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All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Large-scale continuous carbon/glass fiber additive-compression molded composites

Additive Manufacturing (AM) or 3-D printing has advanced from small-scale desktop printers to large-scale printers. Most of the present large-scale printers utilize feedstock materials in the form of pellets to create composite structures. To create structurally robust composite parts, reinforcements in the form of short fibers (carbon or glass) are often used to impart mechanical properties to the printed parts. However, poor mechanical properties in Z-direction and high porosity of pellets-based printed composites compared to composite manufactured using traditional methods are serious concerns. The authors report a combined approach in the present work, where fiber reinforced composites are printed with a high-throughput continuous fiber deposition method followed by a secondary compression molding process. A specially designed end-effector mounted on a robotic arm is used to print composite preforms. Continuous comingled fibers (Thermofiber 12K CF-PA12, Thermofiber 12K S2-PA12, and Hybrid Thermofiber 12K CF-PA12+PEEK PA6) embedded in the thermoplastic nylon matrix are printed to create composite preform plaques. The printed preforms were further compression molded (CM) using a hydraulic hot-press to create highly consolidated composite parts. The mechanical properties of the continuous fiber composites produced by this combined approach are improved significantly due to the highly aligned continuous fibers and reduced porosity. Flexural strength, flexural modulus, and tensile modulus of AM-CM Thermofiber 12K CF-PA12 UD sample were 615.37 MPa, 75.65 GPa, and 122.23 GPa, respectively.

Kumar, Vipin↗
DOE OSTI2024

7 Innovations in high-rate composite manufacturing: integrating additive manufacturing with compression molding process

Advanced composites play a pivotal role in modern engineering, offering exceptional strength-to-weight ratios and tailored properties, essential for various industries. High-rate composite manufacturing techniques have rapid production capabilities, which are essential for meeting the demands of industries requiring cost-saving, efficiency, and quick turnaround times. This chapter explores the Additive Manufacturing- Compression Molding (AM-CM) system developed by Oak Ridge National Laboratory (ORNL) for advanced composites manufacturing. The AM-CM system integrates additive manufacturing with compression molding, facilitating the production of polymer composite parts with superior mechanical properties and meticulously controlled microstructures. This innovative system not only ensures precise material deposition but also operates as a fast composite manufacturing process, enhancing productivity and performance, which are needed attributes across industrial applications. Through comprehensive mechanical testing and microstructural analysis, AM-CM promotes remarkable fiber alignment and reduced porosity in composite parts compared to alternative thermoplastic high-rate composite manufacturing methods. Furthermore, AM-CM enables overmolding reinforcement using continuous carbon fiber and supports selective reinforcement through customizable toolpaths. It also facilitates the production of hybrid materials to achieve tailored mechanical properties. Future advancements in AM-CM technology aim to enhance process efficiency, broaden material versatility, and improve part performance. This involves exploring novel materials, advancing process monitoring, implementing automation technologies, and integrating artificial intelligence (AI) and machine learning (ML) for predictive modeling and real-time optimization in composite manufacturing. These developments will establish the AM-CM system as a transformative technology in composite manufacturing, driving innovation across industries.

Hassen, Ahmed [ORNL] (ORCID:0000000328521222)↗
DOE OSTI2025

Sizing of discontinuous natural fibers: Effect of sizing approach and sizing concentration on composite properties

