Search NASA⌕ Search

SEARCH · Search NASA

Results for “fixture”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 865 records · Page 48

Design procedures of high speed low loss fiberoptic links

Losses in short-haul broadband fiber-optic links are primarily due to many characteristics of electrooptic devices. In particular, electrical mismatch at the electrical/optical interfaces have been the dominant source of loss. Losses can be significantly reduced and link performance enhanced by reactive matching of the laser and detector modules. The steps in the design of low-loss fiber-optic links are presented, which are on the basis of (1) two-tier deembedding of laser and photodiodes from test fixtures and (2) reactively matching them to a standard 50-ohm system. These concepts are demonstrated by design of a link operating at 0.5 to 1 GHz using reactively matched optical transmitter and receiver modules.

Daryoush, A. S.↗

An experimental investigation of delamination buckling and growth

An experimental investigation of delamination buckling and growth in compression loaded composite laminates is described. Compression tests were conducted on impact damaged laminates and laminates containing preimplanted delaminations. These tests were performed utilizing a fixture designed to prevent global buckling. The results of this study indicate that considerations in addition to initial defect geometry influence the shape of the boundary of the buckled region. Further, idealized delamination buckling from preimplanted delaminations may occur quite differently than in the case of an impact damaged laminate. The growth of a delamination following buckling may follow an irregular path and may involve the delamination growing into different interfaces.

Davidson, Barry D.↗

Shear testing of fiber reinforced metal matrix composites

This paper outlines the elements of a combined experimental/analytical methodology for accurate shear characterization of unidirectional composites in the linear and nonlinear range, with particular attention devoted to metal matrix composites. It is illustrated that consistent results can be obtained for a large class of composites from two commonly employed shear test methods currently in use by composites researchers when the influence of various factors that affect the determination of the actual shear response is properly analyzed. These factors include the effects of material anisotropy, specimen geometry, manner of load introduction, and test fixture design on the stress and deformation fields in the test section of off-axis and Iosipescu specimens. Common errors associated with the measurement of deformation fields and calculation of stress fields are discussed and quantified. Particular problems in the determination of the shear response of unidirectional boron/aluminum using the Iosipescu test are illustrated and discussed.

Pindera, Marek-Jerzy↗

Calibration of the Shuttle borne solar backscatter ultraviolet spectrometer

The Shuttle Solar Backscatter UV (SSBUV) spectrometer that will be furnishing regular, on-orbit calibration checks of the ozone-monitoring instruments aboard NOAA satellites. The long-term ozone-monitoring program requires a reduction of uncharacterized drifts in the satellite instrument to a value lower than the expected ozone trend at the 95 percent confidence level; this translates into a requirement for the calibration of the SSBUV to a 1-sigma precision level of 1 percent from one flight to the next. A hierarchy of calibration standards is used to furnish redundancy and minimize biases; laboratory fixtures have been designed to minimize setup-induced systematic errors.

Cebula, Richard P.↗

Manual control aspects of Space Station docking maneuvers

Due to an increase in spacecraft traffic forecasted for the Space Station era, researchers are investigating manual control and other aspects of docking operations with hopes of increasing safety, productivity, and likelihood of success while decreasing cost. Experiments have been performed which revealed the effect of approach velocity, in-flight anomalies, and control mode. Displays have been designed to enable flight planners to more easily overcome the difficulties presented by orbital mechanics. Improved understanding of human factors in the docking mission and other orbital maneuvers will play a significant role in design tradeoffs concerning thruster size, docking fixture style and mass, and on-board trajectory planning displays. Incorporating both empirical and analytic results into current and future planning of missions occurring not only in earth orbit, but also for missions in lunar and Mars orbit, will expand the performance envelopes of the astronauts who participate in these missions.

Brody, Adam R.↗

Robot Grasps Rotating Object

Experimental robotic system semiautomatically grasps rotating object, stops rotation, and pulls object to rest in fixture. Based on combination of advanced techniques for sensing and control, constructed to test concepts for robotic recapture of spinning artificial satellites. Potential terrestrial applications for technology developed with help of system includes tracking and grasping of industrial parts on conveyor belts, tracking of vehicles and animals, and soft grasping of moving objects in general.

Wilcox, Brian H.↗

Constitutive parameter de-embedding using inhomogeneously-filled rectangular waveguides with longitudinal section modes

Constitutive parameter extraction from S parameter data using a rectangular waveguide whose cross section is partially filled with a material sample as opposed to being completely filled was examined. One reason for studying a partially filled geometry is to analyze the effect of air gaps between the sample and fixture for the extraction of constitutive parameters. Air gaps can occur in high temperature parameter measurements when the sample was prepared at room temperature. Single port and two port measurement approaches to parameter extraction are also discussed.

