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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 883 records · Page 49
All sourcesNASA NTRSDOE OSTI
DOE OSTI2013

Effect of heat treatment on microstructure and interface of SiC particle reinforced 2124 Al matrix composite

The microstructure and interface between metal matrix and ceramic reinforcement of a composite play an important role in improving its properties. In the present investigation, the interface and intermetallic compound present in the samples were characterized to understand structural stability at an elevated temperature. Aluminum based 2124 alloy with 10 wt.% silicon carbide (SiC) particle reinforced composite was prepared through vortex method and the solid ingot was deformed by hot rolling for better particle distribution. Heat treatment of the composite was carried out at 575 °C with varying holding time from 1 to 48 h followed by water quenching. In this study, the microstructure and interface of the SiC particle reinforced Al based composites have been studied using optical microscopy, scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy (EDS), electron probe micro-analyzer (EPMA) associated with wavelength dispersive spectroscopy (WDS) and transmission electron microscopy (TEM) to identify the precipitate and intermetallic phases that are formed during heat treatment. The SiC particles are uniformly distributed in the aluminum matrix. The microstructure analyses of Al–SiC composite after heat treatment reveal that a wide range of dispersed phases are formed at grain boundary and surrounding the SiC particles. The energy dispersive X-ray spectroscopy and wavelength dispersive spectroscopy analyses confirm that finely dispersed phases are CuAl{sub 2} and CuMgAl{sub 2} intermetallic and large spherical phases are Fe{sub 2}SiAl{sub 8} or Al{sub 15}(Fe,Mn){sub 3}Si. It is also observed that a continuous layer enriched with Cu and Mg of thickness 50–80 nm is formed at the interface in between Al and SiC particles. EDS analysis also confirms that Cu and Mg are segregated at the interface of the composite while no carbide is identified at the interface. - Highlights: • The composite was successfully heat treated at 575°C for 1-48 hrs. • A layer of 50-75 nm is formed at interface after heat treatment. • No Carbide formation and SiC dissolution is observed at this temperature. • MgAl{sub 2}O{sub 4}, CuMgAl{sub 2} phases are segregated at interface of Al-SiC composite. • Mg and Cu are also segregated at near to the grain boundary.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Preparation, microstructure and properties of AlN/CBC composites

Highlights: • AlN/CBC composites can be prepared by gelcasting and pressureless sintering method. • Suitable sintering additive content and increasing sintering temperature help to improve properties of composite. • Relative density, C content and microstructure et al. have effect on properties of composite. - Abstract: Gelcasting method with nontoxic biopolymer as gel former can be used to prepare ceramics with complex shape. AlN ceramic bonded carbon (AlN/CBC) composites with light weight were fabricated by gelcasting and pressureless sintering method using nontoxic agarose as gel former with Y{sub 2}O{sub 3} + CaF{sub 2} as sintering additive. The effect of sintering additive content and sintering temperature on the microstructure, flexural strength and thermal conductivity of composites was investigated. The results reveal that, as the temperature decreases, the raw powders solidify into three-dimensional net structures through abundant hydrogen bonds in the agarose. High sintering temperature facilitates densification and improves mechanical and thermal properties of the composites. Increasing sintering additive content can also tune the density and raise flexural strength. The AlN/CBC composite containing 7 wt% sintering additive content, which was sintered at 2000 °C, exhibits the highest thermal conductivity. Relative density, C content and microstructure uniformity have effects on properties of AlN/CBC composite.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Research on the interfacial structure and property improvement of the Cfiber/2Si-B-3C-N ceramic matrix composite

