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At least 883 records · Page 49

Proposed Testing to Assess the Accuracy of Glass-To-Metal Seal Stress Analyses

The material characterization tests conducted on 304L VAR stainless steel and Schott 8061 glass have provided higher fidelity data for calibration of material models used in Glass - To - Metal (GTM) seal analyses. Specifically, a Thermo - Multi - Linear Elastic Plastic (thermo - MLEP) material model has be endefined for S S304L and the Simplified Potential Energy Clock nonlinear viscoelastic model has been calibrated for the S8061 glass. To assess the accuracy of finite element stress analyses of GTM seals, a suite of tests are proposed to provide data for comparison to model predictions.

Chambers, Robert S.↗

Quantifying Dynamic Processes in Reactive Materials: An Extended Burn Tube Test

Abstract A common method for measuring the reactivity of rapidly deflagrating materials has been to loosely pack a desired mixture into an approx. 10 cm long×3 mm diameter acrylic tube, ignite the material on one end, and report the observed self‐propagating flame velocity through the material. While this method can yield qualitative information, linking this to quantitative intrinsic properties, such as particle burn time, has remained challenging. In this work, we significantly redesign the traditional burn tube experiment. Between 25 and 250 mg of nanocomposite aluminum/copper oxide (Al/CuO) thermite is loosely packed into the capped end of a 1.8 m long tube, and the remainder of the tube is left unfilled. The material is ignited using a hot wire, resulting in a steadily‐propagating luminous front, which extends part, or all, of the way down the length of the tube. We suggest the behavior is a result of “reactive entrainment”, which occurs when the reaction time scale becomes longer than the characteristic momentum relaxation time scale. When this criterion is met, and when there are significant pressure gradients present or produced during the reaction, material will be entrained by the gases before and/or during the reaction; a behavior very different from conventional thermites, which use larger particle sizes. The effect of sample mass and tube diameter on propagation velocity is investigated, and we find a linear scaling with mass and a power law scaling with tube radius ( r −1.3 ) between 1.56 and 4.76 mm radii. For several conditions, we observe the reaction complete; defined by the distance where the propagation velocity decreases to a fixed fraction of its steady value. The ratio of quench distance to propagation velocity was found to approach a constant value of 3.29±0.70 ms, which we suggest is the burn time of the Material. For the range of masses studied in this work, the burn time was found to be independent of mass, implying that it is an intrinsic particle burn time. We expect other quantitative information can be deduced from this experiment, so long as the chosen sample mass and tube dimensions allow one to observe the full extent of reaction.

Sullivan, Kyle T.↗

FY2014 LX-21 Blasting Cap Testing

For a new material to qualify as an Extremely Insensitive Substance (EIS), the material must pass the UN Test 7, EIS Cap Test. This test attempts to measure the shock sensitivity of the material to a standard detonator at its nominal shipping density. The standard detonator specified for this test is based upon the historical number eight, #8, blasting cap. The standard detonator must contain a base charge (output charge) greater than or equal to 450mg and have a detonation velocity of at least 7.0 km/s. The Du Pont E-1A blasting cap, which is no longer made by Du Pont, was originally used to qualify TATB-based insensitive materials in the DOE. This detonator met the requirements of the EIS Cap Test. Several other commercial vendors currently sell products that are listed as equivalent to a number eight blasting cap, but have, in several cases, exceeded the original output energy of the historical number eight. By the loose specification that the number eight contain at least 450mg of output explosive, any product containing at least this quantity can be labeled as a number eight. Indeed, for most applications, higher output energy merely means a better, more reliable product. For standards testing, variation the output energy greatly affects the test results. Pantex has maintained a quantity of the original, number eight blasting caps the DOE used to qualify TATB materials (The DOE uses an IHE qualification, which is similar to the HD 1.6 classification, and requires a similar EIS Cap Test.) In FY-13, we acquired blasting caps from the original Pantex supply and from two commercial vendors for characterization and comparison. Our goals were to first characterize each of the three standard detonators with the intention of using a detonator that was as equivalent to the Du Pont number eight blasting cap as possible. Second, to work with a commercial vendor to produce a number eight equivalent that would either be based on a safer initiation technology such as an exploding bridge wire (EBW) or exploding foil initiator (EFI) – most commercial units hot-wire based, which present considerable safety concerns.

