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At least 91 records · Page 5

Characterizing Impacts of Dry Coal Feeding in High Pressure Oxy-Coal Combustion Systems

Reaction Engineering International (REI) has managed a team of experts from the University of Utah, Southeast University (SEU) in Nanjing, China, Electric Power Research Institute (EPRI), Corrosion Management Ltd. (C-M), Praxair, and Brigham Young University (BYU) to investigate dry pulverized coal feeding for pressurized oxy-coal combustion. Dry feed firing systems for entrained flow, pressurized, oxy-coal combustors have not been well developed, although related technologies have been used in the Shell Gasification Process and for pressurized fluid bed combustion. DOE-funded research recently completed at REI and the University of Utah focused on characterizing impacts of high temperatures and pressures in oxy-coal combustion systems. For high pressure combustion, that research used a coal slurry feed into a 17 bar pressurized combustor. As a consequence of that research, it was identified that fuel feeding and firing system flexibility are challenges that require attention. Based on that experience, the approach of using a coal slurry feed system leads to challenges in producing consistent atomization of the slurry, which causes burnout problems, especially at high pressures. In addition, slurry atomization processes may be difficult to scale to sizes appropriate for practical commercial use. Dry pressurized coal burner systems, on the other hand, have the potential to yield efficiency gains, improve flexibility and facilitate applications at larger scales. Experimental work was conducted at the University of Utah Industrial Combustion and Gasification Research Facility as well as the 100 kW pressurized oxy-coal combustor (POC) facility at Brigham Young University. Mechanism development and CFD-based combustion and dense-phase flow modeling were performed at REI. Successful completion of the project objectives has resulted in the following key deliverables: 1) Design and prototype of a pressurized pulverized coal feeding and oxy-firing system 2) Data from a 100kW, pressurized (15 bar) entrained flow reactor with a dry feeding delivery and burner system that describes flame characteristics, radiative heat flux profiles, carbon burnout, along with characteristics of ash aerosols, fouling, and slagging. 3) Validated and transportable models that describe the relevant conditions in pressurized oxy-combustion systems and that can be used for scale-up and optimization. 4) Principles to guide design of high pressure, pilot-scale and full-scale coal oxy-firing systems. 5) Assessment of pressurized oxy-combustion impacts on key parameters relevant to oxy-coal fired utility boilers such as coal devolatilization, char oxidation, mineral matter transformation, deposition, and corrosion. The experimental data, pressurized oxy-firing system principles, and process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess the use of high temperature and high pressure oxy-combustion in current research and to guide development of new oxy-coal boiler designs.

01 COAL, LIGNITE, AND PEAT↗

Production of Carbon Nanomaterials and Sorbents from Domestic U.S. Coal (Final Report)

The main goal of this project was to produce high-value carbon nanomaterials and carbon sorbents from domestic coal resources in a cost-effective manner. Four types of domestic coal samples were processed through a combination of deashing, devolatilization, oxidation, reduction, and activation treatments to produce graphene oxide (GO), reduced graphene oxide (RGO), and activated carbon (AC). The precursors and developed materials were extensively characterized by various methods to investigate the impact of the coal feedstock type on the yield and quality of each product. A commercial graphite-based GO sample was included in the experimental work as the baseline material for comparison with the coal-based materials developed in this work. The performed work also included a technoeconomic analysis and cost estimation for a plant processing 20 tons/day coal, a market evaluation for the graphene materials, and a technology gap analysis. A simple process by concentrated nitric acid oxidation is used to oxidize coal precursors for the production of GO. Fine oxidized coal particles that were separated from larger oxidized coal particles had significantly higher oxygen contents and were identified as coal-based GO samples. Coarse oxidized coal particles were used as precursors for production of AC. Based on the Raman spectroscopy results, coal-based GO samples exhibited G and D bands similar to those of graphite-based GO samples. X-ray photoelectron spectroscopy revealed that coal-based GO samples had surface oxygen contents of ~26-35% that were higher than the oxygen contents of graphite-based GO samples. Larger particles of oxidized coal samples were activated under different conditions to produce high surface area functionalized AC. Prepared materials had surface areas exceeding 1,500 m 2 /g and pore volumes more than 1 cm 3 /g with different pore size distributions. Reduced graphene oxide samples were prepared by thermal reduction of both coal-based and graphite-based GO samples at 170-2800 ºC. Coal-based and graphite-based RGO samples exhibited similar carbon contents, Raman spectra, and XRD profiles. Heat treatment above 1500 ºC shifted RGO to synthetic graphite. Among anthracite, bituminous, subbituminous, and lignite coals tested, anthracite was the best precursor to produce carbon nanomaterials exhibiting properties similar to those of graphite-based materials. Anthracite-based carbon nanomaterials also had the highest production yields. Technoeconomic analysis estimated the production cost of GO and RGO for anthracite-based samples at about 2,600 and 4,200 $/ton, respectively, which is about two orders of magnitude lower than the current estimated price of graphite-based materials. Several gaps to further develop the proposed technology were identified and discussed that include process and equipment optimization, process integration, need for additional bench- and pilot-scale experiments, and other items to reduce the scale up risk. Market analysis reports suggested a compound annual growth rate of 40% for graphene and related materials. Short-term applications include composites, inks, and coatings. However, energy storage applications appear to be the dominant potential long-term applications. Different applications of coal-based GO and RGO need to be explored and clear metrics and standards for each application need to be developed.

