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All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

AGR-5/6/7 Irradiation Test Final As-run Report

This document presents the as-run analysis of the Advanced Gas Reactor (AGR) 5/6/7 irradiation experiment. AGR-5/6/7 is the last of a series of experiments conducted in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) in support of the development and qualification of tri-structural isotropic (TRISO) low enriched fuel for use in high-temperature gas-cooled reactors (HTGR). The test train contained five separate capsules that were independently controlled and monitored. Each capsule contained multiple 24.91-mm-long and 12.25-mm-dimeter compacts filled with low-enriched uranium carbide/oxide tri-structural isotropic fuel particles. The objectives of the AGR 5/6/7 experiment were to: 1. Irradiate reference-design fuel particles to support fuel qualification. 2. Establish operating margins for the fuel, beyond normal operating conditions. 3. Provide irradiated-fuel performance data and irradiated-fuel samples for post irradiation examination and safety testing. The primary objective of the AGR-5/6 test (Capsules 1, 2, 4, and 5) was to verify the successful performance of the reference-design fuel under normal operating conditions. The AGR-7 test (Capsule 3) was designed to explore fuel performance at higher temperatures. Its primary objective is to demonstrate the capability of the fuel to withstand conditions beyond normal operating conditions, in support of plant design and licensing. AGR 5/6/7 will also provide irradiated-fuel performance data based on the fission gas release from particles during irradiation. To achieve the test objectives, the AGR-5/6/7 experiment was irradiated in the northeast (NE) flux trap of the ATR with a planned duration of 500 effective full-power days (EFPDs). The NE flux trap was selected because its larger diameter provided greater flexibility for test-train design compared to the Large B positions used for the AGR-1 and AGR-2 irradiations, significantly enhancing test capabilities for the combined irradiation campaigns. Due to delays in the ATR schedule, the AGR-5/6/7 irradiation was significantly shorter than the originally planned 13-cycle schedule. Irradiation began on February 16, 2018 and ended on July 22, 2020, spanning nine ATR cycles (162B?168A) over two and a half years. Thus, the AGR-5/6/7 fuel compacts were irradiated for a total of approximately 360.9 EFPDs. Final burnup values, on a per-compact basis, ranged from 5.66% to 15.26% fissions per initial heavy metal atom, while fast fluence values ranged from 1.62 to 5.55 × 1025 n/m2 (E >0.18 MeV). Time-averaged volume-averaged fuel temperatures on a capsule basis at the end of irradiation ranged from 756°C in Capsule 5 to 1313°C in Capsule 3 excluding days with significantly lower temperature during the two short powered axial locator mechanism cycles, 163A and 167A. By the end of irradiation, 48 out of 54 installed thermocouples (TC) had failed (the bottom three capsules lost all TCs). During the first five cycles (162B ? 165A), fission-gas isotope release-rate-to-birthrate (R/B) ratios were stable in the 10-8?10-6 range, and no in-pile particle failures were observed based on the gross gamma counts. During this time, the high exposed kernel fraction and high fuel particle temperatures in Capsule 1 led to the maximum R/B value of around 2 ? 10-6 for Kr-85m. The fission gas release in all capsules started to increase from the second half of Cycle 166A, when a large number of in-pile particle failures occurred in Capsule 1 and a gas line problem in this capsule caused fission gas leakage at various degrees into the other four capsules. This gas line problem also prevented fission gas release measurement for Capsule 1 during the last three cycles due to gas flow isolation. By the end of irradiation, it is estimated that approximately 15 particle failures in Capsule 3, which was considered possible at the start of the irradiation, since the experiment was designed to operate beyond the high-temperature gas-cooled reactor (HTGR) normal operating temperature range. A few hundred in-pile particle failures were estimated for Capsule 1 by the end of Cycle 166A, but the total number of failures is unknown due to lack of fission gas release data in the later cycles. Additionally, four potential in-pile failures were identified for Capsule 2 during the last cycle, 168A. In contrast, no in-pile failures were identified in the top two capsules (4 and 5) based on absence of the typical spikes in gross gamma counts and low failure estimates using the AGR-3/4 R/B per exposed kernel model.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Scattering of lower hybrid radio frequency waves by cylindrical turbulent structures in the plasma edge in tokamaks