42 ENGINEERING↗

Summary Report on Effects of Irradiation on Material IG-110 - Prepared for Toyo Tanso Co., Ltd.

This joint program between Oak Ridge National Laboratory (ORNL) and Toyo Tanso Co., Ltd., began in 2010 with the final objective being the creation of qualification data of graphite grade IG -110 as a candidate material for use in the Generation-IV high temperature gas-cooled nuclear reactor (HTGR). The first segment of this program involved the planning and design of the irradiation program, and the investigation of the feasibility of using specimens smaller than recommended in the pertinent American Society for Testing and Materials (ASTM) International test standards. The results from the first segment were provided to the program sponsor in the document titled “Graphite Pre-Irradiation Specimen Size Validation and Testing Program -Results -Toyo Tanso Japan ” [1].

36 MATERIALS SCIENCE↗

Hydrogen Fracture Toughness Tester Completion

The Hydrogen Fracture Toughness Tester (HFTT) is a mechanical testing machine designed for conducting fracture mechanics tests on materials in high-pressure hydrogen gas. The tester is needed for evaluating the effects of hydrogen on the cracking properties of tritium reservoir materials. It consists of an Instron Model 8862 Electromechanical Test Frame; an Autoclave Engineering Pressure Vessel, an Electric Potential Drop Crack Length Measurement System, associated computer control and data acquisition systems, and a high-pressure hydrogen gas manifold and handling system.

36 MATERIALS SCIENCE↗

Tuned sensitivity towards H{sub 2}S and NH{sub 3} with Cu doped barium strontium titanate materials

The different amount of Cu-doped Barium Strontium Titanate (BST) thick film materials have been tested for their gas-sensing performances towards NH{sub 3} and H{sub 2}S under dry and 50% relative humidity (RH) background conditions. The optimum NH{sub 3} sensitivity was attained with 0.1mol% Cu-doped BST whereas the selective detection of H{sub 2}S was highlighted using 5mol% Cu-doped BST material. No cross-sensitivity effects to CO, NO{sub 2}, CH{sub 4} and SO{sub 2} were observed for all tested materials operated at their optimum temperature (200°C) under humid conditions (50% RH). The presence of humidity clearly enhances the gas sensitivity to NH{sub 3} and H{sub 2}S detection.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

EVALUATION AND RECOMMENDATION OF SALTSTONE MIXER AUGER/PADDLES MATERIALS OF CONSTRUCTION FOR IMPROVED WEAR RESISTANCE

Wear and corrosion testing were conducted to evaluate alternate materials of construction for the Saltstone mixer auger and paddles. These components have been degraded by wear from the slurry processed in the mixer. Material test options included PVD coatings (TiN, TiCN, and ZrN), weld overlays (Stellite 12 and Ultimet) and higher hardness steels and carbides (D2 and tungsten carbide). The corrosion testing demonstrated that the slurry is not detrimental to the current materials of construction or the new candidates. The ASTM G75 Miller wear test showed that the high hardness materials and the Stellite 12 weld overlay provide superior wear relative to the Astralloy and CF8M stainless steel, which are the current materials of construction, as well as the PVD coatings and Ultimet. The following recommendations are made for selecting new material options and improving the overall wear resistance of the Saltstone mixer components: • A Stellite 12 weld overlay or higher hardness steel (with toughness equivalent to Astralloy) be used to improve the wear resistance of the Saltstone mixer paddles; other manufacturing specifications for the mixer need to be considered in this selection. • The current use of the Stellite 12 weld overlay be evaluated so that coverage of the 316 auger can be optimized for improved wear resistance of the auger. • The wear surfaces of the Saltstone mixer auger and paddles be evaluated so that laboratory data can be better correlated to actual service. • The 2-inch Saltstone mixer prototype be used to verify material performance.