01 COAL, LIGNITE, AND PEAT↗

Calculating the Effects of Solids Input and Removal as a Temperature Control in the Advanced Scale Up Reactor Experiment (ASURE) Facility at NETL Using Aspen

The Advanced Scale Up Reactor Experiment (ASURE) facility at NETL is being designed to be a fuel-flexible multi-purpose reactor that can be used for pyrolysis/gasification or evaluation of other high pressure “circulating fluidized bed” (CFB) chemical processes. The initial system design calculations for pyrolysis/gasification are presented in this work showing the expected performance of the ASURE facility when used as a biomass conversion reactor. Several other areas of application include gasification of any carbonaceous fuel including biomass, coal, plastics, and other waste materials. The reactor can therefore be used to produce SYNGAS of various compositions and hydrogen as well as other high value chemicals resulting from a typical tuned gasification process. This paper discusses an ASPEN model of the facility, focusing on the riser of the CFB reactor and the solids recirculation loop. The ASPEN model divides the riser into two sections. A bottom section which receives ash, char and sand which have been recirculated from a return loop. In this section an inert fluidization gas, (N2 or CO2), is introduced which acts as the primary mover of the solids through the system. The bottom section is equipped with a restricted air feed so that the recirculated char can be partially oxidized. This oxidation process along with the inventory of recirculating sand are used to effectively control the temperature in the following two chemical conversion sections of the reactor which are the pyrolysis zone followed by a tar cracking zone. Fresh fuel is added to the pyrolysis zone and undergoes drying and devolatilization. The products ash, char, volatile matter, and water vapor exit the pyrolysis zone and enter the reaction block for tar cracking. Steam and CO2 gasification reactions will be incorporated into the tar cracking zone, however at the design operating temperature, conversion from these reactions is expected to be essentially zero. The unit when completed in 2026 will test mixtures of biomass, plastics, and waste coal. This presentation discusses the basic ASPEN engineering design model for this project and provides preliminary sensitivity studies to determine how the various parts of the reactor will perform.

ASSURE↗

Infrared Spectroscopy of HR 4796A's Bright Outer Cometary Ring + Tenuous Inner Hot Dust Cloud

