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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 883 records · Page 49

Graphitized Mesoporous Engineered Carbon Support for Fuel Cell Applications

As proton exchange membrane fuel cells mature into commercial devices capable of powering a wide range of stationary and automotive applications, they need materials with tunable properties to improve their performance and durability. Carbon supports used for platinum (Pt) nanoparticle dispersion is typically based on a furnace black-type material with a random structure, thereby hindering progress in catalyst development. To address this challenge, engineered carbons with a tunable mesoporous structure offer an opportunity to maximize catalyst performance and durability. In this article, we report on the development of a graphitized, mesoporous carbon support with a high degree of ordering, labeled here as ECS4005, for the dispersion of Pt nanoparticles. Pt/ECS4005 shows significantly improved kinetic activity due to its mesoporous structure that mitigates Pt poisoning by sulfonate functional groups in the ionomer while simultaneously enabling favorable accessibility to reactants.

25 ENERGY STORAGE↗

Pyrazine-Fused Porous Graphitic Framework-Based Mixed Matrix Membranes for Enhanced Gas Separations

Membrane-based separations can mitigate the capital- and energy-intensive challenges associated with traditional thermally driven processes. To further push the boundary of gas separations, mixed matrix membranes (MMMs) have been extensively exploited; however, identifying an optimal nanofiller to boost the separation performance of MMMs beyond Robeson permeability-selectivity upper bounds remains an ongoing challenge. In this study, a new class of MMMs based on pyrazine-fused crystalline porous graphitic frameworks (PGFs) is reported. At a loading of 6 wt % PGFs, the MMMs surpass the current H 2 /CH 4 Robeson upper bound, ideally suited for applications such as H 2 regeneration. In addition, the fabricated MMMs exhibit appealing CO 2 separation performance, closely approaching the current Robeson upper bounds for CO 2 separation. Compared with the pristine polymeric membranes, the PGF-based MMMs display a record-high enhancement of gas permeability over 120% while maintaining intrinsic gas selectivities. Highlighting the crucial role of the crystallinity of nanofillers, this study demonstrates a facile and effective approach in formulating high-performance MMMs, complementing state-of-the-art membrane formation processes. The design principles open the door to energy-efficient separations of gas mixtures with enhanced productivity compatible with the current membrane manufacturing.

36 MATERIALS SCIENCE↗

Chemical Interplay of Silicon and Graphite in a Composite Electrode in SEI Formation

In this study, we investigated the effect of the Si/graphite weight ratio in half-cells on the solid electrolyte interphase (SEI) layer's chemistry. The nominal concentrations of active materials were (wt % Si/wt % Gr) 15/73, 30/58, 60/28, and 80/0. The electrolyte in the cells consisted of either 1.2 M LiPF 6 in ethylene carbonate/ethyl methyl carbonate (3:7 by wt) or 1.2 M LiPF 6 in ethylene carbonate:ethyl methyl carbonate (3:7 by wt) + 10 wt % fluoroethylene carbonate. These coin cells were cycled five times at the C/10 rate. As expected, the addition of silicon to the electrode significantly increased the measured capacity. Examination of the aged composite material showed that the electrolyte influenced the concentration of chemical environments on the surface. Depth profiling revealed that these concentrations of surface environments changed with sputtering time. A statistics-of-mixtures model was used to deconvolute how silicon and graphite interacted during the formation of these species and how the interaction changed with depth.

25 ENERGY STORAGE↗

Probing the Role of Multi-scale Heterogeneity in Graphite Electrodes for Extreme Fast Charging

Electrode-scale heterogeneity can combine with complex electrochemical interactions to impede lithium-ion battery performance, particularly during fast charging. This research investigates the influence of electrode heterogeneity at different scales on the lithium-ion battery electrochemical performance under operational extremes. We employ image-based mesoscale simulation in conjunction with a three-dimensional electrochemical model to predict performance variability in 14 graphite electrode X-ray computed tomography data sets. Our analysis reveals that the tortuous anisotropy stemming from the variable particle morphology has a dominating influence on the overall cell performance. Cells with platelet morphology achieve lower capacity, higher heat generation rates, and severe plating under extreme fast charge conditions. On the contrary, the heterogeneity due to the active material clustering alone has minimal impact. Our work suggests that manufacturing electrodes with more homogeneous and isotropic particle morphology will improve electrochemical performance and improve safety, enabling electromobility.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Seeding Iron Trifluoride Nanoparticles on Reduced Graphite Oxide for Lithium-Ion Batteries with Enhanced Loading and Stability

Development of electric vehicles and portable electronic devices during the past decade calls for lithium-ion batteries (LIBs) with enhanced energy density and higher stability. Integration of FeF 3 phases and carbon structures leads to promising cathode materials for LIBs with high voltage, capacity, and power. In this study, FeF 3 ·0.33H 2 O nanoparticles were synthesized on reduced graphite oxide (rGO) nanosheets using an in situ approach. By chemically tuning the interfacial bonding between FeF 3 ·0.33H 2 O and rGO, we successfully achieved high particle loading and enhanced cycling stability. Specifically, a discharge capacity of ~208.3 mAh g –1 was observed at a current density of 0.5 C. The FeF 3 ·0.33H 2 O/rGO nanocomposites also demonstrate great cycle capability with a reversible discharge capacity of 133.1 mAh g –1 after 100 cycles at 100 mA g –1 ; the capacity retention is about 97%. Furthermore, this study provides an alternative strategy to further improve the stability and performance of iron fluoride/carbon nanocomposite materials for LIB applications.

