Results for “Technology Commercialization” — Page 48

NASA NTRSDate not supplied

Parametric Mixer Design Methods for Acoustic Explorations of Internally Mixed Nozzles

As part of a jet noise reduction effort under the Commercial Supersonics Technology project, a process for the design and optimization of a parametric dual-stream lobe mixer is presented. The lobe mixer is fully defined from five independent parameters, including mixer length, lobe count, lobe penetration, lobe bias, and trailing edge slope. The mixers are inserted into an academic, constant-area nozzle with an external plug. The full geometry is meshed in Pointwise v18.4, and the RANS equations are solved in FUN3D v13.6. The results of a DoE study, involving ~80 different mixer designs, are presented, along with an associated parametric model for various performance response quantities. With a design space fully explored, observations and recommendations are given, and future work is discussed to further improve the design.

Dual-stream Mixer↗

NASA NTRSDate not supplied

Artemis III EVA Mission Capability for de Gerlache-Shackleton Ridge

NASA has committed to sending humans to the Moon no earlier than 2025. The Artemis III mission will include scientific, technology demonstrations, commercial, inspirational, and explorational objectives. Achieving these goals will depend upon balancing priorities and mission constraints. A landing location needs to meet terrain conditions suitable for the lander with acceptable thermal and lighting conditions. This location must also allow access to geological areas of interest within traverse range and capability of walking astronauts. A representative EVA timeline is then developed for an example location on the de Gerlache-Shackleton ridge and used to examine the location’s acceptability as a candidate site for Artemis III. Similar studies are being conducted to NASA’s Science Mission Directorate and Flight Operations.

EVA↗

NASA NTRS2022

NASA Analysis of Alternatives Study for Icing Research

In 2020, NASA’s Aeronautics Research Mission Directorate commissioned a study of the icing research area to provide a broad and comprehensive assessment of priority needs for NASA and enduring needs for the aviation community. Priority needs were those that supported four key focus areas for NASA Aeronautics—Transonic Truss-Braced Wing, Electrified Aircraft Propulsion, Small-Core Turbine Engine, and High-Rate Composite Manufacturing—as well as other priority areas, such as Advanced Air Mobility, Certification by Analysis, and Commercial Supersonic Technology. Enduring needs were the additional long-term capabilities and expertise identified by the aviation community as being critical for NASA to provide. This study is called an Analysis of Alternatives (AoA) because a large number of icing research needs were identified and analyzed to determine the highest priorities for NASA key focus areas and those that will endure into the future. This report offers a detailed description and results of the AoA study for icing research.

Aircraft Icing, Aircraft Icing, Rotorcraft Icing, ↗

NASA NTRSDate not supplied

Wall-Modeled Large-Eddy Simulations of Jet Noise in Flight Conditions

A campaign of wall-modeled large-eddy simulations (WMLES) using structured curvilinear overlapping grids has been performed with the Launch Ascent and Vehicle Aerodynamics (LAVA) computational fluid dynamics (CFD) software to predict jet noise for single-stream axisymmetric round jets. The simulations address the new Prediction Uncertainty Reduction (PUR) technical challenge within the context of NASA’s Commercial Supersonic Technology (CST) project. The focus of this effort is to generate a simulation database for single-stream axisymmetric round nozzles at several operating points both for static (no ambient co-flow), and in-flight (M ͚ =0.3 co-flow) conditions. The operating conditions range in jet exit Mach number from 0.38 to 1.1 with nozzle temperature ratios (NTR) from 0.84 to 2.7. The effect of the flight-stream on far-field noise sound spectra is assessed. Comparison of LES predictions to microphone array measurements demonstrate good agreement within the resolved frequency range. A dip in the predicted low frequency noise spectra for observers between 120° and 145° is observed. This dip is smaller for lower Mach numbers and seems to be correlated to the Mach wave radiation angle. The Mach 1.1 jet shows broadband-shock associated noise. While the onset of BBSN appears to be captured correctly in WMLES, some differences in its magnitude and the prominent frequency at which it occurs persist between the experiment and the simulations. The effect of the outer nozzle boundary layer state created by the co-flow is assessed and shows to be important for accurate comparisons with experiments. A change of 2.5dB between a slip-wall condition and a artificially thickened turbulent boundary layer was observed. In addition, simulations were performed with an alternative nozzle geometry that includes a internal plug and has twice the nozzle exit diameter. These two configurations resulted in very comparable spectra which is consistent with experimental observations. A generally stronger deviation from experimental results is observed for in-flight cases compared to static conditions. The applicability and correct usage of acoustic analogies used for far-field propagation with strong turbulent co-flows needs to be investigated more systematically using canonical problems to improve comparisons between experiments and WMLES. This is especially true for coherent noise sources seen in BBSN.