We have obtained new NASA/IRTF SpeX spectra of the HR 4796A debris ring system. We find a unique red excess flux that extends out to ∼9 μm in Spitzer IRS spectra, where thermal emission from cold, ∼100 K dust from the system’s ring at ∼75 au takes over. Matching imaging ring photometry, we find the excess consists of NIR reflectance from the ring, which is as red as that of old, processed comet nuclei, plus a tenuous thermal emission component from close-in, T ∼ 850 K circumstellar material evincing an organic/silicate emission feature complex at 7–13 μm. Unusual, emission-like features due to atomic Si, S, Ca, and Sr were found at 0.96–1.07 μm, likely sourced by rocky dust evaporating in the 850 K component. An empirical cometary dust phase function can reproduce the scattered light excess and 1:5 balance of scattered versus thermal energy for the ring with optical depth 〈τ〉⩾0.10 in an 8 au wide belt of 4 au vertical height and M {sub dust} > 0.1–0.7 M {sub Mars}. Our results are consistent with HR 4796A, consisting of a narrow shepherded ring of devolatilized cometary material associated with multiple rocky planetesimal subcores and a small steady stream of dust inflowing from this belt to a rock sublimation zone at ∼1 au from the primary. These subcores were built from comets that have been actively emitting large, reddish dust for >0.4 Myr at ∼100 K, the temperature at which cometary activity onset is seen in our solar system.

79 ASTRONOMY AND ASTROPHYSICS↗

Reduced Late Bombardment on Rocky Exoplanets around M Dwarfs

Ocean-vaporizing impacts of chemically reduced planetesimals onto the early Earth have been suggested to catalyze atmospheric production of reduced nitrogen compounds and trigger prebiotic synthesis despite an oxidized lithosphere. While geochemical evidence supports a dry, highly reduced late veneer on Earth, the composition of late-impacting debris around lower-mass stars is subject to variable volatile loss as a result of their hosts' extended pre-main-sequence phase. We perform simulations of late-stage planet formation across the M-dwarf mass spectrum to derive upper limits on reducing bombardment epochs in Hadean-analog environments. We contrast the solar system scenario with varying initial volatile distributions due to extended primordial runaway greenhouse phases on protoplanets and the desiccation of smaller planetesimals by internal radiogenic heating. We find a decreasing rate of late-accreting reducing impacts with decreasing stellar mass. Young planets around stars ≤0.4 M ⊙ experience no impacts of sufficient mass to generate prebiotically relevant concentrations of reduced atmospheric compounds once their stars have reached the main sequence. For M-dwarf planets to not exceed Earth-like concentrations of volatiles, both planetesimals, and larger protoplanets must undergo extensive devolatilization processes and can typically emerge from long-lived magma ocean phases with sufficient atmophile content to outgas secondary atmospheres. Our results suggest that transiently reducing surface conditions on young rocky exoplanets are favored around FGK stellar types relative to M dwarfs.

79 ASTRONOMY AND ASTROPHYSICS↗

Low outgassing polydimethylsiloxane material and preparation thereof

A fluid polydimethylsiloxane resin having improved outgassing properties in the cured state is described. The fluid resin is obtained by pouring, to a height of up to about 2 inches a starting polydimethylsiloxane resin such as RTV-602 silicone resin and devolatilizing the starting resin at a temperature of about 125 to 150 C under a vacuum of at least 0.00001 torr.

Seidenberg, B.↗

Volatile inventories on Mars

Predictions for the total inventory of outgassed volatiles on Mars can be developed by studying volatiles in meteorites, terrestrial rocks, and the atmospheres of Venus, the moon, and the earth. Two models are presented, following the basic assumption that the devolatilization of Mars has been analogous to that of the earth. The recent discovery of a high abundance of argon in the Martian atmosphere appears to indicate that Mars has outgassed as completely as the earth, but present uncertainties and lacunae in the essential data set permit several other interpretations.

Owen, T.↗

Dynamical evidence regarding the relationship between asteroids and meteorites

Meteorites are fragments of small solar system bodies transferring into the vicinity of earth from the inner edge of the asteroid belt. Photometric measurements support an association between Apollo objects and chondritic meteorites. Dynamical arguments indicate that most Apollo objects are devolatilized comet residues, however; petrographic and cosmogonical reasons argue against this conclusion.

Wetherill, G. W.↗

Simulation of fluidized bed coal combustors

The many deficiencies of previous work on simulation of fluidized bed combustion (FBC) processes are presented. An attempt is made to reduce these deficiencies, and to formulate a comprehensive FBC model taking into account the following elements: (1) devolatilization of coal and the subsequent combustion of volatiles and residual char; (2) sulfur dioxide capture by limestone; (3) NOx release and reduction of NOx by char; (4) attrition and elutriation of char and limestone; (5) bubble hydrodynamics; (6) solids mixing; (7) heat transfer between gas and solid, and solid and heat exchange surfaces; and (8) freeboard reactions.