Lower hybrid (LH) radio frequency (RF) waves are used in fusion tokamak devices to generate non-inductively toroidal currents. LH waves are effective in imparting toroidal momentum to electrons in the core of the confined plasma. Since the LH waves are generated by wave guide structures near the wall of a tokamak, the waves have to propagate through a turbulent plasma in the edge region before coupling to the core. It is especially important to quantify the effect of this plasma region on the propagation characteristics of the LH waves, since fusion reactors like ITER will have an extended edge region. Structures in the plasma edge like filaments and blobs which have highly varying density fluctuations compared to the background density, span radial spatial scales that are comparable to the LH wavelength. We study the scattering of the LH waves by the filamentary structures using Maxwell's equations, in which the plasma permittivity is given by the cold plasma dispersion tensor. The collisional absorption of LH waves in the edge region is included by a modification to the elements of the dispersion tensor. The filaments are assumed to be cylindrical with the axis predominantly aligned along the direction of the toroidal magnetic field. Our studies are both analytical and numerical [1,2] and show that these structures can lead to reflection, refraction, diffraction, and side-scattering of both an incident LH plane wave and a Gaussian beam. We will present a variety of different density variations and collisional absorption rates in plasmas with filamentary structures of varying sizes.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2021

Characterization of Alloy 709 Commercial Heats

The creep-resistant austenitic stainless steel Alloy 709 (Fe-20Cr-25Ni (wt%) based steel) is being investigated as a candidate structural material for the next generation of advanced reactors. Unlike conventional solid solution strengthened austenitic stainless steels, Alloy 709 develops a variety of precipitates during aging at different temperatures and times. In this study, precipitate evolution during short-term aging at 775°C was characterized. The effect of aging time (e.g., 10 vs. 100 hours) and cooling after aging (e.g., water quench vs. air cool) on grain size and precipitates have been investigated using light optical microscopy (OM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), and energy-dispersive X-ray spectroscopy (EDS). MX (Ni,Tb)(C,N) and M23C6 (Cr,Mo)C precipitates were observed in all the statically-aged samples. The grain size distribution in the sample aged for 10 hours and water quenched (10Q) versus the one aged for 100 hours and air cooled (100A) were comparable. This indicates that grain structure was fairly stable when aging at 775°C for up to 100 hours. In contrast, the sample aged for 10 hours and air cooled (10A) showed the smallest and the most uniform grain size distribution. This phenomenon was observed in only one sample. More studies on duplicate samples are needed to confirm the results obtained. The cooling medium (e.g., water quench vs. air cool) was not observed to impact the size nor the distribution of the MX and M23C6 precipitates. Increasing the aging time resulted in the following: (1) a decrease in dislocations as well as the number density of small precipitates; (2) an increase in the ratio of free precipitates that were not pinning dislocations; (3) relatively higher N, Nb, and Ti concentration in MX precipitate; (4) some increase in length of M23C6 carbides which were located on the coherent boundaries; and (5) the introduction of Sienriched M6X precipitates. The tensile tests at room temperature showed similar properties for each of the static aging treatments, indicating that the differences observed in the microstructural analysis did not have a significant impact on the tensile properties.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

ECAR-6589 Rev 0 Reflector Support Structure Analysis

The purpose of this ECAR is to document compliance with best engineering practices, ANSI/AISC N690 and the seismic requirements of IBC-2015 for the Reflector Support Structure of the MARVEL microreactor.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗
DOE OSTI2021