36 MATERIALS SCIENCE↗

Mitigation of methane emission from an old unlined landfill in Klintholm, Denmark using a passive biocover system

Highlights: • An innovative biocover system was constructed on a landfill cell to mitigate the methane emission. • The biocover system had a mitigation efficiently of typically 80%. • The system also worked efficiently at ambient temperatures below freezing. • A whole landfill emission measurement tool was required to document the biocover system efficiency. - Abstract: Methane generated at landfills contributes to global warming and can be mitigated by biocover systems relying on microbial methane oxidation. As part of a closure plan for an old unlined landfill without any gas management measures, an innovative biocover system was established. The system was designed based on a conceptual model of the gas emission patterns established through an initial baseline study. The study included construction of gas collection trenches along the slopes of the landfill where the majority of the methane emissions occurred. Local compost materials were tested as to their usefulness as bioactive methane oxidizing material and a suitable compost mixture was selected. Whole site methane emission quantifications based on combined tracer release and downwind measurements in combination with several local experimental activities (gas composition within biocover layers, flux chamber based emission measurements and logging of compost temperatures) proved that the biocover system had an average mitigation efficiency of approximately 80%. The study showed that the system also had a high efficiency during winter periods with temperatures below freezing. An economic analysis indicated that the mitigation costs of the biocover system were competitive to other existing greenhouse gas mitigation options.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Second group of irradiation capsules: property data of irradiated welded stainless steel 347 and irradiated, welded, and hydrogen charged Zircaloy-4 for SHINE

Zircaloy-4 and AISI 347 stainless steel were irradiated to low doses (10 20 and 10 21 n/cm 2 ) at low temperature (~60°C) in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL). These materials were under consideration for some of the structural components of the medical isotope production facility developed by SHINE Technologies. Zircaloy-4 base metal, as welded, welded and post-weld heat treated (PWHT), and hydrogen charged samples were irradiated. AISI 347 base metal from Sandmeyer Steel, Penn Stainless, and Rolled Alloys suppliers were irradiated. AISI 347 gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) samples of Penn Stainless and Rolled Alloys were also irradiated. The irradiated materials were tested with microhardness and tensile tests at room temperature in air. The AISI 347 materials had more elongation after irradiation than the Zircaloy-4 materials. In fact, the Zircaloy-4 welded without PWHT and with H charging had the lowest elongation of any of the materials. This report is the final in a series of reports on this project.

36 MATERIALS SCIENCE↗

Differential Scanning Calorimetry Calibration and Heat Capacity

The Differential Scanning Calorimeter(DSC) is used to find multiple properties ofmaterials such as heat capacity, melting points, crystallization, and more. Fermilabowns the NETZSCH DSC 404 F3 Pegasus to test novel material for a high poweredtargetry components. The DSC heats up to 1500 C, uses a platinum furnace, and Al 2 O 3 crucibles. In order for the DSC to produce consistent and correct data,calibration of the machine was necessary. Testing with the given calibration kit ofknown metals. Once calibrated, testing on novel materials for their specific heatcapacity ensues.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Experimental Design for a Sponge-Wipe Study to Relate the Recovery Efficiency and False Negative Rate to the Concentration of a Bacillus anthracis Surrogate for Six Surface Materials