Rajan, R.↗

On volatile element trends in gas-rich meteorites

Study of 10 volatile elements (and non-volatile Co) in co-existing light and dark portions of 6 gas-rich chondrites indicates patterns of distinct but non-uniform enrichment of volatile elements. Only Cs is enriched in all samples; Bi and Tl enrichments covary. The observed enrichments are inconsistent with prior suggestions of admixture of C1 or C2 chondritic matter, whether pristine or partly devolatilized, but suggest that both light and dark portions of each chondrite represents a compositionally more extended sampling of parental nebular material than hitherto known.

Bart, G.↗

Meteoroid impact into short-period comet nuclei

The effects of extended meteoroid bombardment on short-period comet nuclei are examined and their possible implications for asteroid and meteorite studies are discussed. It is suggested that after devolatilization of the nucleus, the accumulated material might combine with primary cometary solids to produce environments conducive to the formation of polymict brecciated meteorites and to influence reflectance spectra of the asteroids. Such meteoroids removed from active nuclei during degassing could be placed in trajectories that might evolve into earth-crossing orbits.

Cintala, M. J.↗

Coal desulfurization by chlorinolysis production and combustion test evaluation of product coals

Laboratory-scale screening tests were carried out on coal from Harrison County, Ohio to establish chlorination and hydrodesulfurization conditions for the batch reactor production of chlorinolysis and chlorinolysis-hydrodesulfurized coals. In addition, three bituminous coals, were treated on the lab scale by the chlorinolysis process to provide 39 to 62% desulfurization. Two bituminous coals and one subbituminous coal were then produced in 11 to 15 pound lots as chlorinolysis and hydrodesulfurized coals. The chlorinolysis coals had a desulfurization of 29-69%, reductions in voltatiles and hydrogen. Hydrodesulfurization provided a much greater desulfurization (56-86%), reductions in volatiles and hydrogen. The three coals were combustion tested in the Penn State ""plane flame furnace'' to determine ignition and burning characteristics. All three coals burned well to completion as: raw coals, chlorinolysis processed coals, and hydrodesulfurized coals. The hydrodesulfurized coals experienced greater ignition delays and reduced burning rates than the other coals because of the reduced volatile content. It is thought that the increased open pore volume in the desulfurized-devolatilized coals compensates in part for the decreased volatiles effect on ignition and burning.

Kalvinskas, J. J.↗

A Technique for Reducing the Outgassing of Silicone Compounds

A technique was developed to heat silicone resins in vacuum and thereby remove the low molecular weight molecules which contribute to the high outgassing of the untreated resins. The technique was successfully applied to two silicone resins. Heating the monomer to a temperature about 398 K (125 C) in a vacuum of about 0.0001 N/sq m removes about 10% of the resin weight, and the resultant resin when catalyzed can meet the outgassing requirements when tested according to ASTM E-595. The physical properties of RTV-615 when devolatilized at 398 K (125 C) or at 423 K (150 C) were measured.

J J Park↗

Impact induced dehydration of serpentine and the evolution of planetary atmospheres

Results of shock recovery experiments carried out on antigorite serpentine Mg3Si2O5(OH)4 are reported. The main objective of the present study is the determination of critical shock pressures for partial and complete dehydration of serpentine under shock loading. It is pointed out that serpentine and serpentine-like layer silicates are the major water-bearing phases in carbonaceous chondrites. It appears that these minerals, and a poorly defined cometary contribution, were the most likely water-bearing phases in accreting planetesimals which led to the formation of the terrestrial planets. The obtained results imply that the process of impact induced devolatilization of volatile bearing minerals during accretion is likely to have occurred on earth. The findings lend support to the model of a terrestrial atmosphere/hydrosphere forming during the later stages of accretion of the earth.