Natural fiber reinforced composites (NFRCs) are gaining attention in automotive applications as an alternative to glass fiber composites due to their lightweight and renewable sourcing. However, the inherent hydrophilicity of natural fibers leads to poor compatibility with hydrophobic polymers which adversely affects the mechanical properties of the composites and can limit their application to non-structural parts. Sizing is a common approach used for synthetic fibers to improve the interface between fiber and matrix. However, there is limited study on the sizing of natural fibers, and hence the focus of this work. Here, in this study, two different approaches to sizing discontinuous coir fibers were investigated, namely; (1) ex-situ sizing and (2) in-situ sizing. A commercial polypropylene (PP) based sizing agent was used and the effects of varying sizing solution concentrations (1.5, 2.5, and 3.5 wt%) on the properties of the composites was studied. Results showed that composites prepared via the in-situ sizing process had better fiber–matrix adhesion and improved tensile properties compared to ex-situ sized composites. On studying the effect of different sizing concentrations on composite properties, we found that the tensile strength of the composites increased (by ∼ 42 %) up to 2.5 wt% sizing concentration (in solution) and then decreased. However, the impact strength decreased significantly on increasing the sizing content beyond 1.5 wt% (by ∼ 40 %). Additionally, the study was further extended to investigate the effect of sizing on different NFRCs (coir, banana, and cottonized hemp fiber) where effectiveness of sizing was found to be influenced by the fiber surface morphology.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Enhancing functionalities in carbon fiber composites by titanium dioxide nanoparticles

Carbon fiber composite's high specific strength makes it incredibly useful for structural applications. However, their low strain-to-failure can be problematic in structural applications that can potentially see high strain conditions or high fatigue cycles resulting in sudden, catastrophic failure. This is further complicated by damage manifesting within the composite thus not showing damage indicators on the surface. Therefore, monitoring the structural integrity and strain history of the composite in application by itself—while maintaining positive composite performance—is vital to ensure safe operation. In this study, a homogeneous dispersion of TiO 2 nanoparticles on carbon fiber is demonstrated to generate a piezoresistive carbon fiber polymer matrix composite with enhanced self-sensing capabilities. The nanoparticle-embedded composites also exhibited superior strength and damping potential compared to the nanoparticle-free composites. The apparent interlaminar shear strength increased by up to 15% and the damping loss factor increased by an average of 150% while the piezoresistive sensitivity increased by up to 180% with the addition of a small weight fraction of nanoparticles to the fiber surface. These results demonstrate an approach to simultaneously improve the sensing capabilities, damping behavior and mechanical strength of carbon fiber composites by simply adding nanoparticles in the fiber sizing using a commercially scalable deposition method.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Vertical z-axis discontinuous carbon fibers for improved lightning strike performance of continuous fiber-reinforced polymer composites

Effective lightning strike protection for critical aerospace and wind applications requires high electrical conductivity to dissipate current efficiently. However, polymer matrix composites face a challenge due to their inherently insulating nature. While conventional carbon fiber-reinforced composites (CFRP) exhibit electrical conductivity in the planar direction, achieving through-thickness conductivity remains an ongoing challenge. In this work, we have undertaken the fabrication of CFRP interleaved with vertically oriented carbon fibers (Z-fiber) to impart higher electrical conductivity along the thickness direction. Two Z-fiber composite variations are prepared: Z-1 with a single layer of Z-fiber and Z-5 with five interleaved layers and compared with no Z-fiber layer (Z-0) composite. The composite panels were subjected to lab-scale lightning strike tests with a current magnitude of 100 kA. To emulate real-world service conditions, an aerospace-grade paint coating was applied to the composite laminates. Comparative analysis shows Z-1 reduces damage diameter to ∼22 mm compared to Z-0 (∼26 mm), while Z-5 exhibits the least damage (∼16.7 mm), confirmed by optical microscopy. Z-5 demonstrates nine times higher through-thickness electrical conductivity than Z-0, reducing electrical anisotropy substantially. Thermal-electric finite element damage modeling predicts surface damage within 6% of experimental values for both Z-0 and Z-5 composites. Flexural tests post-lightning reveal Z-5 retains 66% flexural strength and 86% modulus, significantly better than Z-0, which retains less than 40% for both properties. This study highlights the efficacy of Z-fiber composites in lightning strike protection, offering improved through-thickness conductivity and mechanical property retention.