Two concerns were raised by the Government Accountability Office following the 2001 building contaminations via letters containing Bacillus anthracis (BA). These included the: 1) lack of validated sampling methods, and 2) need to use statistical sampling to quantify the confidence of no contamination when all samples have negative results. Critical to addressing these concerns is quantifying the probability of correct detection (PCD) (or equivalently the false negative rate FNR = 1 - PCD). The PCD/FNR may depend on the 1) method of contaminant deposition, 2) surface concentration of the contaminant, 3) surface material being sampled, 4) sample collection method, 5) sample storage/transportation conditions, 6) sample processing method, and 7) sample analytical method. A review of the literature found 17 laboratory studies that focused on swab, wipe, or vacuum samples collected from a variety of surface materials contaminated by BA or a surrogate, and used culture methods to determine the surface contaminant concentration. These studies quantified performance of the sampling and analysis methods in terms of recovery efficiency (RE) and not PCD/FNR (which left a major gap in available information). Quantifying the PCD/FNR under a variety of conditions is a key aspect of validating sample and analysis methods, and also for calculating the confidence in characterization or clearance decisions based on a statistical sampling plan. A laboratory study was planned to partially fill the gap in PCD/FNR results. This report documents the experimental design developed by Pacific Northwest National Laboratory and Sandia National Laboratories (SNL) for a sponge-wipe method. The study will investigate the effects on key response variables from six surface materials contaminated with eight surface concentrations of a BA surrogate (Bacillus atrophaeus). The key response variables include measures of the contamination on test coupons of surface materials tested, contamination recovered from coupons by sponge-wipe samples, RE, and PCD/FNR. The experimental design involves 16 test runs, to be performed in two blocks of eight runs. Three surface materials (stainless steel, vinyl tile, and ceramic tile) were tested in the first block, while three other surface materials (plastic, painted wood paneling, and faux leather) will be tested in the second block. The eight surface concentrations of the surrogate were randomly assigned to test runs within each block. Some of the concentrations will be very low and may present challenges for deposition, sampling, and analysis. However, such tests are needed to investigate RE and PCD/FNR over the full range of concentrations of interest. In each run, there will be 10 test coupons of each of the three surface materials. A positive control sample will be generated prior to each test sample. The positive control results will be used to 1) calculate RE values for the wipe sampling and analysis method, and 2) fit RE- and PCD-concentration equations, for each of the six surface materials. Data analyses will support 1) estimating the PCD for each combination of contaminant concentration and surface material, 2) estimating the surface concentrations and their uncertainties of the contaminant for each combination of concentration and surface material, 3) estimating RE (%) and their uncertainties for each combination of contaminant concentration and surface material, 4) fitting PCD-concentration and RE-concentration equations for each of the six surface materials, 5) assessing goodness-of-fit of the equations, and 6) quantifying the uncertainty in PCD and RE predictions made with the fitted equations.

59 BASIC BIOLOGICAL SCIENCES↗

Effects of Irradiation on Material G347A: Prepared for Tokai Carbon Co., Ltd. (Final Report)

This joint program between Oak Ridge National Laboratory (ORNL) and Tokai Carbon Co., Ltd., began in 2009 with the final objective being the preliminary qualification of graphite grade G347A as a candidate material for use in the Generation-IV high temperature gas-cooled nuclear reactor (HTGR). The first segment of this program involved the planning and design of the irradiation program, and the investigation of the feasibility of using specimens smaller than recommended in the pertinent American Society for Testing and Materials (ASTM) International test standards. The results from the first segment were provided to the program sponsor in the document titled “Graphite Pre-Irradiation Specimen Size Validation and Testing Program – Results – Tokai Carbon Japan” [1]. The second segment of this program included the irradiation of the graphite and the measurement of the changes to a set of predefined physical, mechanical, and thermal properties.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Report on Effects of Irradiation on Material IG-110 - Prepared for Toyo Tanso Co., Ltd.

This joint program between Oak Ridge National Laboratory (ORNL) and Toyo Tanso Co., Ltd., began in 2010 with the final objective being the creation of qualification data of graphite grade IG-110 as a candidate material for use in the Generation-IV high temperature gas-cooled nuclear reactor (HTGR). The first segment of this program involved the planning and design of the irradiation program, and the investigation of the feasibility of using specimens smaller than recommended in the pertinent American Society for Testing and Materials (ASTM) International test standards. The results from the first segment were provided to the program sponsor in the document titled “ Graphite Pre-Irradiation Specimen Size Validation and Testing Program-Results-Toyo Tanso Japan ” [1]. The second segment of this program included the irradiation of the graphite and the measurement of the changes to a set of pre-defined physical, mechanical, and thermal properties. The third segment of this program studies the irradiation-induced creep due to an applied compression stress.

36 MATERIALS SCIENCE↗

Benchmarking materials property prediction methods: the Matbench test set and Automatminer reference algorithm

Abstract We present a benchmark test suite and an automated machine learning procedure for evaluating supervised machine learning (ML) models for predicting properties of inorganic bulk materials. The test suite, Matbench, is a set of 13 ML tasks that range in size from 312 to 132k samples and contain data from 10 density functional theory-derived and experimental sources. Tasks include predicting optical, thermal, electronic, thermodynamic, tensile, and elastic properties given a material’s composition and/or crystal structure. The reference algorithm, Automatminer, is a highly-extensible, fully automated ML pipeline for predicting materials properties from materials primitives (such as composition and crystal structure) without user intervention or hyperparameter tuning. We test Automatminer on the Matbench test suite and compare its predictive power with state-of-the-art crystal graph neural networks and a traditional descriptor-based Random Forest model. We find Automatminer achieves the best performance on 8 of 13 tasks in the benchmark. We also show our test suite is capable of exposing predictive advantages of each algorithm—namely, that crystal graph methods appear to outperform traditional machine learning methods given ~10 4 or greater data points. We encourage evaluating materials ML algorithms on the Matbench benchmark and comparing them against the latest version of Automatminer.