Lange, M. A.↗

FeO and H-2O and the homogeneous accretion of the earth

Shock devolatilization recovery data for brunite (Mg(OH)2) shocked to 13 and 23 GPa are presented. These data combined with previous data for serpentine (Mg3Si2O5(OH)4) are used to constrain the minimum size terrestrial planet for which planetesimal infall will result in an impact generated water atmosphere. Assuming, in hydrous phyllosilicates, model calculations simulating the interaction of metallic iron with impact released free water on the surface of the accreting Earth were carried out. It is assumed that the reaction of water with iron in the presence of enstatite is the prime source of the terrestrial FeO component of silicates and oxides. Lower and upper bounds on the terrestrial FeO budget are based on mantle FeO content and possible incorporation of FeO in the outer core. We demonstrate that the iron water reaction would result in the absence of atmospheric/hydrospheric water, if homogeneous accretion is assumed.

Lange, M. A.↗

Shock vaporization and the accretion of the icy satellites of Jupiter and Saturn

The role of impact vaporization acting during the formation of the Jovian and Saturnian satellites is examined in an attempt to explain the observed density in terms of composition of these rock and ice objects. A hypothesis is examined which states that the smaller satellites of Saturn having mean densities in the 1.1 to 1.4 Mg/cu m range represent primordial accreted planetesimal condensates formed in the proto-Jovian and Saturnian accretionary planetary discs. These densities are in the range expected for water-ice/silicate mixtures constrained in the solar values of O/Si and O/Mg atomic ratios. It is demonstrated that if the large satellites accreted from the same group of planetesimals which formed the small Saturnian satellites impact vaporization of water upon accretion in a porous regolith, at low H2O partial pressure, can account for the increase in mean planetesimal density from 1.6 Mg/cu m (43% H2O + 57% silicate) to a mean planetary density of 1.9 Mg/cu m for Ganymedean-sized water silicate objects. If impact volatilization of initially porous planetesimals is assumed, it can be demonstrated starting with planetesimals composed of 54% H2O and 40% silicate partial devolatilization upon accretion will yield a Ganymede-sized planet, having a radius of 2600 km and a density of 1.85 kg/cu m, similar to that of Ganymede, Callisto, and Titan.

Ahrens, T. J.↗

Micas in experimentally shocked gneiss

Powder-propellant guns are used to shock biotites and muscovites from a gneiss at pressures between 18 and 70 GPa. It is shown that shock in biotite and muscovite can produce homogeneous and devolatilized glasses within microseconds. Shock-deformed micas are found to exhibit fracturing, kinking, and complex extinction patterns over the entire pressure range investigated. Localized melting of micas commences at 33 GPa and reaches completion at 70 GPa. Even though melted biotite and muscovite are opaque optically, they exhibit extensive microvesiculation and flow when observed with the SEM. It is confirmed through electron diffraction that biotite and muscovite have transformed to a glass. The distribution of vesicles in shock-vitrified mica reveals escape of volatiles within the short duration of the shock experiment. It is noted that experimentally shocked biotite and muscovite undergo congruent melting. It is noted that the compositions of the glasses are similar to the unshocked micas except for volatiles (H2O loss and and K loss). These unusual glasses produced from mica can be quenched by rapid cooling conditions during the shock experiment. On the basis of the results, it is pointed out that the extremely low H2O content of tektites can be reconciled with a terrestrial origin by impact.

Lambert, P.↗

Origin of the Moon

The similarities in siderophile abundances strongly suggest that the Moon was derived from the Earth's mantle after the Earth's core had formed. The energy required to remove material from the Earth's mantle and place it into geocentric orbit can be supplied most readily by impact processes during accretion of the Earth. Impacts of late-accreting, high-velocity planetismals would evaporate many times their masses of mantle material. These gases would be accompanied by a massive spray of shock-melted silicate droplets. It is suggested that the gases produced from such near-equatorial impacts were rapidly spun out into equatorial geocentric orbit. The evaporated material was selectively recondensed, and, accompanied by the shock melted, devolatilized silicate droplets, accreted to form a sediment ring of Earth-orbiting planetismals. This sediment ring also captured a significant proportion of Earth-bound planetismals. The Moon was formed by accretion from planetismals comprising the sediment ring.

Ringwood, A. E.↗