36 MATERIALS SCIENCE↗
NASA NTRS2021

Porosity Detection and Localization During Composite Cure Inside an Autoclave Using Ultrasonic Inspection

Composite materials offer unique benefits in aerospace applications such as increased strength-to-weight ratio and improved fatigue properties. They are increasingly being used in major commercial aircraft programs. However, current processing methods can lead to defects in composite parts, which must be detected using post-manufacturing inspection methods. Porosity (i.e., pores, voids) is a critical defect from the cure process that is detrimental to performance of the composite part. It is therefore necessary to understand and eliminate the formation of porosity defects. At NASA Langley Research Center, an in-situ cure monitoring system was developed to detect porosity defects as they form in real-time inside an autoclave. A capability to directly detect and localize porosity within a composite during cure did not exist before. This study is focused on an elevated-temperature ultrasonic inspection system to detect porosity defects in composites during autoclave cure. The ultrasonic inspection system operated inside an autoclave within an enclosure cooled by intermittent liquid nitrogen (LN_2) injections. A high-temperature, 2.25 MHz, transducer transmitted ultrasonic waves through the tool plate and into the composite part and measured the amplitude and time of flight of the reflected waves with a 1 mm × 1 mm step size/areal resolution. Porosity was observed via the ultrasonic reflections, which experienced increased attenuation in regions of high porosity. Distinct regions of increased porosity were present due to uneven pressure across the panel, which was driven by an intentional misfit between the flat caul plate and the tapered composite panel with ply drops. The results were validated by post-cure ultrasonic inspection and micrographs. The in-situ inspection system was able to successfully provide porosity detection and localization in the tapered ply-drop panel. The successful results indicate the promise of this system for future implementation in the manufacturing of composite structures for aerospace applications.

Composites↗
DOE OSTI2025

Formation of Composite SiC/SiC Joints by Embedded Wire Chemical Vapor Deposition

The joining of ceramic monoliths or composites to date has primarily been limited to the formation of brittle monolithic joints using heterogeneous (dissimilar) materials, similar to brazing in metals. The development of a damage-tolerant joint layer by SiC fiber reinforcements is demonstrated here. Tube workpieces made of SiC fiber-SiC matrix composite are joined using a nonwoven SiC fiber mat densified by embedded wire chemical vapor deposition (EWCVD), creating a fiber-reinforced weld-like joint by homogeneous joining. EWCVD uses a localized heating method to target deposition and growth to the joint region specifically, while minimizing thermal damage to the surrounding composite tube material. X-ray computed tomography (XCT) is used to nondestructively characterize as-made joints for relative density, adhesion, and composition. In situ XCT analysis during mechanical testing revealed crack deflections in the bonding layer, which indicates a toughening mechanism typical of ceramic matrix composite phase. Gas permeation testing of these proof-of-concept composite joints identified relatively high leak rates in comparison to fully coated SiC/SiC composite tube workpieces. In conclusion, the novelty of the composite joining method and current technology challenges, including gas permeability, are discussed in comparison with traditional ceramic joints and materials.

SiC↗
DOE OSTI2016

Cold Sintering Process of Composites: Bridging the Processing Temperature Gap of Ceramic and Polymer Materials

Co-sintering ceramic and thermoplastic polymer composites in a single step with very high volume fractions of ceramics seems unlikely, given the vast differences in the typical sintering temperatures of ceramics versus polymers. These processing limitations are overcome with the introduction of a new sintering approach, namely “cold sintering process” (CSP). CSP utilizes a transient low temperature solvent, such as water or water with dissolved solutes in stoichiometric ratios consistent with the ceramic composition, to control the dissolution and precipitation of ceramics and effect densification between room temperature and ≈200 °C. Under these conditions, thermoplastic polymers and ceramic materials can be jointly formed into dense composites. Three diphasic composite examples are demonstrated to show the overall diversity of composite material design between organic and inorganic oxides, including the microwave dielectric Li 2 MoO 4 –(-C 2 F 4 -) n , electrolyte Li 1.5 Al 0.5 Ge 1.5 (PO 4 ) 3 –(-CH 2 CF 2 -) x [-CF2CF(CF3)-] y, and semiconductor V 2 O 5 –poly(3,4-ethylenedioxythiophene) polystyrene sulfonate composites. Cold sintering is more general and shall have a major impact on the processing of composite materials for many different applications, mechanical, thermal, and electronic, to mention a few possibilities. CSP concepts open up new composite material design and device integration schemes, impacting a wide variety of applications.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Surface modification of bamboo fiber with sodium hydroxide and graphene oxide in epoxy composites