Predictive Data Analytics Framework Using Advanced Test Reactor Acoustic Data

Although a nuclear reactor is a hostile environment for sensing and electrical communications, the reactor core is amenable to acoustic communication. An acoustic measurement infrastructure (AMI) has been installed at the Advanced Test Reactor (ATR) nozzle trench area to record acoustic signals that has the ability to capture different operating regime of the reactor. This AMI includes ATR in-pile structural components, coolant, acoustic receivers, primary coolant pumps (PCP) as signal sources, a data acquisition system, and signal-processing algorithms, enabling real-time. This report will discusses development of recursive Fast Fourier Transform approach to process in real-time acoustic signals, application of short time Fast Fourier Transform to the ATR brush data to understand the vibration level and to develop spectrograms for different primary coolant pump combinations. The combination of primary coolant pumps for normal and power axial locator mechanism of ATR are different and generates different signatures. These acoustic signatures were used to develop machine learning approaches to automatically classify different operating regimes. This lay the foundation for predictive analytic framework that can be leverage by ATR to optimize their operation and maintenance. The path forward involves continued engagement with ATR and expanded implementation of AMI and predictive framework at ATR and other facilities within INL and at other experimental reactors.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2017

New Polarized Small Angle Neutron Scattering capability at the High Flux Isotope Reactor

Polarized Small Angle Neutron Scattering (SANS) is a powerful tool for studying mesoscale magnetic structures. In a recent development at the Oak Ridge National Laboratory (ORNL), a polarized neutron beam has been implemented for the CG-2 (GP-SANS) beamline at the High Flux Isotope Reactor (HFIR). Three major components were developed to provide the polarized neutron capability: a transmission supermirror neutron polarizer, an adiabatic fast passage neutron spin flipper and a polarized 3 He filter as neutron spin analyzer. Finally, the new polarized beam SANS capability was used to investigate several magnetic samples having mesoscale structures.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Development of Critical Experiments to Benchmark Moderator Temperature Reactivity Worth

The simulation of nuclear reactors requires being able to accurately model several different interrelated physical processes including neutronics, heat production, fluid/thermal physics, structural mechanics, fuel behavior, chemistry, and balance-of-plant. In order to design and use new types of nuclear reactors, modern codes have been developed which couple together the behavior of these different physical models to accurately consider the feedback effects between different physical effects. The SHARP toolset, part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) project, is an example of an effort to combine models of neutronics, thermal-hydraulics, and structural mechanics in a coupled simulation to model any type of nuclear reactor as accurately as possible. The validation of multi-physics coupling techniques requires new experimental benchmark experiments specifically designed for that purpose. As a preliminary step towards design of these experiments, a series of measurements have been performed to demonstrate the temperature-dependent neutronic behavior of a well-characterized reactor assembly for comparison with the available codes. The facility adopted for these experiments is Walthousen Reactor Critical Facility (RCF) at Rensselaer Polytechnic Institute (RPI). The RCF is unique in several aspects and provides several advantages to this type of experiment. Built in 1954 by the American Locomotive Company (ALCO), the RCF has been used to design small compact reactors. RPI acquired the facility in 1963, and the highly-enriched uranium fuel was later swapped for low-enriched fuel pins that were excess from the SPERT facility experiments. Nowadays, The RCF is regarded as a teaching and research facility, permitting the training of licensed Senior Reactor Operators, and offering a critical experiments laboratory course to students. The reactor core standard configuration consists of 332 or 333 UO{sub 2} fuel pins, containing a total of 35.2 grams of U- 235 each (4.81 % enriched). The pins are arranged in a regular lattice with a pitch of 1.6256 cm. The number and configuration of these pins are flexible, and the reactor's overall thermal power is limited to no more than 15 W. As the low thermal output of the reactor does not induce any measurable temperature changes, the effect of temperature in the reactor is observed by applying two 18- kW electric heaters to the water moderator, with mechanical agitators to maintain uniformity in moderator temperature. Before beginning experiments, each fuel pin inside the core was surveyed for mechanical defects (bending or warping) that may contribute to uncertainty in core behavior. Every fuel pin has been individually removed from the core and checked for any irregularities on its surface (caused by shocks or usage). About 12 % of the 333 pins were found to have a small degree of warping and were replaced with excess pins available in the facility. In doing this, we made sure all the pins are identical, thereby increasing the accuracy of future models. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2020