36 MATERIALS SCIENCE↗

A Comparative Study of Two BAM Designs for Friction Sensitivity Testing of Explosives

A new commercial design of BAM friction tester that utilizes a programmable servo motor was tested in comparison to the traditional cam-driven model. Displacement and velocity profiles were analyzed for both designs; significant differences were found between the two designs, most notable of which is that the traditional cam-driven unit has plate velocities that can be 50–75 % greater than those seen on the servo-driven model. Five energetic materials were also tested on each machine, including PETN, RDX, HMX, CL-20, and HNAB. Finally, results from the servo-driven model generally showed slightly less sensitivity when compared to the cam driven model, though the magnitude of the difference is not significant enough to require modification of safe handling procedures for the materials tested.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

Transition in helium bubble strengthening of copper from quasi-static to dynamic deformation

Damage from low-temperature irradiation and the subsequent degradation of materials performance pose significant challenges for the storage of radioactive materials and for peripheral components in some nuclear reactor designs. Fully understanding the mechanical behavior of such materials requires test data for strain rates in both the quasi-static (< 10/s) and dynamic (>> 10/s) regimes. While dynamic testing has generally been avoided in the past for neutron irradiated (contamination concerns) and ion irradiated (insufficient volume) materials, surface-sensitive Richtmyer-Meshkov instability (RMI) tests were used in the present work to overcome these limitations. Here, nanopillar compression, nanoindentation, and RMI testing data from a helium implanted surface layer (~10 µm thick) were compiled to explore the effects of helium bubbles on the materials strength of high-purity copper at strain rates of 0.001/s – 10 8 /s. While nano-mechanical testing revealed increases in yield strength and hardness with increasing helium dose from 1000 to 4000 appm He, RMI indicated no significant changes in strength as compared to unimplanted copper. Here, this discrepancy in behavior was rationalized through a combination of recent literature and follow-on molecular dynamics (MD) simulations, leading to the conclusion that the nanoscale helium bubbles acting as dispersed barriers to dislocation motion at quasi-static strain rates collapse under shock loading and cease to be effective barriers at high strain rates.

36 MATERIALS SCIENCE↗

Effects of mold geometry on fiber orientation of powder injection molded metal matrix composites

Fiber orientations in metal matrix composites have significant effect on improving tensile properties. Control of fiber orientations in metal injection molded metal composites is a difficult task. In this study, two mold cavities of dimensions 6x6x90 mm and 10x20x180 mm were used for comparison of fiber orientation in injection molded metal composites test parts. In both mold cavities, convergent and divergent flows were developed by modifying the sprue dimensions. Scanning electron microscope (SEM) was used to examine the fiber orientations within the test samples. The results showed highly aligned fiber in injection molded test bars developed from the convergent melt flow. Random orientation of fibers was noted in the composites test bars produced from divergent melt flow.

36 MATERIALS SCIENCE↗

Development of inert density mock materials for HMX

Inert surrogates or mocks for high explosives are commonly used in place of the real material for complex experiments or in situations where safety is a concern. We tested several materials as potential mocks for HMX in terms of density, thermal stability, and processability. Selection criteria were developed and a literature search was conducted primarily using the Cambridge Structural Database. Moreover, out of over 200 potentially acceptable materials, six were chosen for crystallization experiments and a suite of analytical characterization. Of these six, 5-iodo-2'-deoxyuridine, N,N'-bis(2,3,4,5,6-pentafluorophenyl)oxamide, and 2,3,4,5,6-pentafluorobenzamide all were found to be thermally stable at 150°C, matched HMX density as a pressed pellet, and could be crystallized to appropriate particle sizes. These three materials are considered suitable inert density mocks for HMX and will be the subject of future testing.

36 MATERIALS SCIENCE↗