Highlights: • The C{sub fiber}/2Si-B-3C-N composite with nice properties was successfully prepared. • ZrO{sub 2} promotes the densification process, homogeneous nucleation and grain growth. • The interface reaction in the composite was well controlled by the addition of ZrO{sub 2}. • The damage to carbon fiber was largely avoided by the addition of ZrO{sub 2}. - Abstract: A mixture of the mechanically alloyed 2Si-B-3C-N powder and short carbon fiber was hot pressed at 1800 °C for 30 mins in nitrogen. Careful investigation to the prepared C{sub fiber}/2Si-B-3C-N ceramic matrix composite revealed that the composite was very difficult to be densified. Heterogeneous nucleation, abnormal grain growth and severe interface reaction occurred on the fiber surface or between the fiber and the ceramic matrix, leading to a small density and weak mechanical properties of the composite. For the prepared composite without any additive, the relative density, flexural strength, elastic modulus and fracture toughness is 71.7%, 64.6 MPa, 14.7 GPa and 1.47 MPa·m{sup 1/2}, respectively. The average size of the SiC grains close to and far away from the carbon fiber is 249.10 nm and 50.45 nm, respectively. However, with the addition of ZrO{sub 2} (7.5 mol%), the above mentioned phenomenons are changed noticeably, and those properties are significantly increased to 88.5%, 112.4 MPa, 111.1 GPa and 2.94 MPa·m{sup 1/2}, respectively. At the same time, the SiC grains close to or far away from the carbon fiber almost have the same average size of about 448.21 nm, and almost no interface reaction occurs. It shows that the addition of ZrO{sub 2} not only facilitates the sintering and densification process, but also depresses the interface reaction, promotes the homogeneous nucleation and grain growth, and hence significantly improves the mechanical properties of the C{sub fiber}/2Si-B-3C-N composite. This interesting finding is favorable for the preparation of carbon fiber reinforced ceramic matrix composite, which requires both a large relative density and well controlled interface reaction.

36 MATERIALS SCIENCE↗
DOE OSTI2014

One-step synthesis of homogeneous BaFe{sub 12}O{sub 19}/Y{sub 3}Fe{sub 5}O{sub 12} composite powders

Highlights: • A simple one-step sol–gel method was used to synthesize composite magnets. • The composite powders show good homogeneity and exchange coupling. • The M{sub r}/M{sub s} value increases with the BaM concentration. - Abstract: BaFe{sub 12}O{sub 19}/Y{sub 3}Fe{sub 5}O{sub 12} (BaM/YIG) composite powders were synthesized via a simple one-step sol–gel method. The phase composition and morphology of the as-synthesized composite powders were characterized using an X-ray diffractometer and a scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The magnetic properties of the composite powders were investigated by a vibrating sample magnetometer. Compared with the composite powders prepared by the conventional physical mixing method, the BaM/YIG composite powders show better homogeneity and exchange coupling.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Dielectric and magnetic properties of xCoFe{sub 2}O{sub 4}–(1 − x)[0.5Ba(Zr{sub 0.2}Ti{sub 0.8})O{sub 3}–0.5(Ba{sub 0.7}Ca{sub 0.3})TiO{sub 3}] composites

Highlights: • Spinel–perovskite xCoFe{sub 2}O{sub 4}–(1 − x)(0.5Ba(Zr{sub 0.2}Ti{sub 0.8})O{sub 3}–0.5(Ba{sub 0.7}Ca{sub 0.3})TiO{sub 3}) composites have been synthesized by solid state reaction method. • Two anomalies in dielectric constant have been identified, and the composites show relaxor behaviour. • The magnetic properties of the composites improve with increasing concentration of CoFe{sub 2}O{sub 4}. • Enhanced magnetodielectric effect is found, and magnetoelectric coupling has been confirmed by Δϵ ∼ γM{sup 2} relation. • Optical band gap energy of these composites has been reported for the first time. - Abstract: xCoFe{sub 2}O{sub 4}–(1 − x)(0.5Ba(Zr{sub 0.2}Ti{sub 0.8})O{sub 3}–0.5(Ba{sub 0.7}Ca{sub 0.3})TiO{sub 3}) composites with x = 0.1, 0.2, 0.3 and 0.4 have been synthesized by solid state reaction method. X-ray diffraction analysis and field emission secondary electron microscopy have been used for structural and morphological analysis, respectively. The spinel CoFe{sub 2}O{sub 4} and perovskite 0.5Ba(Zr{sub 0.2}Ti{sub 0.8})O{sub 3}–0.5(Ba{sub 0.7}Ca{sub 0.3})TiO{sub 3} phase could be identified in the composites. Two anomalies in dielectric constant have been identified: first one is close to ferroelectric to paraelectric phase transition of 0.5Ba(Zr{sub 0.2}Ti{sub 0.8})O{sub 3}–0.5(Ba{sub 0.7}Ca{sub 0.3})TiO{sub 3} ceramic and the other lies near the magnetic transition temperature of CoFe{sub 2}O{sub 4}. There is an increase in magnetocapacitance and saturation magnetization of the composites at room temperature with increase in CoFe{sub 2}O{sub 4} content. The magnetoelectric coupling coefficient (γ) was approximated by Δϵ ∼ γM{sup 2} relation. The optical band gap energy of the composites decreases with increase in CoFe{sub 2}O{sub 4} content.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Synthesis, characterization, electrical and dielectric studies of AgCuI and Co-SnO{sub 2} composite solid electrolytes