CST↗

NASA NTRSDate not supplied

NASA's Quesst Mission Status

Construction of NASA’s X-59 low-boom aircraft is nearing completion with its first flight scheduled within the next several months. The X-59 will be the low-boom noise source for a series of community noise surveys across the USA. The goal of NASA’s Quesst Mission is to collect and correlate noise and perceptual response data to low-loudness sonic booms so that the current prohibition on commercial supersonic aircraft flight overland can be reconsidered. This presentation describes the current state and future plans for the Quesst Mission and Commercial Supersonic Technology. Employment and internship opportunities for students and graduates are also outlined.

X-59↗

NASA NTRSDate not supplied

Having a Come-Apart: Lessons Learned from Additively Manufactured Hardware Failures

NASA has been engaged with additively manufactured (AM) process and component development since the 2000’s. AM offers various technical advantages, such as enhanced hardware design complexity, part consolidation, and processing of novel alloys in addition to programmatic advantages for reduction in processing time and cost. The focus of much of the AM development at NASA has been to mature the various processes, characterize material properties, develop standards, produce demonstrator parts, and integrate AM hardware in liquid rocket engines. These aspects have been demonstrated through process and design iterations using a methodical characterization, test-fail-fix cycles, as well as application and dissemination of lessons learned. In addition to these fundamental demonstrations of the AM process and hardware development, alloys that provide performance advantages in the high temperature and high-pressure environments have been matured for use in rocket engines. These environments are challenging for any alloy and any design, and the AM process is required to fully meet the intended design requirements. The importance of proper AM process was made evident in the failure of a Laser Powder Bed Fusion (L-PBF) copper-alloy combustion chamber during a hot-fire test due to a degraded material quality resulted from an AM process issue. The hot-fire test aimed to demonstrate high duty cycle under a risk-tolerant development project, where consequences of component failure would be minimal. However, the unintentional component failure emphasized the necessity of robust material characterization and rigorous process control procedures for the safe use of AM components in critical applications. In part, such concerns motivate the AM certification approach that NASA has recently adopted in NASA-STD-6030 “Additive Manufacturing Requirements for Spaceflight Systems”. This presentation provides an overview of the previously mentioned failure, a discussion on the evaluation of the failed chamber and supplemental chambers produced at the same time, a representative material samples that included intentional build witness lines, and a summary of the key results and recommendations from the evaluations. NASA continues to approach AM processes and designs with a level of risk and acceptance of failures that is appropriate for the project objectives, with the overall goal of safe implementation of AM technology and transferring AM technology into commercial space applications. The objective of this presentation is to provide awareness to the community working critical and non-critical AM components and the lessons learned on proper implementation of AM.

Additive Manufacturing↗

NASA NTRSDate not supplied

Split-Step Simulations of Sonic Boom Propagation Beyond the Lateral Cutoff in a Turbulent Atmosphere

Recent flight tests during the Quiet Supersonic Flights 2018 (QSF18) study reported sonic booms heard outside of the primary carpet region. In the absence of turbulence, the lateral cutoff region separates the primary sonic boom carpet from the shadow zone, where the sonic boom signal experiences significant attenuation. However, when turbulence is present in the atmospheric boundary layer (ABL), additional scattering of the sonic boom to the shadow zone region occurs. A method is presented for simulating sonic boom propagation in a turbulent atmospheric boundary layer beyond the lateral cutoff region into the shadow zone. A split-step method is used to integrate a partially one-way equation for the acoustic pressure. Inhomogeneous turbulence, representative of the ABL, is generated in the computational domain with a Fourier synthesis approach. Distributions of several loudness metrics in the shadow zone region for a sonic boom N-wave and a shaped boom are examined. Increasing both turbulence root-mean-square velocity and integral length scale are found to increase the average loudness of booms in the shadow zone. (This research is supported by the Commercial Supersonic Technology Project of the National Aeronautics and Space Administration under Grant No. 80NSSC19K1685.)

sonic boom↗

NASA NTRSDate not supplied

Nonnormality of Sonic Boom Loudness Metrics in the Turbulent Atmospheric Boundary Layer at Large Lateral Distances from the Flight Path