25 ENERGY STORAGE↗

Quantifying Graphite Solid-Electrolyte Interphase Chemistry and its Impact on Fast Charging

The solid-electrolyte interphase (SEI) enables the remarkable capacity retention of lithium-ion batteries, yet a comprehensive quantitative description of the SEI composition remains elusive. Using a combination of differential electrochemical mass spectrometry and mass spectrometry titration, we quantify graphite SEI components formed under electrolytes of varying salt concentrations. We find that, regardless of salt concentration, a conversion of initially deposited lithium ethylene dicarbonate to monocarbonates (likely lithium ethylene monocarbonate) and noncarbonate species occurs, and the extent of this conversion increases with electrolyte aging. Here, we additionally demonstrate that as the concentration increases (up to 2.0 M LiPF6), the SEI becomes progressively thinner with more LiF and less solid carbonates deposited. Finally, we reveal that less dead lithium formation and less solid carbonate deposition occur during prolonged fast charging for higher-concentration electrolytes. Because of the advantages imparted by a thinner SEI, the onset state of charge for lithium plating for the 2.0 M electrolyte is later than that predicted by a standard electrochemical model, underscoring the importance of explicit SEI effects in future electrochemical models.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Development of Nanocrystalline Graphite from Lignin Sources

Carbon composites are attractive to a variety of high-impact applications, such as carbon fibers, batteries, and vehicle parts, due to their multifunctional properties. The properties of carbon are highly dependent on the allotrope the carbon takes and the functionality, impurities, and defects contained within the structure. The increase in demand for sustainable carbon sources in energy storage devices motivates interest in understanding synthesis parameters of lignin value-added products. Also, as the dependence on oil for fuel decreases, alternative sources for carbon in many applications will be needed. In this work, the thermochemical conversion of lignin powders from different feedstocks was evaluated via small and wide-angle X-ray scattering techniques to resolve the amorphous, disordered, and crystalline domains present in the lignin carbons. Scattering analyses indicated an evolution of hierarchical structures along with an increase in ordered domains as a function of carbonization temperature. Qualitative and quantitative methods were used to describe isotropic scattering intensity profiles at multiple length scales. The use of power law models in the mesoscopic region served as the basis to describe morphological changes related to structural features, for example, graphene stacking, degree of roughness, and surface fractals. Kraft softwood and switchgrass produced carbon powder with the most crystalline domains and the least surface roughness. Softwoods reached the highest degree of crystallinity followed by switchgrass samples and had less variability in particle sizes. These results suggest lignin carbons extracted from softwoods and switchgrass are viable substitutes for graphite. Interpretation of X-ray scattering data from lignin carbon powders elucidates feedstock- and processing-dependent morphological features across multiple length scales providing a straightforward framework to evaluate the feasibility of leveraging lignin carbons for producing tunable application-specific materials.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Numerical Simulation of the Structure and Mechanical Properties of Silicene Layers on Graphite during the Lithium Ion Motion

The molecular dynamics method is applied to study structural and mechanical effects appearing during the lithium ion motion in a dc electric field along a planar channel formed by perfect silicene sheets and sheets containing vacancy-type defects. Mono-, di-, tri-, and hexavacancies of rather densely and uniformly filled silicene sheets are arranged one above the other on a graphite substrate. The times of Li{sup +} ion passage through silicene channels with various gaps are determined. The construction of Voronoi polyhedra and truncated polyhedrons, whose centers coincide with the moving ion position allowed revealing the structural features inherent to the two-dimensional layered structure. The nature of stresses appearing in silicene sheets most critical to ion motion over the channel is determined.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Formation of Ordered Silicon Structures on a Graphite Surface

The possibility of formation of ordered silicon structures, including silicene, on the graphite substrate surface has been studied. The effect of various conditions of depositing silicon atoms on a finite structure has also been studied. The data on the surface morphology has been obtained by atomic force microscopy, and the electronic structure has been studied by Auger electron spectroscopy.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Charge Transfer Processes in a Sodium-Doped Carbon Composite Based on Fullerenes and Thermally Exfoliated Graphite

