggest basal planes contribute to the dissolution of transition-metal ions. Further, the structure–degradation relation complexity underscores the challenge of understanding the function of the CEI but also offers a guide to future degradation-mitigation strategies including facet engineering. Our predictions and models help establish a framework for future studies relevant to high-voltage conditions.

25 ENERGY STORAGE↗
DOE OSTI2026

Spatiotemporal and Statistical Mapping of Transition Metal Equilibria in Alkaline Media

Transition metal dissolution and redeposition (D/R) kinetics in alkaline media play a critical role in various chemical and electrochemical processes. Competitive reaction kinetics between different transition metals can modulate individual metal behavior in these processes. To date, these phenomena have remained largely unmeasured, and even when captured, they are difficult to statistically characterize due to their dynamic nature, simultaneous occurrence, and spatially heterogeneous nature. Here, in this study, we develop a statistical analysis framework based on in situ and operando X-ray fluorescence microscopy (XFM) to investigate the relative D/R kinetics of multiple transition metals in alkaline media. By employing statistical analysis, we quantify the spatial distribution of D/R species and assess the rate at which the system reaches equilibrium under varying reaction conditions. We show that pH does not simply change the rate of dissolution and redeposition, but reorganizes the cross-element kinetic correlations among Ni, Fe, and Mn and accelerates the spatial equilibration of D/R events, as quantified through correlation analysis, reaction-rate estimation, probability function distributions, and texture-based monitoring statistics. Additionally, we demonstrate how modifying the solvent environment can influence D/R kinetics, providing a pathway for tuning materials synthesis and process optimization. Our study offers valuable insights into the complex interplay between different transition metals and provides a reliable statistical framework for spatial analysis of diverse imaging data sets, enabling deeper extraction of latent information across multiple modalities.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Surface Modification for Suppressing Interfacial Parasitic Reactions of a Nickel-Rich Lithium-Ion Cathode

Ni-rich lithium nickel manganese cobalt oxides (Li-Ni x Mn y Co 1-x-y O 2 , x >= 0.5, NMCs) are high-capacity cathode materials for Li-ion batteries, but they exhibit limited cycling stability under high cutoff potentials. Various aspects, including transition metal dissolution, structural disordering, particle cracking, surface film thickening, etc., have already been investigated in terms of their performance degradation in the battery research community. Interestingly, these phenomena were primarily observed at the surface layer of the cathode material, implying that they may also be facilitated by some interfacial parasitic reactions between the delithiated NMC electrode and the non-aqueous electrolyte. Here in this study, LiNi 0.6 Mn 0.2 Co 0.2 O 2 (NMC 622) electrodes chemically modified with TiO 2 via atomic layer deposition were used as a model system to demonstrate the criticalness of the interfacial parasitic reactions. The suppression of the interfacial parasitic reactions effectively reduced. the hike of the cathodic surface film resistance, decreased the level of dissolution of transition metals, decreased the level of particle fragmentation, and mitigated the cation mixing of NMC 622. Finally, all of these results demonstrated that careful design of the interfacial layer by surface modifications is a key approach for improving the durability of Ni-rich NMCs under high-voltage cycling.

25 ENERGY STORAGE↗
DOE OSTI2020

Descriptor-Based Analysis of Atomic Layer Deposition Mechanisms on Spinel LiMn 2 O 4 Lithium-Ion Battery Cathodes

Protective coatings have been shown to effectively suppress Mn ion dissolution from the spinel LiMn 2 O 4 lithium-ion battery cathode by stabilizing the surface against undesired side reactions with the electrolyte. In spite of extensive study, however, there remains a lack of atomic-scale understanding of how such coatings are deposited, and no molecular-level descriptor to predict trends in deposition mechanisms has been identified. We have recently shown that Al 2 O 3 coatings grown by atomic layer deposition (ALD) with alternating trimethylaluminum (TMA) and water exposures exhibit submonolayer growth because of precursor decomposition on the lithium manganate spinel (LMO) surface during early ALD pulses. In the present work, we elucidate the underlying mechanisms of this Al 2 O 3 ALD process using density functional theory (DFT) calculations and X-ray photoelectron spectroscopy (XPS) experiments, and we introduce a generalized descriptor-based framework to understand the resulting trends across a spectrum of surface structures and functionalities. We demonstrate that all decomposition products, including CH 3 -aluminum adducts and dissociated CH 3 groups, are Lewis bases and are coordinated to oxygen atoms on the LMO surface, leading to charge transfer to Lewis acidic Mn 3d states. Inert-transfer XPS supports these theoretical predictions, showing an increase in near-surface Mn 3+ content following TMA exposure and shifts in C is spectra consistent with C-O bond formation. We extend the DFT studies to various low- and high-index LMO surface facets, as a proxy for tuning the Lewis acid-base interactions between surface-bound CH 3 * and near-surface Mn ions. The thermochemistry for TMA reactions on these chemically distinct LMO surfaces demonstrates that ALD is structure-sensitive and that there is higher reactivity for TMA decomposition and Al 2 O 3 nucleation near LMO steps and defects. Motivated by the Lewis basic character of the decomposition products, we introduce the oxygen vacancy formation energy as a descriptor for decomposition energetics, and we demonstrate that all energetics are correlated to this quantity through the number of electrons that are transferred along the reaction coordinate. Finally, based on these findings, we hypothesize that improved electrochemical cycling with only 1-2 ALD cycles may be due to selective passivation of defect sites on the LMO surface that are more susceptible to Mn dissolution, and we suggest that similar descriptor-based analyses could be useful for the study of other ALD coatings on oxide substrates.

25 ENERGY STORAGE↗