Bamboo fibers (BFs) have high mechanical properties and are candidate reinforcement for epoxy matrix composites. However, to improve performance, good fiber-matrix interaction is required. In this work, unidirectional long BF reinforced epoxy composites at fiber volume content of 22%, 40%, and 50% were made by compression molding. The 40 v% untreated BF reinforced composites exhibited 107% and 439% increase for flexural strength and modulus, respectively, compared to neat epoxy. Sodium hydroxide (NaOH) treatment was used to modify the surface of the BFs, and then the NaOH modified BFs were coated with graphene oxide (GO). The 40 v% NaOH modified BF composites showed an improvement from 259.9 to 327.5 MPa for flexural strength and from 16.7 to 21.5 GPa for flexural modulus, compared to 40 v% untreated BF composites. Slight improvement in properties up to 334.6 MPa for flexural strength and up to 23.8 GPa for flexural modulus was achieved for composites made of 40 v% NaOH/GO modified BF. Surface modification of BF after the NaOH and NaOH/GO treatment was confirmed by X-ray photoelectron spectroscopy and by scanning electron microscopy, which showed differences on the fiber surface morphology and on the composite fracture surface. This BF surface modification approach with GO has potential to impart other properties beyond mechanical to produce multifunctional composite and lead to the use of sustainable plant fibers as alternatives to synthetic fibers.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Synthesis, Luminescence and Thermal Properties of PVA–ZnO–Al{sub 2}O{sub 3} Composite Films: Towards Fabrication of Sunlight-Induced Catalyst for Organic Dye Removal

Poly(vinyl alcohol) (PVA)–ZnO–Al{sub 2}O{sub 3} composite films have been prepared by the addition of different compositions of ZnO and Al{sub 2}O{sub 3} through solvent casting method. Fourier transform infrared spectroscopy (FTIR), ultraviolet–visible spectroscopy (UV–Vis) and photoluminescence spectroscopy (PL) spectra revealed the successful incorporation of ZnO and Al{sub 2}O{sub 3} onto PVA and interactions among ZnO, Al{sub 2}O{sub 3} and PVA molecules. PL data indeed showed the enhanced luminescence property of composite films compared with the PVA. Thermogravimetric analysis (TGA) data showed that thermal stability of PVA–ZnO–Al{sub 2}O{sub 3} composite films could be greatly improved by the incorporation of ZnO and Al{sub 2}O{sub 3} into the system. The glass transition temperature (T{sub g}) were increased for the composite samples using ZnO and Al{sub 2}O{sub 3}. Differential scanning calorimetry (DSC) measurements revealed that the melting temperature (T{sub m}) of PVA–ZnO–Al{sub 2}O{sub 3 }composite films are significantly higher (~ 12 to 25 °C) than PVA. The photocatalytic measurements exhibited better photocatalytic degradation ability of PVA–ZnO–Al{sub 2}O{sub 3} composites over PVA. Such photocatalytic capacity makes the PVA–ZnO–Al{sub 2}O{sub 3} composite films promising candidates for the removal of organic dyes for water purification.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The Influence of Fabrication Methods on Structure and Microwave Absorption Property of Fe{sub 3}O{sub 4}/rGO Composites