The results of doping of a carbon composite material, in which fullerenes are located in a conductive matrix based on thermally exfoliated graphite, with a sodium dopant are presented. Charge transfer processes taking place in samples with different initial ratios of components are studied. It turns out that the electrical resistivity of the samples increases with the introduction of sodium and an increase in its content, since the mobility of the main charge carriers, which are holes as in the undoped material, decreases. The concentration of charge carriers in different types of samples varies in both directions and can increase by more than an order of magnitude. It is concluded that Na plays an ambiguous role. It can contribute not only to the generation of free electrons, but also to an additional increase in the concentration of various defects that can generate free holes and can affect, being effective traps and scattering centers, all types of charge carriers.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Magnetic Properties of Fullerene–Thermally Exfoliated Graphite Composites Doped with Sodium

The magnetic properties (field range H = 0–50 kOe, temperature range T = 3–300 K), and structural features of a sodium-doped carbon composite material based on fullerene C{sub 60} and thermally exfoliated graphite (TEG) are studied. The material is obtained with different ratios of the components by sintering at a pressure of 7 GPa and T = 600°C, at which it is found that significant amorphization of the crystal lattice of the initial C{sub 60} occurs. The dia-, para-, and ferromagnetic components (M{sub D}, M{sub PM}, and M{sub FM}) were separated from the total magnetic moment of the samples under study. It is found that a sodium dopant has no effect on the magnetic properties of the composite. Analysis of the M{sub PM}(H) field dependences by using the Brillouin function for the fullerene-containing sample (i.e., without TEG) makes it possible to determine the quantum number of the total angular momentum of paramagnetic (PM) centers. Its value is found to be J = 1, which corresponds to elementary magnetic moment μ{sub PM} = 2μ{sub B} of a PM center. The concentration of PM centers is estimated at the level of N{sub PM} ≈ (2–5) × 10{sup 18} g{sup –1} for most samples, including the material without TEG. The introduction of TEG into the initial composition and an increase in its proportion in the composite leads to a strong increase in the magnetic moment, which is explained by an increase in both the J value and the concentration of PM centers.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

The Unoccupied Electronic States of the Ultrathin Diphenylphthalide Films on the Surface of the Highly Oriented Pyrolytic Graphite

The results of diagnostics of the atomic composition of a diphenylphthalide (DPP) film thermally precipitated in vacuum by the of X-ray photoelectric spectroscopy (XPS) method are presented. The results of examination of the unoccupied electronic states of the ultrathin DPP films with the thickness up to 10 nm on the surface of the highly oriented pyrolytic graphite (HOPG) by the total current spectroscopy (TCS) method in the energy range from 5 to 20 eV above E{sub F} are presented. In this range, the main maxima in the total current spectra are identified. The analysis of the TCS results with consideration of the theoretical calculation results has shown that the low-energy maxima observed at the energies from 6 to 7.5 eV are induced predominately by π* electron orbitals of DPP films. The values of the energy E{sub vac} in relation to E{sub F}, i.e., of the electron work function in the DPP films at the film thickness of 5–10 nm, are found experimentally at a level of 4.3 ± 0.1 eV. The negative charge transfer from an organic film to the substrate corresponds to the formation of the HOPG/DPP boundary potential barrier during the thermal deposition of the DPP film.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Intercepting Grids Made of Anisotropic Pyrolytic Graphite in Electron Guns with a Dispenser Cathode

The results of experimental studies into the application of anisotropic pyrolytic graphite (APG) as grid structures in power microwave devices with a dispenser cathode are detailed. The dependences of emission characteristics of molybdenum, hafnium, and APG in diodes and electron guns on the electron-flow power dissipated at the studied samples and on cathode temperature are presented. It is demonstrated that the power dissipation capacity of APG grid structures (without parasitic thermionic emission) is up to 20 and 9 times higher than that of molybdenum and hafnium grids, respectively.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Synthesis of Oxygen-Doped Graphitic Carbon Nitride from Thiourea

We have synthesized oxygen-doped graphite-like carbon nitride (g-C{sub 3}N{sub 4}) by the thermal treatment of the thiourea at 450–550°C. With an increase in the annealing temperature, the oxygen concentration in g-C{sub 3}N{sub 4} increases, and the band-gap of the material decreases from 2.64 to 2.47 eV. The semiconductor properties of g-C{sub 3}N{sub 4} doped with oxygen are confirmed by its high photocatalytic activity, determined by decoloration of a Rhodamine B aqueous solution in the presence of g-C{sub 3}N{sub 4} upon irradiation with visible light.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Direct solar self-catalyzing pyrolysis of natural gas to hydrogen and high-quality graphite (Final Technical Report)

This project, led by researchers at UCLA in partnership with Southwest Solar Technology (SST) and SolGrapH, successfully demonstrated a new method for producing clean hydrogen fuel and high-quality graphite using concentrated solar energy. The primary goal was to develop a technology that converts natural gas (primarily methane) into two valuable products—hydrogen gas and solid carbon—without releasing carbon dioxide (CO2) into the atmosphere. This process, known as solar thermal pyrolysis, uses heat from the sun to split the methane molecules directly.

03 NATURAL GAS↗