Highlights: • The SCI–CDS composites were characterized by XRD, Far IR and SEM. • Conductivity reached 1.29 × 10{sup −4} S/cm at room temperature for x = 0.4 composition. • The value of dielectric constant decreases with the increase of frequency. - Abstract: The composite solid electrolytes of AgCuI (SCI) and Co-SnO{sub 2} (CDS) were prepared by direct mixing method. The phase structure, composition and surface morphology of the composites were explained by X-ray diffraction (XRD), Far infrared spectroscopy (Far IR) and Scanning electron microscopy (SEM). AC impedance spectroscopy revealed that the ionic conductivity was effectively increased with the increase of temperature. Presence of a semicircle in the impedance spectra shows the greater contribution of grain than the grain boundary. Addition of CDS particles enhanced the ionic conductivity of the composites, reached a maximum value σ = 1.29 × 10{sup −4} S cm{sup −1} at room temperature for x = 0.4 composition. The dielectric values of the composite were gradually increased upon increasing the temperature, followed by a sharp change observed at 440 K. The electrical modulus of the sample was decreased with the increase of temperature and exhibits a single relaxation.

36 MATERIALS SCIENCE↗
DOE OSTI2016

ZnS/Ni{sub 2}P core/shell composites: Simple hydrothermal synthesis, characterization and its photocatalytic degradation of pyronine B

Highlights: • ZnS/Ni{sub 2}P composites have been firstly synthesized via a gentle hydrothermal route. • The composites have been characterized by XRD, SEM and TEM. • ZnS/Ni{sub 2}P showed enhanced photocatalytic degradation activity for pyronine B. • The reason for the enhanced photocatalytic activity has been discussed. - Abstract: ZnS/Ni{sub 2}P core/shell composites were successfully synthesized using a hydrothermal method. The composites have been characterized by XRD, SEM, TEM and the corresponding results showed that the composites were composed of the cubic ZnS microspheres, which were made up of ZnS nanoparticles, and Ni{sub 2}P nanoparticles coated on the surfaces of ZnS microspheres. Compared with ZnS microspheres, ZnS/Ni{sub 2}P core/shell composites showed enhanced photocatalytic degradation activity for pyronine B under UV irradiation. This may be related to the effective separation of photogenerated electron–hole pairs in ZnS/Ni{sub 2}P composites which can greatly reduce the chance of their recombination. Furthermore, superoxide ions and hydroxyl radical can be more easily produced through ZnS/Ni{sub 2}P composites, which is also beneficial for the degradation of pyronine B.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Synthesis and electrochemical performance of mesoporous SiO{sub 2}–carbon nanofibers composite as anode materials for lithium secondary batteries

Highlights: • Mesoporous SiO{sub 2}–carbon nanofibers composite synthesized on Ni foam without any binder. • This composite was directly applied as anode material of Li secondary batteries. • Showed the highest initial (2420 mAh/g) and discharging (2092 mAh/g) capacity. • This material achieved a retention rate of 86.4% after 30 cycles. - Abstract: In this study, carbon nanofibers (CNFs) and mesoporous SiO{sub 2}–carbon nanofibers composite were synthesized and applied as the anode materials in lithium secondary batteries. CNFs and mesoporous SiO{sub 2}–CNFs composite were grown via chemical vapor deposition method with iron-copper catalysts. Mesoporous SiO{sub 2} materials were prepared by sol–gel method using tetraethylorthosilicate as the silica source and cetyltrimethylammoniumchloride as the template. Ethylene was used as the carbon source and passes into a quartz reactor of a tube furnace heated to 600 °C, and the temperature was maintained at 600 °C for 10 min to synthesize CNFs and mesoporous SiO{sub 2}–CNFs composite. The electrochemical characteristics of the as-prepared CNFs and mesoporous SiO{sub 2}–CNFs composite as the anode of lithium secondary batteries were investigated using a three-electrode cell. In particular, the mesoporous SiO{sub 2}–CNFs composites synthesized without binder after depositing mesoporous SiO{sub 2} on Ni foam showed the highest charging and discharging capacity and retention rate. The initial capacity (2420 mAh/g) of mesoporous SiO{sub 2}–CNFs composites decreased to 2092 mAh/g after 30 cycles at a retention rate of 86.4%.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Preparation and characterization of CdS/BiOI composites with enhanced photocatalytic activity for degradation of 17α-ethinyl estradiol