In this study, flake graphite is used as raw material and oxidized to produce graphene oxide (GO), and then two kinds of ferroferric oxide/reduced graphene oxide (Fe{sub 3}O{sub 4}/rGO) composites are fabricated with one-step and two-step methods, respectively. The influence of composite methods on structure and performance is investigated by FT-IR, XRD, SEM, TEM, and testing of electromagnetic parameters. The results show that there are many advantages in the one-step method for fabrication of Fe{sub 3}O{sub 4}/rGO composite, such as the composite process is simplified, the time is shortened, and the Fe{sub 3}O{sub 4}/rGO composite fabricated with the one-step method has the best microwave impedance matching property in the frequency range of 2.5–6 GHz. At the same time, it can be found that there is the Fe–O–C bond in Fe{sub 3}O{sub 4}/rGO composites fabricated with the one-step method, which results in two ways of physical recombination and chemical bonding between Fe{sub 3}O{sub 4} and rGO sheet particulates. In addition, when the mass ratio of GO and FeCl{sub 3} is 1:10, the R{sub L} value of the Fe{sub 3}O{sub 4}/rGO composite fabricated with the one-step method is minimum, and the increase of sample thickness is beneficial to improve the impedance matching property of Fe{sub 3}O{sub 4}/rGO composite in the frequency range of 2.5–6 GHz.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Single- and Double-Layer Microwave Absorbers of Cobalt Ferrite and Graphite Composite at Gigahertz Frequency

Microwave absorbers of cobalt ferrite and graphite composite have been fabricated to investigate the broadening of absorption frequency by mixing small and large particles and comparing single- and double-layer composites in order to broaden the absorption frequency and to enhance multireflection and scattering of electromagnetic wave. CoO and Fe{sub 2}O{sub 3} precursors were mechanically alloyed and sintered at 800, 900, 1000 and 1100 {sup ∘}C in order to synthesise various particle sizes and shapes. A mixed sample of powders sintered at the above mentioned temperatures was also formed. The morphological, phase, and magnetic properties of these samples were studied. Two series of samples have been synthesised which were single- and double-layer composites. Single-layer composite consisted of mixed particles, and their thickness parameters were varied. Double-layer composite was also prepared with various particle sizes of CoFe{sub 2}O{sub 4} as a layer and graphene as another layer. The effect of these layers as matching and absorbing layer was studied. The degree of crystallinity of CoFe{sub 2}O{sub 4} was increased with increase of sintering temperature. Microstructural study showed the evolution of particle size and shape subjected to sintering temperature. Arrhenius plot showed two stages of growth process with activation energy calculated at 26.85 and 83.091 kJ/mol. The critical size of single domain of this sample plotted from the coercivity against particle size was 63.44 nm. Single-layer composite with mixed particle size was not able to show good electromagnetic (EM)-wave absorption; however double-layer composite showed good return loss. The mechanism of the EM-wave absorption of double-layer composite was discussed in this paper.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Composites Strengthened with Graphene Platelets and Formed in Semisolid State Based on α and α/β MgLiAl Alloys

MgLiAl base composites strengthened with graphene platelets were prepared by semisolid processing of ball-milled alloy chips with 2% of graphene platelets. Composites strengthened with graphene platelets show higher hardness and yield stress than the cast alloys, i.e., 160 MPa as compared to 90 MPa for as-cast alloy MgLi9Al1.5. Mechanical properties for MgLiAl-based composites were similar or higher than for composites based on conventional AZ91 or WE43 alloys. The strengthening however was not only due to the presence of graphene, but also phases resulting from the reaction between carbon and lithium, i.e., Li{sub 2}C{sub 2} carbide. Graphene platelets were located at globules boundaries resulting from semisolid processing for all investigated composites. Graphene platelets were in agglomerates forming continuous layers at grain boundaries in the composite based on the alloy MgLi4.5Al1.5. The shape of agglomerates was more complex and wavy in the composite based on MgLi9Al1.5 alloy most probably due to lithium–graphene reaction. Electron diffraction from the two-phase region α + β in MgLi9Al1.5 indicated that [001]α and [110]β directions are rotated about 4° from the ideal relationship [001] hex || [110] bcc phases. It showed higher lattice rotation than in earlier studies what is most probably caused by lattice slip and rotation during semisolid pressing causing substantial deformation particularly within the β phase. Raman spectroscopy studies confirmed the presence of graphene platelets within agglomerates and in addition the presence mainly of Li{sub 2}C{sub 2} carbides in composites based on MgLi4.5Al1.5 and Mg9Li1.5Al alloys. From the character of Raman spectra refinement of graphene platelets was found in comparison with their initial size. The graphene areas without carbides contain graphene nanoplatelets with lateral dimension close to initial graphene sample. Electron diffraction allowed to confirm the presence of Li{sub 2}C{sub 2} carbide at the surface of agglomerates found from Raman spectroscopy results.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Bayesian inference of fiber orientation and polymer properties in short fiber-reinforced polymer composites

