Space Shuttle Aerothermodynamics Technology Conference. Volume 4: Operational flight mechanics
Proceedings of conference on space shuttle aerothermodynamics with emphasis on operational flight mechanics - Vol. 4
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Proceedings of conference on space shuttle aerothermodynamics with emphasis on operational flight mechanics - Vol. 4
The longitudinal, directional, and lateral static stability and control characteristics of a delta lifting body and a delta-wing body were obtained at a Mach number of 20 in helium for operational Reynolds numbers over an angle-of-attack range of -4 deg to 55 deg. The aerodynamic characteristics of the wing body were then evaluated in an entry study to examine the effects of vehicle performance on the aerothermodynamic parameters associated with constant and variable angle-of-attack modes for a 1500-n. mi. cross range. The experimental results indicated that the vehicles were stable, except for neutral directional stability for the wing-body shape, and could be trimmed over the operational angle-of-attack range; however, the wing-body vehicle had adverse yaw due to roll control. This roll-yaw coupling was not examined for the lifting body. The trajectory analysis indicated that a 17-percent decrease in performance required little change in the constant angle-of-attack entry mode and, in turn, resulted in a small decrease in the total heat load. For the pitch-modulated entry, the performance decrease required the pitch maneuver to begin earlier during entry and to last longer in order to meet the 1500-n. mi. cross range without a major heating penalty. The performance reduction also had little effect on the maximum laminar radiation equilibrium temperature over a major portion of the lower surface of the wing-body vehicle regardless of the entry mode.
Aerothermodynamic measurements were obtained on two Apollo spacecraft during atmospheric entry at near-lunar-return velocities. Histories of measured pressure and of convective and radiative heating rates are compared with theoretical predictions and with wind-tunnel results. The comparisons show that pressures measured in the wind tunnel correspond to those measured in the flight environment of the entry face. Unexplained low pressures were obtained on the conical section. Measured radiative heating rates agree with predictions calculated for both visible and infrared radiation. Good agreement was found between convective heating rates measured in flight and predictions obtained by using cold wall theory adjusted for mass injection from the ablator.
Based on experimental data, the aerothermodynamic surface environment for the Space Shuttle Orbiter reaction control system (RCS) thrusters during entry was established. Using this environment the required thermal protection for the RCS thruster nozzles and surrounding vehicle surfaces on the orbiter nose was determined. Wind tunnel test data was obtained at Mach 8 to measure the heat transfer and pressure distribution in separated flow due to deep, three-dimensional cavities and lateral jet interference using helium and air (hot and cold) injection from a supersonic nozzle. Results of the analysis and correlation of the test data are presented.
Wind-tunnel testing ground rules are discussed together with questions of orbiter heating, orbiter aerodynamics, flow fields, and ascent configurations. Aerodynamic heating is not expected to be of concern during ascent prior to solid rocket booster staging because of the relatively low staging velocity. It is pointed out that aerothermodynamics technology for the Space Shuttle orbiter has a three-year data base and is in hand. As shuttle support requirements diminish, and more effort can be brought to bear on advanced studies, advanced aerospace vehicle types, and their potential mission and operational requirements, will be explored in increasing depth.
Summary listings of published documentation of SADSAC processed data arranged chronologically and by shuttle configuration are presented to provide an up-to-date record of all applicable aerothermodynamic data collected, processed, or summarized in the course of the space shuttle program. The various tables or listings are designed to provide survey information to the various space shuttle managerial and technical levels. The various listings of the shuttle test data information, the list contents, and the purpose are described.
A theoretical analysis for the inlet of the NASA Hypersonic Research Engine (HRE) Aerothermodynamic Integration Model (AIM) has been undertaken by use of a method-of-characteristics computer program. The purpose of the analysis was to obtain pretest information on the full-scale HRE inlet in support of the experimental AIM program (completed May 1974). Mass-flow-ratio and additive-drag-coefficient schedules were obtained that well defined the range effected in the AIM tests. Mass-weighted average inlet total-pressure recovery, kinetic energy efficiency, and throat Mach numbers were obtained.
Combustor test results of the NASA Aerothermodynamic Integration Model are presented of a ramjet engine developed for operation between Mach 3 and 8. Ground-based and flight experiments which provide the data required to advance the technology of hypersonic air-breathing propulsion systems as well as to evaluate facility and testing techniques are described. The engine was tested with synthetic air at Mach 5, 6, and 7. The hydrogen fuel was heated to 1500 R prior to injection to simulate a regeneratively cooled system. Combustor efficiencies up to 95 percent at Mach 6 were achieved. Combustor process in terms of effectiveness, pressure integral factor, total pressure recovery and Crocco's pressure-area relationship are presented and discussed. Interactions between inlet-combustor, combustor stages, combustor-nozzle, and the effects of altitude, combustor step, and struts are observed and analyzed.
The Hypersonic Research Engine-Aerothermodynamic Integration Model (HRE-AIM) was designed, fabricated, and tested in the Hypersonic Tunnel Facility. The HRE-AIM is described along with its installation in the wind tunnel facility. Test conditions to which the HRE-AIM was subjected and observations made during the tests are discussed. The overall engine performance, component interaction, and ignition limits for the design are evaluated.