Highlights: • A chemical bath deposition method was used for synthesis of CdS/BiOI composite. • The removal rate of EE2 over CdS/BiOI composite could approach 100% after 12 min under visible light irradiation. • The Z-scheme mechanism of EE2 degradation by CdS/BiOI was proposed. - Abstract: A novel CdS/BiOI composite has been prepared via a chemical bath deposition method. The physical and chemical properties of as-prepared composites were characterized by XRD, SEM, TEM, EDS, XPS, UV–vis DRS, and PL. The synthesized CdS/BiOI composites exhibited superior photocatalytic activity in photodegrading of 17α-ethinyl estradiol (EE2) compared to pure CdS and pure BiOI, and the removal rate of EE2 could approach 100% after only 12 min of visible light irradiation using 3:1 CdS/BiOI composite as photocatalyst. The reaction rate constant over 3:1 CdS/BiOI composite was 6.3, 7.1 and 70.9 times higher than that of pure CdS, pure BiOI and P25 respectively. In addition, a Z-scheme charge separation mechanism was proposed on the basis of the experimental results and the theoretical calculation. Moreover, the prepared composite showed good stability and recyclability which are beneficial for its practical application.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Low loss polypropylene-silicon composites for millimetre wave applications

Highlights: • Developed polypropylene-silicon composite. • The composite shows a decrease in loss tangent with increasing frequency. • The composite is useful for high frequency applications such as Internet of Things and 5th Generation wireless communication. - Abstract: Polypropylene-silicon composite laminates were fabricated via hot pressing and their dielectric properties up to 35 GHz were studied. The loss tangent was found to decrease with increasing frequency whereas an increasing trend of loss tangent has previously been reported in the literature for such composites. The decreasing trend of the loss tangent with frequency is due to the decreasing conductor loss of silicon (Si) and indicates the possibility for use in high frequency applications such as the Internet Of Things and 5 t h generation wireless communication. The composite containing 25 vol% of Si had a relative permittivity of 3.5 and a loss tangent of 0.001 at 35 GHz. The coefficient of thermal expansion and the thermal conductivity of 40 vol% Si loaded composites were 51 ppm/{sup o}C and 2.23 W/mK, respectively. The thermal conductivity of the composite increased by 163% and 913% for 25 and 40 vol% Si addition, respectively.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2025

Fabrication of Piezoelectric Polymer and Metal–Organic Framework Composite Thin Films Using Solution Shearing

Polymer-metal–organic framework (polymer-MOF) composites have garnered significant interest as polymers can enhance the processability and industrial applicability of MOFs. Thin films of these composites are particularly attractive for applications in sensing, separations, and flexible electronics. Solution shearing, a meniscus-guided coating technique, has emerged as a scalable process for fabricating thin films of MOFs, and can produce large-area films within minutes. In this study, we utilized solution shearing to fabricate composite thin films of a MOF UiO-66 and a piezoelectric polymer poly(vinylidene fluoride-trifluoroethylene) (P(VDF-TrFE)), investigating how polymer concentration during MOF synthesis and composite formation influences thin film properties, including crystallinity, surface coverage, and piezoelectric performance. Additionally, solid-state NMR spectroscopy was utilized to probe the interactions between P(VDF-TrFE) and UiO-66 in the composite. Evidence from solid-state NMR indicated polymer-MOF interactions, suggesting that the polymer strands are in close proximity to the UiO-66 pores, supporting a mixed surface coating and pore infiltration model. Furthermore, incorporating P(VDF-TrFE) enhanced the film’s areal coverage from 70% to 100%. While the thermal conductivity remained essentially unchanged, the composite film showed an improved piezoelectric effect. The composite with 91 wt % P(VDF-TrFE) exhibited the highest output voltage of 9.1 V and a sensitivity of 0.26 V/N under applied pressure. This work demonstrates the potential of solution shearing as a scalable technique for fabricating polymer-MOF composite thin films.