Herein we present a Bayesian methodology to infer the elastic modulus of the constituent polymer and the fiber orientation state in a short-fiber reinforced polymer composite (SFRP). The properties are inversely determined using only a few experimental tests. Developing composite manufacturing digital twins for SFRP composite processes, including injection molding and extrusion deposition additive manufacturing (EDAM) requires extensive experimental material characterization. In particular, characterizing the composite mechanical properties is time consuming and therefore, micromechanics models are used to fully identify the elasticity tensor. Hence, the objective of this paper is to infer the fiber orientation and the effective polymer modulus and therefore, identify the elasticity tensor of the composite with minimal experimental tests. To that end, we develop a hierarchical Bayesian model coupled with a micromechanics model to infer the fiber orientation and the polymer elastic modulus simultaneously which we then use to estimate the composite elasticity tensor. We motivate and demonstrate the methodology for the EDAM process but the development is such that it is applicable to other SFRP composites processed via other methods. Our results demonstrate that the approach provides a reliable framework for the inference, with as few as three tensile tests, while accounting for epistemic and aleatory uncertainty. Posterior predictive checks show that the model is able to recreate the experimental data well. The ability of the Bayesian approach to calibrate the material properties and its associated uncertainties, make it a promising tool for enabling a probabilistic predictive framework for composites manufacturing digital twins.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Facile and scalable fabrication of polymer-ceramic composite electrolyte with high ceramic loadings

Solid state electrolytes are a promising alternative to flammable liquid electrolytes for high-energy lithium battery applications. In this work polymer-ceramic composite electrolyte membrane with high ceramic loading (greater than 60 vol%) is fabricated using a model polymer electrolyte poly(ethylene oxide) + lithium trifluoromethane sulfonate and a lithium-conducting ceramic powder. The effects of processing methods, choice of plasticizer and varying composition on ionic conductivity of the composite electrolyte are thoroughly investigated. The physical, structural and thermal properties of the composites are exhaustively characterized. We demonstrate that aqueous spray coating followed by hot pressing is a scalable and inexpensive technique to obtain composite membranes that are amazingly dense and uniform. The ionic conductivity of composites fabricated using this protocol is at least one order of magnitude higher than those made by dry milling and solution casting. The introduction of tetraethylene glycol dimethyl ether further increases the ionic conductivity. The composite electrolyte's interfacial compatibility with metallic lithium and good cyclability is verified by constructing lithium symmetrical cells. As a result, a remarkable Li + transference number of 0.79 is discovered for the composite electrolyte.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Liquid crystallinity driven highly aligned large graphene oxide composites

Graphene is an emerging graphitic carbon materials, consisting of sp{sup 2} hybridized two dimensinal honeycomb structure. It has been widely studied to incorporate graphene with polymer to utilize unique property of graphene and reinforce electrical, mechanical and thermal property of polymer. In composite materials, orientation control of graphene significantly influences the property of composite. Until now, a few method has been developed for orientation control of graphene within polymer matrix. Here, we demonstrate facile fabrication of high aligned large graphene oxide (LGO) composites in polydimethylsiloxane (PDMS) matrix exploiting liquid crystallinity. Liquid crystalline aqueous dispersion of LGO is parallel oriented within flat confinement geometry. Freeze-drying of the aligned LGO dispersion and subsequent infiltration with PDMS produce highly aligned LGO/PDMS composites. Owing to the large shape anisotropy of LGO, liquid crystalline alignment occurred at low concentration of 2 mg/ml in aqueous dispersion, which leads to the 0.2 wt% LGO loaded composites. - Graphical abstract: Liquid crystalline LGO aqueous dispersions are spontaneous parallel aligned between geometric confinement for highly aligned LGO/polymer composite fabrication. - Highlights: • A simple fabrication method for highly aligned LGO/PDMS composites is proposed. • LGO aqueous dispersion shows nematic liquid crystalline phase at 0.8 mg/ml. • In nematic phase, LGO flakes are highly aligned by geometric confinement. • Infiltration of PDMS into freeze-dried LGO allows highly aligned LGO/PDMS composites.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