Park, A.↗

Transfer orbit stage mechanisms thermal vacuum test

A systems level mechanisms test was conducted on the Orbital Sciences Corp.'s Transfer Orbit Stage (TOS). The TOS is a unique partially reusable transfer vehicle which will boost a satellite into its operational orbit from the Space Shuttle's cargo bay. The mechanical cradle and tilt assemblies will return to earth with the Space Shuttle while the Solid Rocket Motor (SRM) and avionics package are expended. A mechanisms test was performed on the forward cradle and aft tilting assemblies of the TOS under thermal vacuum conditions. Actuating these assemblies under a 1 g environment and thermal vacuum conditions proved to be a complex task. Pneumatic test fixturing was used to lift the forward cradle, and tilt the SRM, and avionics package. Clinometers, linear voltage displacement transducers, and load cells were used in the thermal vacuum chamber to measure the performance and characteristics of the TOS mechanism assembly. Incorporation of the instrumentation and pneumatic system into the test setup was not routine since pneumatic actuation of flight hardware had not been previously performed in the facility. The methods used are presented along with the problems experienced during the design, setup and test phases.

Oleary, Scott T.↗

High temperature NASP engine seal development

Key to the development of advanced hypersonic engines such as those being considered for the National Aerospace Plane (NASP) is the development and evaluation of high temperature, flexible seals that must seal the many feet of gaps between the articulating and stationary engine panels. Recent seal progress made at NASA-Lewis is reviewed in the areas of seal concept maturation, test rig development, and performance tests. A test fixture was built at NASA capable of subjecting candidate 3 ft long seals to engine simulated temperatures (up to 1500 F), pressures (up to 100 psi), and engine wall distortions (up to 0.15 in only 18 in span). Leakage performance test results at high temperatures are presented for an innovative high temperature, flexible ceramic wafer seal. Also described is a joint Pratt and Whitney/NASA planned test program to evaluate thermal performance of a braided rope seal under engine simulated heat flux rates (up to 400 Btu/sq ft s), and supersonic flow conditions. These conditions are produced by subjecting the seal specimen to hydrogen oxygen rocket exhaust that flows tangent to the specimen.

Steinetz, Bruce M.↗

Study of the available finite element software packages at KSC

The interaction among the three finite element software packages, SDRCI/I-DEAS, MSC/NASTRAN, and I/FEM, used at NASA, Kennedy Space Center is addressed. The procedures for using more than one of these application software packages to model and analyze a structure design are discussed. Design and stress analysis of a solid rocket booster fixture is illustrated by using four different combinations of the three software packages. Their results are compared and show small yet acceptable differences.

Lu, Chu-Ho↗

Alignment positioning mechanism

An alignment positioning mechanism for correcting and compensating for misalignment of structures to be coupled is disclosed. The mechanism comprises a power screw with a base portion and a threaded shank portion. A mounting fixture is provided for rigidly coupling said base portion to the mounting interface of a supporting structure with the axis of the screw perpendicular thereto. A traveling ball nut threaded on the power screw is formed with an external annular arcuate surface configured in the form of a spherical segment and enclosed by a ball nut housing with a conforming arcuate surface for permitting gimballed motion thereon. The ball nut housing is provided with a mounting surface which is positionable in cooperable engagement with the mounting interface of a primary structure to be coupled to the supporting structure. Cooperative means are provided on the ball nut and ball nut housing, respectively, for positioning the ball nut and ball nut housing in relative gimballed position within a predetermined range of relative angular relationship whereby severe structural stresses due to unequal loadings and undesirable bending moments on the mechanism are avoided.

Fantasia, Peter M.↗

High temperature performance evaluation of a hypersonic engine ceramic wafer seal

Leakage rates of an innovative hypersonic engine seal were measured using a specially developed static high temperature seal test fixture at NASA Lewis Research Center. The three foot long structural panel-edge seal is designed to minimize leakage of high temperature, high pressure gases past the movable panels of advanced ramjet/scramjet engines. The seal is made of a stack of precision machined ceramic wafer pieces that are inserted into a closely conforming seal channel in the movable engine panel. The wafer seal accommodates the significant distortions in the adjacent engine walls through relative sliding between adjacent wafers. Seal leakage rates are presented for engine simulated air temperatures up to 1350 F and for engine pressures up to 100 psi. Leakage rates are also presented for the seal, sealing both a flat wall condition, and an engine simulated distorted wall condition in which the distortion was 0.15 in. in only an 18 in. span. Seal leakage rates were low, meeting an industry-established tentative leakage limit for all combinations of temperature, pressure, and wall conditions considered. Comparisons are made between the measured leakage rates and leakage rates predicted using a seal leakage model developed from externally-pressurized gas film bearing theory.