Atmospheric boundary layer (ABL) turbulence causes variability of the sonic boom waveform at the ground. Recent numerical investigations of sonic boom propagation through kinematic velocity fluctuations indicate that loudness metric distributions are positively skewed relative to a normal distribution. This skewness depends on the propagation distance and turbulence intensity. Propagation simulations of N-waves and shaped booms through inhomogeneous ABL turbulence are presented. Meteorological conditions are varied to examine different daytime ABL conditions and their effect on sonic boom loudness distributions. Two outcomes are observed: 1) the loudness metric distributions become increasingly positively skewed as the propagation distance through the ABL increases, and 2) the distributions become increasingly positively skewed at the same lateral distance from the flight path as the convection level of the daytime ABL is increased. Thus, results indicate that ground level measurements of sonic boom loudness from flight tests performed at large lateral distances from the flight path may not be normally distributed, due to turbulence present in the ABL. (This research is supported by the Commercial Supersonic Technology Project of the National Aeronautics and Space Administration under Grant No. 80NSSC19K1685.)

sonic boom↗

NASA NTRSDate not supplied

Smart Habitat: Assessment of Commercial-Off-The-Shelf "Smart" Technologies For Applications in Long-Duration Exploration Mission Habitats

Explore the source record for details and available documents.

Patrick K. Pischulti↗

NASA NTRSDate not supplied

Tailoring Early Concept Maturity Levels for Small Satellite Missions

The Concept Maturity Level (CML) framework has gained widespread acceptance as a process to assess mission concept maturity, particularly for early mission concepts in the formulation phase. Popularized by the Jet Propulsion Laboratory almost 15 years ago to evaluate large NASA science mission concepts, the CML method offers wide-ranging programmatic and technical evaluation criteria to assess and measure the progress of mission concepts at all stages of maturity. It also provides a useful tool to facilitate stakeholder relationships through effective engagement, interaction, and communication. The CML approach is modeled largely after the widespread Technology Readiness Level (TRL) scale, a measure of how new technology progresses from early concept through to being operational at the mission flight system level. Tailoring the CML framework for small satellites allows for more relevant technical and programmatic evaluations for these missions. Given the diversity of small satellite mission objectives, cost constraints, complexity, and risk tolerance, this modified CML framework enables study teams and stakeholders to determine the appropriate CML fidelity to implement based upon the opportunity and strategic investment approach. A decision process flow method is proposed to guide teams through the logic of determining what CML fidelity to implement in evaluating small satellite mission concepts. The goal is to provide enhanced stakeholder engagement such that CML assessments are clearly articulated and understood early in the design study. This would allow for more appropriate application of CML methodology by study teams developing University led missions, technology demonstrations, commercial constellations, and more complex planetary science missions.

Concept Maturity Level↗

NASA NTRSDate not supplied

Metal Additive Manufacturing for Rocket Engines: Successes and Failures

NASA has been developing additive manufacturing (AM) for various technical and programmatic advantages for complex rocket engine and aerospace components. This maturation has focused on various AM processes, new alloys, characterizing material properties, developing standards, producing demonstrator parts, and integrating AM hardware in liquid rocket engines through test-fail-fix cycles, as well as application and dissemination of lessons learned of the AM lifecycle. The importance of proper AM processing was made evident in the failure of a Laser Powder Bed Fusion (L-PBF) copper-alloy combustion chamber during a hot-fire test due to a degraded material quality. The hot-fire test aimed to demonstrate high duty cycle under a risk-tolerant development project, where consequences of component failure would be minimal. However, the unintentional component failure emphasized the necessity of robust material characterization and rigorous process control procedures for the safe use of AM components in critical applications. This presentation provides an overview of the development failure, a discussion on the evaluation of the failed chamber and supplemental chambers produced at the same time, a representative material samples that included intentional build witness lines, and a summary of the key results and recommendations from the evaluations. NASA continues to approach AM processes and designs with a level of risk and acceptance of failures that is appropriate for the project objectives, with the overall goal of safe implementation of AM technology and transferring AM technology into commercial space applications. This presentation with provide critical awareness to the community lessons learned on proper implementation of AM.