Nanoparticle surfactants and structured liquids

Materials are usually classified as solids or liquids, based on their structural stability, dynamic response, and rheological properties. Structured liquid, a new state of matter, has attracted much attention in recent years. Different with either solid or liquid, structured liquid combines the desirable characteristics of fluids with the structural stability of a solid, showing a myriad of potential applications in encapsulation, biphasic reactors, and programmable liquid constructs. Here, a brief review is given, by introducing a new strategy to structure liquids based on the formation, assembly, and jamming of nanoparticle surfactants (NPSs) at liquid-liquid interfaces. Furthermore, the interfacial packing of the NPSs can be effectively manipulated using external triggers, endowing the structured liquids with adaptiveness and responsiveness to changes in their external environment.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Coupled Multiphysics Simulations of Heat Pipe Microreactors Using DireWolf

DireWolf is a multiphysics software driver application designed to simulate heat pipe–cooled nuclear microreactors. Developed under the U.S. Department of Energy, Office of Nuclear Energy Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, the DireWolf software application’s objective is to provide the nuclear community with a design and safety analysis simulation capability. Based upon the NEAMS program Multiphysics Object-Oriented Simulation Environment (MOOSE) computational framework, DireWolf tightly couples nuclear microreactor physics, reactor physics, radiation transport, nuclear fuel performance, heat pipe thermal hydraulics, power generation, and structural mechanics to resolve the interdependent nonlinearities. DireWolf is capable of simulating both steady and transient normal reactor operation and several postulated failure scenarios. We will present the fundamental physics of heat pipe–cooled nuclear microreactors and the MOOSE-based software employed in DireWolf. Both steady and transient results for coupled reactor physics, radiation transport, and nuclear fuel performance are demonstrated.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2020

Radiation Effects in Graphite

Graphite has been a core structural material and neutron moderator since the first man-made chain reaction experiment in Chicago. This article will discuss the requirements of what makes graphite a good solid moderator. The manufacture and properties of some currently available near-isotropic and isotropic grades are described. The major features of a graphite moderated reactors are briefly outlined. Displacement damage and the induced structural and dimensional changes in graphite are described. Recent characterization work on nano-carbons and oriented pyrolytic graphites that have shed new light on graphite defect structures are reviewed, and the effect of irradiation temperature on the defect structures is highlighted. Changes in the physical properties of nuclear graphite caused by neutron irradiation are reported. Finally, the importance of irradiation induced creep is presented, along with current models and their deficiencies.

Campbell, Anne↗
DOE OSTI2013

Evaluation of Ultrasonic Techniques on Concrete Structures

Materials issues are a key concern for the existing nuclear reactor fleet as material degradation can increase maintenance, downtime, and risk. Extending reactor life to 60 years and beyond will likely increase the reactor’s susceptibility to, and the severity of known forms of degradation. Additionally, new mechanisms of materials degradation are also possible. The purpose of the U.S. Department of Energy Office of Nuclear Energy’s Light Water Reactor Sustainability (LWRS) program is to develop technologies and other solutions that can improve the reliability, sustain the safety, and extend the operating lifetimes of nuclear power plants (NPPs) beyond 60 years.

Concrete↗
DOE OSTI2014

Evaluation of Maximum Radionuclide Groundwater Concentrations for Basement Fill Model. Zion Station Restoration Project

ZionSolutions is in the process of decommissioning the Zion Nuclear Power Plant in order to establish a new water treatment plant. There is some residual radioactive particles from the plant which need to be brought down to levels so an individual who receives water from the new treatment plant does not receive a radioactive dose in excess of 25 mrem/y⁻¹. The objectives of this report are: (a) To present a simplified conceptual model for release from the buildings with residual subsurface structures that can be used to provide an upper bound on contaminant concentrations in the fill material; (b) Provide maximum water concentrations and the corresponding amount of mass sorbed to the solid fill material that could occur in each building for use in dose assessment calculations; (c) Estimate the maximum concentration in a well located outside of the fill material; and (d) Perform a sensitivity analysis of key parameters.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