The data reduction program used to analyze the performance of the Aerothermodynamic Integration Model is described. Routines to acquire, calibrate, and interpolate the test data, to calculate the axial components of the pressure area integrals and the skin function coefficients, and to report the raw data in engineering units are included along with routines to calculate flow conditions in the wind tunnel, inlet, combustor, and nozzle, and the overall engine performance. Various subroutines were modified and used to obtain species concentrations and transport properties in chemical equilibrium at each of the internal and external engine stations. It is recommended that future test plans include the configuration, calibration, and channel assignment data on a magnetic tape generated at the test site immediately before or after a test, and that the data reduction program be designed to operate in a batch environment.
The design and development of the Aerothermodynamic Integration Model (AIM) of the Hypersonic Research Engine (HRE) is described. The feasibility of integrating the various analytical and experimental data available for the design of the hypersonic ramjet engine was verified and the operational characteristic and the overall performance of the selected design was determined. The HRE-AIM was designed for operation at speeds of Mach 3 through Mach 8.
A program of entry aerothermodynamics has been conducted to support the Pioneer Venus multiprobe mission. Aspects of the study include radiative property data, radiative blockage effectiveness measurements, heating calculations, aerodynamic and convective heating studies, and radio communications blackout models. Some of the historical background for the investigation is reviewed, and recommendations are made concerning the use of the developed technology in probe design and the continuation of certain elements of the program.
An aerodynamic engine inlet analysis was performed on the experimental results obtained at nominal Mach numbers of 5, 6, and 7 from the NASA Hypersonic Research Engine (HRE) Aerothermodynamic Integration Model (AIM). Incorporation on the AIM of the mixed-compression inlet design represented the final phase of an inlet development program of the HRE Project. The purpose of this analysis was to compare the AIM inlet experimental results with theoretical results. Experimental performance was based on measured surface pressures used in a one-dimensional force-momentum theorem. Results of the analysis indicate that surface static-pressure measurements agree reasonably well with theoretical predictions except in the regions where the theory predicts large pressure discontinuities. Experimental and theoretical results both based on the one-dimensional force-momentum theorem yielded inlet performance parameters as functions of Mach number that exhibited reasonable agreement. Previous predictions of inlet unstart that resulted from pressure disturbances created by fuel injection and combustion appeared to be pessimistic.
The feasibility of using corrugated panels as a thermal protection system for an advanced space transportation vehicle was investigated. The study consisted of two major tasks: development of improved correlations for wind tunnel heat transfer and pressure data to yield design techniques, and application of the design techniques to determine if corrugated panels have application future aerospace vehicles. A single-stage-to-orbit vehicle was used to assess advantages and aerothermodynamic penalties associated with use of such panels. In the correlation task, experimental turbulent heat transfer and pressure data obtained on corrugation roughened surfaces during wind tunnel testing were analyzed and compared with flat plate data. The correlations and data comparisons included the effects of a large range of geometric, inviscid flow, internal boundary layer, and bulk boundary layer parameters in supersonic and hypersonic flow.
Lifting aerodynamic configurations have been screened and selected for the Mars aerocapture mission that (1) meet the geometric packaging requirements of the various payloads and the Space Shuttle cargo bay and (2) provide the aerodynamic performance characteristics required to obtain the atmospheric exit steering accuracy and the parachute deployment conditions desired. Hypersonic heat transfer and aerodynamic loads to the vehicle in the CO2 atmosphere are evaluated. Contemporary low density ablative thermal protection materials were selected that meet all the atmospheric entry requirements and provide a minimum mass solution. Results are presented of the aerodynamic configuration and thermal protection materials screening and selection. It is concluded that the aerothermodynamic design of this concept is feasible using state-of-the-art technology.
Lifting aerodynamic configurations have been screened and selected for a generic planetary aerocapture/aeromaneuver vehicle where a common configuration will be utilized for missions to any of several planets including Mars, Saturn and Uranus. Hypersonic convective and radiative heat transfer to these vehicles was estimated based on a combination of three-dimensional inviscid and viscous flow field solutions and from engineering correlations developed for the numerous complete convective and radiative heat transfer evaluations in CO2 and H2-He mixtures from the Pioneer Venus and Galileo programs. Thermal protection materials have been selected and sized. It is recommended that the thermal protection system be designed for each specific mission, thus maximizing the deliverable payload. Aerothermodynamic technology needs of this generic aerocapture concept are identified.
"Aerothermodynamics' involves the disciplines of chemistry, thermodynamics, fluid mechanics and heat transfer which have collaborative importance in propulsion systems. There are growing opportunities for the further application of these disciplines to improve the methodology for the design of advanced gas turbines; particularly, the combustor and turbine. Design procedures follow empirical or cut and try guidelines. The tremendous advances in computational analysis and in instrumentation techniques hold promise for research answers to complex physical processes that are currently not well understood. The transfer of basic research understanding to engineering design should result in shorter, less expensive development commitments for engines. The status and anticipated opportunities in research topics relevant to combustors and turbines is reviewed.
An assessment is made of the severity of the physical phenomena affecting the aerothermodynamics of advanced space transportation system hypervelocity flights at low ambient density, and flight domains corresponding to these phenomena are mapped. The development of advanced computational codes that will be needed when approximate conceptual studies have defined advantageous configurations is discussed. The advanced space transportation systems considered are an aeroassisted orbital transfer vehicle and a small, rapid response maneuverable craft which is launched either from earth or a conventional aircraft, assumes near-earth orbit, and finally reenters with lift and cross range capability to land on an airstrip.