L-PBF↗

NASA NTRSDate not supplied

Successes and Failures of Metal Additive Manufacturing for Rocket Engines

NASA has been developing additive manufacturing (AM) for various technical and programmatic advantages for complex rocket engine and aerospace components. This maturation has focused on various AM processes, new alloys, characterizing material properties, developing standards, producing demonstrator parts, and integrating AM hardware in liquid rocket engines through test-fail-fix cycles, as well as application and dissemination of lessons learned of the AM lifecycle. The importance of proper AM processing was made evident in the failure of a Laser Powder Bed Fusion (L-PBF) copper-alloy combustion chamber during a hot-fire test due to a degraded material quality. The hot-fire test aimed to demonstrate high duty cycle under a risk-tolerant development project, where consequences of component failure would be minimal. However, the unintentional component failure emphasized the necessity of robust material characterization and rigorous process control procedures for the safe use of AM components in critical applications. This presentation provides an overview of the development failure, a discussion on the evaluation of the failed chamber and supplemental chambers produced at the same time, a representative material samples that included intentional build witness lines, and a summary of the key results and recommendations from the evaluations. NASA continues to approach AM processes and designs with a level of risk and acceptance of failures that is appropriate for the project objectives, with the overall goal of safe implementation of AM technology and transferring AM technology into commercial space applications. This presentation with provide critical awareness to the community lessons learned on proper implementation of AM.

Additive Manufacturing↗

NASA NTRSDate not supplied

Methods for System-Level Multidisciplinary Uncertainty Analysis of Low-Boom Flight Vehicles

Current research supporting NASA’s Commercial Supersonic Technology project is focused on the efficient prediction of uncertainty in sonic boom loudness generated by low-boom aircraft concepts. This paper focuses on research incorporating aircraft trim and aerostructural analysis into a multidisciplinary system-level uncertainty analysis. This enables the modeling of a steady-state representation of a point in the uncertainty space, simulating the vehicle as it would be flown. This approach also enables multiple uncertain parameters defining the configuration of the vehicle to be reduced to three: Mach number, altitude, and aircraft weight. To demonstrate this methodology, a case study exploring a conceptual low-boom supersonic aircraft is performed. Two different approaches are used to model the interactions between nearfield pressure signature analysis and sonic boom propagation, and their performance is evaluated in terms of accuracy and computational expense. One method uses a set of local surrogate models to generate a large number of nearfield signatures and perform Monte Carlo analysis. This method is found to produce, at a lower expense, uncertainty metrics that are comparable to the second method, in which uncertainty metrics are computed based on loudness metric values obtained directly from simulated nearfield signatures.

UQ↗

NASA NTRSDate not supplied

Use of an Uninhabited Aircraft System (UAS) for Atmospheric Observations During an Acoustic Flight Test

A jet noise test was performed at Niagara Falls International Airport using a Calspan Learjet 25 by acoustics researchers at NASA Glenn Research Center in partnership with Calspan personnel and Uninhabited Aircraft Systems (UAS) pilots and sensor operators from NASA Langley Research Center. To account for atmospheric attenuation in the de-propagation of jet noise from a ground-based microphone array to the source for comparison with model data collected in a facility at NASA GRC, a vertical profile of atmospheric conditions was required. To that end, a sUAS was flown with a weather sensor package measuring atmospheric pressure, humidity, and temperature in a range of altitudes from ground level to 304.8 m (1,000 ft) above ground level (AGL). The sUAS flights were performed concurrently with and adjacent to the Learjet flight path. Data from these UAS flights are presented herein; additionally, comparisons with conventional balloon-borne instrumentation are made with a particular focus on the quality and capability of UAS-based observations for acoustic flight test applications. Furthermore, a ground-based light detection and ranging (LiDAR) system was deployed for collecting wind magnitude and direction for discrete altitudes up to 304.8 m (1,000 ft) AGL. Data from the LiDAR unit will be presented and discussed in the context of aircraft acoustic flight testing. This effort was supported by NASA’s Commercial Supersonic Technology project.

UAS↗

NASA NTRSDate not supplied

Method for System-Level Multidisciplinary Uncertainty Analysis of Low-Boom Flight Vehicles

Current research supporting NASA’s Commercial Supersonic Technology project is focused on the efficient prediction of uncertainty in sonic boom loudness generated by low-boom aircraft concepts. This paper focuses on research incorporating aircraft trim and aerostructural analysis into a multidisciplinary system-level uncertainty analysis. This enables the modeling of a steady-state representation of a point in the uncertainty space, simulating the vehicle as it would be flown. This approach also enables multiple uncertain parameters defining the configuration of the vehicle to be reduced to three: Mach number, altitude, and aircraft weight. To demonstrate this methodology, a case study exploring a conceptual low-boom supersonic aircraft is performed. Two different approaches are used to model the interactions between nearfield pressure signature analysis and sonic boom propagation, and their performance is evaluated in terms of accuracy and computational expense. One method uses a set of local surrogate models to generate a large number of nearfield signatures and perform Monte Carlo analysis. This method is found to produce, at a lower expense, uncertainty metrics that are comparable to the second method, in which uncertainty metrics are computed based on loudness metric values obtained directly from simulated nearfield signatures.