Quaternary heterostructured Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} composite: Synthesis and enhanced visible-light-driven photocatalytic activity

In this work, a novel quaternary heterostructured Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} composite was fabricated through a low-temperature solution-phase route. The XRD, SEM, EDX and XPS results indicated the as-prepared sample is a four-phase composite of Bi{sub 2}O{sub 2}CO{sub 3}, Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}, Bi{sub 2}MoO{sub 6}, and Ag. The photocatalytic activities of the as-synthesized samples were evaluated towards the degradation of phenol red aqueous solution. The results showed that the as-synthesized Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} photocatalysts displayed much higher photocatalytic activities in comparison with pure Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}, pure Bi{sub 2}MoO{sub 6}, and Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} composite. Among them, the 2.5% Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} sample performed the best. The enhanced photocatalytic activity of the composite photocatalyst was attributed predominantly to the efficient separation of photoinduced electrons and holes. In addition, Ag nanoparticles were photodeposited on the surface of the composite to increase visible-light absorption via the surface plasmon resonance, which is also beneficial to the enhancement of photocatalytic performance. The possible photocatalytic mechanism of the quaternary heterostructure was also discussed in detail. - Graphical abstract: Quaternary heterostructured Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} were fabricated. The as-synthesized Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} photocatalysts displayed much higher photocatalytic activities in comparison with pure Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}, pure Bi{sub 2}MoO{sub 6}, and Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} composite. - Highlights: • Quaternary heterostructured Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} composites were fabricated. • Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} samples were characterized by various characterization technologies. • Ag–Bi{sub 2}O{sub 2}CO{sub 3}/Bi{sub 3.64}Mo{sub 0.36}O{sub 6.55}/Bi{sub 2}MoO{sub 6} composites presented excellent photocatalytic performances.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2016

Compositionally graded Fe{sub (1−x)}-Pt{sub (x)} nanowires produced by alternating current electrodeposition into alumina templates

Fe{sub (1−x)}-Pt{sub (x)} (0<x<1) compositionally graded nanowires (50 nm in diameter and 1 µm in length) were fabricated by alternating current (AC) electrodeposition into nanoporous aluminum oxide templates through a systematic approach. The effect of AC electrodeposition parameters such as frequency, voltage and electrolyte concentration on morphology and chemical composition of Fe-Pt alloy nanowires was studied. Based on experimental data, AC sine wave deposition at an intermediate voltage of 12 V{sub rms} and a frequency of 50 Hz, produces nanowires with nearly stoichiometric composition (Fe{sub 42}Pt{sub 58}) and a reasonably good uniformity of pore filling. However, there is a gradual change of composition in Fe-Pt alloy nanowires along the length under certain AC parameters. The observed dependency of alloy composition on the deposition voltage and frequency of AC electrodeposition is explained by an interplay between reduction potentials and diffusion coefficients of Fe and Pt ions which makes FePt system able to access compositionally graded nanowires. Magnetic measurements of nanowires of as-deposited nanowires confirm that maximum coercivity of 1.55 kOe is observed for nearly stoichiometric composition which increases up to 1.81 kOe after thermal annealing at 550 °C. - Graphical abstract: Evaluation of synthesizing extrinsic parameters (such as deposition voltages and frequency) and intrinsic parameters (diffusion coefficient and reduction potential of ion species) in compositionally graded Fe{sub (1−x)}-Pt{sub (x)} nanowires prepared by alternating current electrodeposition into alumina templates.

36 MATERIALS SCIENCE↗