Steinetz, Bruce M.↗

Rapid induction bonding of composites, plastics, and metals

The Toroid Bonding Gun is and induction heating device. It is a self contained, portable, low powered induction welding system developed for bonding or joining plastic, ceramic, or metallic parts. Structures can be bonded in a factory or in a the field. This type of equipment allows for applying heat directly to the bond lines and/or to the adhesives without heating the entire structure, supports, and fixtures of a bonding assembly. The induction heating gun originally developed for use in the fabrication of space Gangs of bonders are now used to rapidly join composite sheet and structural components. Other NASA-developed applications of this bonding technique include the joining of thermoplastic composites, thermosetting composites, metals, and combinations of these materials.

Buckley, John D.↗

Post flight system analysis of FRECOPA (AO 138)

The unexpected duration for the flight of the Long Duration Exposure Facility (LDEF) conducted CNES to create a special investigation group in order to analyze all the materials and systems which compose the French Cooperative Payload (FRECOPA) except the experiments especially prepared for the flight. The FRECOPA tray was on the trailing face (V-) of the LDEF and protected from the atomic oxygen flux during all the flight. However, the solar irradiation was very important with solar flux quite perpendicular to the experiment once an orbit. There was also a good vacuum environment. The objectives are to test the effects of the combined space environment on materials and components like: structure, thermal control coatings and blankets, electronic unit, motors, and mechanical fixtures. When the LDEF returned to Kennedy Space Center, a visual inspection showed the very good behavior of the materials used and it was noted that the three mechanisms to open and close the experiment canisters worked completely. Many impacts of micrometeoroids or space debris on the structure and on the thermal protections were observed. After FRECOPA was brought back to Toulouse, many tests were performed and include: working order tests, mechanical tests (tension), optical and electronic microscopy (SEM), surface analysis (ESCA, SIMS, RBS, AUGER, etc.), thermal analysis, pressure measurements, and gas analysis (outgassing tests). The results of these experiments are discussed.

Durin, Christian↗

Inelastic response of metal matrix composites under biaxial loading

Theoretical predictions and experimental results were obtained for inelastic response of unidirectional and angle ply composite tubes subjected to axial and torsional loading. The composite material consist of silicon carbide fibers in a titanium alloy matrix. This material is known to be susceptible to fiber matrix interfacial damage. A method to distinguish between matrix yielding and fiber matrix interfacial damage is suggested. Biaxial tests were conducted on the two different layup configurations using an MTS Axial/Torsional load frame with a PC based data acquisition system. The experimentally determined elastic moduli of the SiC/Ti system are compared with those predicted by a micromechanics model. The test results indicate that fiber matrix interfacial damage occurs at relatively low load levels and is a local phenomenon. The micromechanics model used is the method of cells originally proposed by Aboudi. Finite element models using the ABACUS finite element program were used to study end effects and fixture specimen interactions. The results to date have shown good correlation between theory and experiment for response prior to damage initiation.

Lissenden, C. J.↗

The Iosipescu shear test method as used for testing polymers and composite materials

This paper describes a shear test method for polymers and composite materials, based on the Iosipescu (1967) shear test which was originally developed for use with homogeneous isotropic metals. Special attention is given to the loading fixture for the test, the standard specimen design and shear stress measurements. The range of the test applications is indicated. The method is in the final stages of being accepted as an ASTM standard.

Adams, Donald F.↗

A system for testing airdata probes at high angles of attack using a ground vehicle

A system to calibrate airdata probes at angles of attack between 0 and 90 deg was developed and tested at the NASA Ames Dryden Flight Research Facility. This system used a test fixture mounted to the roof of a ground vehicle and included an onboard instrumentation and data acquisition system for measuring pressures and flow angles. The data could be easily transferred to the facility mainframe computer for further analysis. The system was designed to provide convenient and inexpensive airdata probe calibrations for projects which require airdata at high angles of attack, such as the F-18 High Alpha Research Program. This type of probe was tested to 90 deg angle of attack in a wind tunnel and using the ground vehicle system. The results of both tests are in close agreement. An airdata probe with a swiveling pilot-static tube was also calibrated with the ground vehicle system. This paper presents the results of these tests and gives a detailed description of the test system.

Geenen, Robert J.↗

Structures technology development for hypersonic vehicles

This paper summarizes some of the efforts to advance hypersonic structures technology through the National Aero-Space Plane (NASP) Structures Technology Maturation Program. The ranges of expected structural loads and results from analysis and test activities are described. Topics briefly covered include shock impingement effects on aerothermal loads, actively-cooled structures concepts and test results to date for leading edges and panels, design and fabrication of a carbon-carbon control surface, a program for predicting performance of metal matrix composites, an analysis and sizing procedure for thermal structures, and some recently-developed test fixtures for seals, thermal insulation, and actively-cooled panels.

Camarda, Charles J.↗