Supersonics↗

NASA NTRSDate not supplied

Results of the NASA Prediction Uncertainty Reduction Tech Challenge

In January 2021 the Advanced Air Vehicles Program approved a new Tech Challenge (TC) to be run out of the Commercial Supersonic Technology (CST) Project. The objective of the TC was to bring uncertainties in the empirical noise modeling for civilian supersonic aircraft into the same range as that of conventional aircraft. The TC goal statement was to “Produce data and demonstrate tools that reduce the uncertainty in predicting Landing & Takeoff Noise levels of supersonic-relevant designs by 5 EPNdB and are ready for use in studies to inform FAA rule-making.” To make the required improvements in noise prediction methods for supersonic aircraft, NASA decided to validate and use high-fidelity numerical simulations to acquire the needed noise data on supersonic propulsion configurations. High-fidelity component designs were developed, such as a two-stage propulsor behind a supersonic inlet designed by General Electric Aviation and variable area exhaust systems using input from recent contracts with GE and Rolls Royce. A noise database was generated as a function of geometric and flow parameters, providing corrections to the empirical noise models and added new input variables to describe the complexities created by the supersonic-specific design features. Statistically, the new models were able to predict the acoustic impact of supersonic-specific features, the reduction in uncertainty being reduced from the baseline 7.8 EPNdB at the beginning of the TC to 2.0 EPNdB at the end.

noise prediction↗

NASA NTRS2026

Experimental Study of Aeropropulsive Interactions for Electric Ducted Fans on a Wing

The Adaptable Distributed Electric Propulsion Testbed (ADEPT)Wing was tested in the NASA Langley 12-Foot Low-Speed Tunnel to investigate electric propulsion technologies for commercial transport aircraft. The purpose of the test was to study the aeropropulsive effects across angle of attack and fan speed variations for several propulsor placements and array sizes, and to investigate how distributed electric propulsion (DEP) can be leveraged for augmented lift and vehicle control. Six electric ducted fan (EDF) array placements were tested by positioning the fans along the leading and trailing edges on the top and bottom surfaces, as well as centered on the chord line in front of and behind the wing. Each fan placement configuration was tested with an array of one, three, and five EDFs to characterize an aeropropulsive extrapolation effect, and the bare wing was tested separately to provide baseline aerodynamic measurements. The results compare the longitudinal forces and moments for each configuration by analyzing the combined aeropropulsive interaction effects, and offer valuable insight into considerations for fan placement along a wing to enable the benefits of DEP integration.

Rose Weinstein↗

DOE OSTI2014

Biological Production of a Hydrocarbon Fuel Intermediate Polyhydroxybutyrate (PHB) from a Process Relevant Lignocellulosic Derived Sugar (Poster)

PHAs are synthesized by many microorganisms to serve as intracellular carbon storage molecules. In some bacterial strains, PHB can account for up to 80% of cell mass. In addition to its application in the packaging sector, PHB also has great potential as an intermediate in the production of hydrocarbon fuels. PHB can be thermally depolymerized and decarboxylated to propene which can be upgraded to hydrocarbon fuels via commercial oligomerization technologies. Cupriavidus necator is the microorganism that has been most extensively studied and used for PHB production on an industrial scale; However the substrates used for producing PHB are mainly fructose, glucose, sucrose, fatty acids, glycerol, etc., which are expensive. In this study, we demonstrate production of PHB from a process relevant lignocellulosic derived sugar stream, i.e., saccharified slurry from pretreated corn stover. The strain was first investigated in shake flasks for its ability to utilize glucose, xylose and acetate. In addition, the strain was also grown on pretreated lignocellulose hydrolyzate slurry and evaluated in terms of cell growth, sugar utilization, PHB accumulation, etc. The mechanism of inhibition in the toxic hydrolysate generated by the pretreatment and saccharification process of biomass, was also studied.

09 BIOMASS FUELS↗