P(VDF-TrFE)↗
DOE OSTI2023

Polymer-Grafted Cellulose Nanofibrils with Enhanced Interfacial Compatibility for Stronger Poly(lactic acid) Composites

Cellulose nanofibrils (CNFs) are a promising reinforcement for biodegradable composite matrices such as poly(lactic acid) (PLA), but they require commercially scalable drying methods that preserve their fibrillar morphology along with improved interfacial interactions with polymer matrices. In this work, a water-based grafting-through polymerization scheme to modify CNFs improved spray drying behavior and reinforcement capacity in PLA composites. All polymer modifications yielded CNFs with a more fibrillar morphology after spray drying, increasing specific surface area by up to 490% compared to unmodified CNFs, values similar to conventional freeze drying. Polymer-grafted CNFs in PLA composites improved the tensile strength by 16% at 20 wt % loading and stiffness by 22% at a 10 wt % loading with two different graft-polymer chemistries compared to unmodified CNF composites. Surface energy heterogeneity measurements of the reinforcements and PLA matrix were employed to understand the improvements in composite properties. Polymer modifications lowered the total surface energy of the CNFs, and calculated ratios of work of adhesion to work of cohesion suggested improved interfacial compatibility for four of the modified CNFs with PLA. Rheological oscillatory shear studies of the composites correlated solid-like melt behavior, as demonstrated by storage moduli dominance, with higher tensile strength. Thermal analysis of the composites revealed that excessive plasticization by the poly(oligoethylene glycol methyl ether methacrylate)-grafted sample potentially offset mechanical property improvements imparted by the more fibrillar morphology. This work provides an opportunity for large-scale manufacturing of CNF/PLA composites via an entirely aqueous modification scheme and industrially relevant spray drying process.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Additive manufacturing of carbon fiber-reinforced thermoset composites via in-situ thermal curing

Fiber-reinforced polymer composites are lightweight structural materials widely used in the transportation and energy industries. Current approaches for the manufacture of composites require expensive tooling and long, energy-intensive processing, resulting in a high cost of manufacturing, limited design complexity, and low fabrication rates. Here, we report rapid, scalable, and energy-efficient additive manufacturing of fiber-reinforced thermoset composites, while eliminating the need for tooling or molds. Use of a thermoresponsive thermoset resin as the matrix of composites and localized, remote heating of carbon fiber reinforcements via photothermal conversion enables rapid, in-situ curing of composites without further post-processing. Rapid curing and phase transformation of the matrix thermoset, from a liquid or viscous resin to a rigid polymer, immediately upon deposition by a robotic platform, allows for the high-fidelity, freeform manufacturing of discontinuous and continuous fiber-reinforced composites without using sacrificial support materials. This method is applicable to a variety of industries and will enable rapid and scalable manufacture of composite parts and tooling as well as on-demand repair of composite structures.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Development of silver and zinc oxide decorated nanoclay containing polymeric composites for water disinfection applications

Contaminated drinking water has serious implications to the human health that could lead to death. The rapid growth of bacterial contamination in drinking water is alarming, and yet a robust and cost effective method with less limitation has not been developed. The current study is aimed at evaluating the performance of nanoclay composites dispersed in chitosan biopolymer as an antibacterial material. The performances of the composites were evaluated using the batch kinetic studies. Three composites of Ag-CtsB, ZnO-CtsB and Ag/ZnO-CtsB were prepared and evaluated against gram negative Escherichia coli and gram positive Enterococcus faecalis bacteria. The composites were characterized by powder X-ray diffraction, scanning electron microscope, energy dispersive spectroscopy and BET surface area measurements. Antibacterial activity results showed that the composites can be a potent bactericide material for water disinfection as they are highly effective against both gram negative and gram positive bacteria tested. Whereas both Ag-CtsB and ZnO-CtsB composites showed good antibacterial activity against bacteria with removal efficiency from 51%, best antibacterial activity was observed with Ag/ZnO-CtsB composite with removal efficiency from 78%. The results revealed that Ag/ZnO-CtsB composite is a promising bactericide that is highly effective against both gram negative and gram positive bacteria tested.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2015

Properties of natural rubber/attapulgite composites prepared by latex compounding method: Effect of filler loading