First-principles study of mechanical properties of zirconium alloys and hydrides

Zirconium alloys have been extensively used as fuel cladding materials in nuclear light water reactors (LWRs) due to their favorable mechanical properties, corrosion resistance, low thermal neutron capture cross section and criticality. Because the main functions of these structural materials are to maintain the integrity of UO{sub 2} fuel rods and prevent the release of fission products into the biosphere, a detailed knowledge of their structural stability is of critical importance to ensure the safe operation of nuclear reactors, and the safety of storage, transportation or disposition of used nuclear fuel assemblies. While the Zr-H phase diagram has been known since the 1950's and has remained largely unchanged, the structures, formation mechanisms, and stability of Zr-hydride phases in pure α-Zr or Zr alloys matrices have been subjects of much debate over the last few decades. The formation of hydride phases in the Zr matrix has been linked in previous studies to the degradation of mechanical properties of Zr/Zr-alloys materials. Therefore, an accurate knowledge of the interplay between the structures, stability and mechanical properties of Zr/Zr-alloys and Zr hydrides is of paramount significance to ensure materials reliability during their in- service lifetime. Despite few first-principles studies have investigated the mechanical stability of Zr hydrides polymorphs proposed so far, no ab initio studies have been carried out, to the best of our knowledge, on the mechanical properties of modern nuclear-grade zirconium alloys such as Zircaloy-4 (Zry-4; 1.2-1.7% Sn), Zirconium low oxidation alloy (ZIRLO; 0.7-1.0% Sn and ∼1.0% Nb), or M5 alloy (0.8-1.2% Nb). Therefore, it is important to carry out a series of first-principles calculations systematically to investigate the structure-property relationship of zirconium hydrides and zirconium alloys, that can help explain differences in elastic properties between high-purity zirconium and nuclear-grade zirconium alloys. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Lower Length Scale Characterization and Validation of Formation and Stability of Helium Bubbles in Nano-structured Ferritic Alloys under Irradiation

In order to extend the operating license of current light water reactors (LWRs) in the United States and other countries to as many as 80 years or longer, it is demanding to identify potential materials for many of the internal structural components and fasteners. We proposed that 14YWT iron alloy can be adopted in such applications with its excellent material properties, such as high-temperature strength, low creep rate, and high irradiation resistance. Application with 14YWT would improve the void/helium swelling characteristics of the LWR fuels, extend the burn-up limits with the tolerant temperature up to 800oC and reduce the hydrogen production. One key feature of 14YWT material property enhancement is the ultrafine high density of 2-4nm Y-Ti-O enriched nanoclusters (NCs) within the 14YWT iron matrix. The NCs can effectively pin the ultra-fine grain boundaries and dislocations, which significantly enhance mechanical properties of the alloy. Moreover, these nanoclusters remain stable with no coarsening after a large dose of ion irradiation. After ion irradiation, the helium bubbles are observed extremely uniform in size (1nm) and quite homogeneously distributed within the 14YWT matrix, which indicates that the microstructure of 14YWT remains remarkably tolerance to radiation damage. However, there is a lack of understanding of 14YWT both theoretically and experimentally in order to understand the mechanism behind the material property enhancement and to further develop and design a new generation of advanced structural material for current LWR applications and future fusion applications.

36 MATERIALS SCIENCE↗
DOE OSTI2019

AGR-5/6/7 Experiment Monitoring and Simulation Progress

Advanced Gas Reactor (AGR)--5/6/7 is the last of a series of AGR experiments conducted in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) in support of development and qualification of tri-structural isotropic (TRISO) low-enriched fuel for use in high temperature gas-cooled reactors. The test train contains five separate capsules that are independently controlled and monitored. Each capsule contains multiple 12.51 mm long compacts filled with low-enriched uranium carbide/oxide (UCO) TRISO fuel particles. The objectives of the AGR-5/6/7 experiment are to: 1. Irradiate reference-design fuel particles to support fuel qualification. 2. Establish operating margins for the fuel beyond normal operating conditions. 3. Provide irradiated fuel performance data and irradiated fuel samples for post-irradiation examination (PIE) and safety testing.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