This paper reports on the effect of filler loading on properties of natural rubber (NR)/attapulgite (ATP) composites. The NR/ATP composites were prepared by latex compounding method. It is called as masterbatch. The masterbatch was subsequently added to the NR through melt mixing process. The vulcanized NR/ATP composites were subjected to mechanical, swelling and morphological tests. All the results were compared with NR/ATP composites prepared by conventional system. The composites from masterbatch method showed better results compared to composites prepared by conventional method. They have higher tensile properties, elongation at break and tear strength. The images captured through scanning electron microscopy test revealed the improvement of tensile strength in masterbatch NR/ATP composites. It can be seen clearly that masterbatch NR/ATP have better filler dispersion compared to conventional method NR/ATP composites.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Site Disorder as a Predictor for Compositionally Complex 5RE 2 Zr 2 O 7 Ceramic Phase Stability

Here, phase formation and stability of five component compositionally complex rare earth zirconates (5RE 2 Zr 2 O 7 ) were investigated by X-ray diffraction and electron microprobe analysis. Zirconates with different rare earth compositions (LaNdSmEuDy, LaNdSmEuYb, LaNdEuErYb, LaNdDyErYb, SmEuDyYHo, LaYHoErYb, and DyYHoErYb) were synthesized at 1700°C and 2000°C by the solid-state method to investigate the effect of A-site site disorder (δ A ) on phase stability. Increased site disorder results from mixed cation occupancy with localized crystallographic strain and bond disorder. Compositions LaNdSmEuDy (δ A = 4.6) and LaNdSmEuYb (δ A = 6.0) produced a single pyrochlore phase and compositions SmDyYHoErYb (δ A = 2.8), LaYHoErYb (δ A = 6.2), and DyYHoErYb (δ A = 1.7) produced a single fluorite phase. High δ A compositions LaNdEuErYb (δ A = 6.9) and LaNdDyErYb (δ A = 7.2) produced a pyrochlore and fluorite phase mixture at 1700°C. Single phase was obtained for the latter composition at 2000°C. Of the single phase compositions calcined at 1700°C, LaNdSmEuYb and LaYHoErYb (both with largest δ A ) showed decomposition to mixed fluorite and pyrochlore phases during lower temperature anneals, indicating entropic stabilization. Comparison with prior work shows a temperature dependence of the critical δ A for phase stability, and compositions near it are expected to be entropy stabilized.

36 MATERIALS SCIENCE↗
NASA NTRS1985

Composite materials for space structures

Composite materials have been extensively used for spacecraft structures because of their unique combination of high specific strength and stiffness, low weight, good dimensional stability, and high specific damping capacity. High-modulus graphite reinforced epoxies have been the principal composite material system used. For early applications composites were selected primarily to reduce weight. However, the development of high precision structures such as The Space Telescope required high modulus composites with a coefficient of thermal expansion close to zero to meet design requirements. The use of advanced composites for space structures is reviewed in this paper. Barriers likely to limit further applications of composites are discussed and highlights of current research to improve composites are presented. New developments Jn composites technology which could impact future spacecraft systems are also reviewed.

Composites↗
NASA NTRS2014

Materials, Manufacturing and Test Development of a Composite Fan Blade Leading Edge Subcomponent for Improved Impact Resistance

Application of polymer matrix composite materials for jet engine fan blades is becoming attractive as an alternative to metallic blades; particularly for large engines where significant weight savings are recognized on moving to a composite structure. However, the weight benefit of the composite of is offset by a reduction of aerodynamic efficiency resulting from a necessary increase in blade thickness; relative to the titanium blades. Blade dimensions are largely driven by resistance to damage on bird strike. Further development of the composite material is necessary to allow composite blade designs to approximate the dimensions of a metallic fan blade. The reduction in thickness over the state of the art composite blades is expected to translate into structural weight reduction, improved aerodynamic efficiency, and therefore reduced fuel consumption. This paper presents test article design, subcomponent blade leading edge fabrication, test method development, and initial results from ballistic impact of a gelatin projectile on the leading edge of composite fan blades. The simplified test article geometry was developed to realistically simulate a blade leading edge while decreasing fabrication complexity. Impact data is presented on baseline composite blades and toughened blades; where a considerable improvement to impact resistance was recorded.

Ballistic Impact↗