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All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Adsorption of neodymium, dysprosium, and ytterbium to goethite under varying aqueous chemistry conditions [dataset]

The adsorption of rare earth elements (REEs) to iron oxides can regulate the mobility of REEs in the environment and is heavily influenced by water chemistry. This study utilized batch experiments to examine the adsorption of Nd, Dy, and Yb to goethite under varying pH, electrolyte (type and concentration), and concentrations of dissolved inorganic carbon and citrate. REE adsorption was strongly influenced by pH, with an increase from essentially no adsorption at pH 3.0 to nearly complete adsorption at pH 6.5 and higher. Citrate enhanced the adsorption of REEs at low pH (< 5.0), likely by forming goethite-REE-citrate ternary surface complexes. However, citrate inhibited the adsorption of REEs at higher pH (> 5.0) by forming aqueous REE-citrate complexes. Ionic strength had a small influence on REE adsorption, and the presence of dissolved inorganic carbon had no discernible effect. Equilibrium adsorption was interpreted with a triple layer surface complexation model (SCM). The selection of surface complexation reactions was guided by extended X-ray absorption fine structure spectra. A SCM with a single bidentate inner-sphere surface complexation reaction for Nd and two inner-sphere surface complexation reactions (one monodentate and one bidentate reaction) for Dy and Yb effectively simulated adsorption across a broad range of conditions in the absence of citrate. Accounting for the effects of citrate on REE adsorption required the addition of up to two ternary REE-citrate-goethite surface complexes. The SCM can enable predictions of REE transport in subsurface environments that have goethite as an important adsorbent mineral. This predictive capability could contribute to identifying potential REE sources and facilitating efficient extraction of REEs.

58 GEOSCIENCES↗
NASA NTRS1979

The magnetocaloric effect in dysprosium

The magnetocaloric effect in polycrystalline Dy was measured in the 84-280-K range in measuring fields from 1 to 7 T. These adiabatic temperature changes reflect structural changes in Dy with applied field and temperature, and include the first magnetocaloric data for a helical antiferromagnet. Above the Neel point (179 K) a field increase always caused heating; below the Neel point fields less than about 2 T cause cooling for some values of initial temperature. The largest temperature increase with a 7 T field occurs at the Neel point and at fields below 2 T near the Curie point. For refrigeration purposes the optimal working region for a Dy cooling element is field dependent.

Benford, S. M.↗
DOE OSTI2014

Synthesis and characterization of rare earth doped ZrO{sub 2} nanophosphors

In this paper, we reports synthesis, characterization and thermoluminescence (TL) glow curves of europium and dysprosium activated zirconium dioxide (ZrO{sub 2}: Eu{sup 3+}, Dy{sup 3+}) phosphor with variable concentration of europium and fixed concentration of dysprosium. The sample was prepared by the Solid state method; thereafter, the TL glow curves were recorded for different concentration of europium with 20 min UV exposure at a heating rate of 6.7°C/s. The trapping parameters for synthesized phosphors of ZrO{sub 2}: Eu{sup 3+}, Dy{sup 3+} have been calculated by using a peak shape method. The sample was characterized for structural analysis by XRD (X-ray diffraction) and morphological analysis by FEGSEM (field emission gun scanning electron microscope) and FTIR (Fourier transform infrared spectroscopy). The effect of variable europium concentration and fixed dysprosium concentration on TL studies were interpreted and the formation of trap depth and reproducibility of prepared phosphor were analyzed by TL glow curves. The peak temperature on TL less than 200°C shows the formation of deep trapping in prepared sample. The high temperature peak shows the less fading and more stability in prepared sample.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2020

Gamma Discriminating Scintillation Screens for Digital Transfer Method Neutron Imaging

A collaborative project between Idaho National Laboratory (INL) and Paul-Scherrer Institute (PSI) is investigating a new type of scintillation screen that uses ZnS scintillator material with a dysprosium neutron converter instead of traditional prompt converters such as 6Li. Such a screen exposed to a neutron beam creates a latent image by neutron activation of the dysprosium in the scintillator screen. The activated screen is transported into a camera box allowing the camera to read a digital image from the photons emitted by the activated scintillation screen. Such an imaging system combines modern camera-based system architecture with the approach of traditional indirect transfer method radiography. The results show for the first time that the combination of dysprosium with a scintillation material like ZnS can produce light which is measurable under common camera-based detection conditions and that neutron radiographic images of reasonable quality can be produced. The resolution was poorer than expected at ~ 300 µm, but is on the order of the desired resolution of 100 µm. Potential improvements and additional converter materials may be investigated in the future that could increase the light output and improve spatial resolution.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2014

The Dy–Ni–Si system as a representative of the rare earth–Ni–Si family: Its isothermal section and new rare-earth nickel silicides

The Dy–Ni–Si system has been investigated at 1070 K by X-ray and microprobe analysis. The system contains the 12 known compounds DyNi{sub 10}Si{sub 2}, DyNi{sub 5}Si{sub 3}, DyNi{sub 6}Si{sub 6}, DyNi{sub 4}Si, DyNi{sub 2}Si{sub 2}, Dy{sub 2}Ni{sub 3}Si{sub 5}, DyNiSi{sub 3}, Dy{sub 3}Ni{sub 6}Si{sub 2}, DyNiSi{sub 2}, DyNiSi, Dy{sub 3}NiSi{sub 3}, Dy{sub 3}NiSi{sub 2}, and the new compounds Dy{sub 34}Ni{sub 16−27}Si{sub 50−39} (AlB{sub 2}-type), Dy{sub 2}Ni{sub 15.2−14.1}Si{sub 1.8−2.9} (Th{sub 2}Zn{sub 17}-type), ∼Dy{sub 11}Ni{sub 65}Si{sub 24}, ∼Dy{sub 16}Ni{sub 62}Si{sub 22} (unknown structures), DyNi{sub 7}Si{sub 6} (GdNi{sub 7}Si{sub 6}-type), Dy{sub 3}Ni{sub 8}Si (Ce{sub 3}Co{sub 8}Si-type), DyNi{sub 2}Si (YPd{sub 2}Si-type), ∼Dy{sub 40}Ni{sub 47}Si{sub 13} and ∼Dy{sub 5}Ni{sub 2}Si{sub 3} (unknown structures). Quasi–binary solid solutions were detected at 1070 (870 K) for Dy{sub 2}Ni{sub 17}, DyNi{sub 5}, DyNi{sub 7}, DyNi{sub 3}, DyNi{sub 2}, DyNi, DySi{sub 2} and DySi{sub 1.67}. No detectable solubility is observed for the other binary compounds of the Dy–Ni–Si system. The crystal structures of new phases RNi{sub 7}Si{sub 6} (GdNi{sub 7}Si{sub 6}-type), R{sub 3}Ni{sub 8}Si (Ce{sub 3}Co{sub 8}Si-type), RNi{sub 2}Si (YPd{sub 2}Si-type) and R{sub 3}Ni{sub 12}Si{sub 4} (Gd{sub 3}Ru{sub 4}Al{sub 12}-type), with R=Y, Gd–Tm, has been studied. Magnetic properties of few representative compounds are also reported. - Graphical abstract: The Dy–Ni–Si system has been investigated at 1070 K by X-ray and microprobe analysis. The system contains the 12 known compounds DyNi{sub 10}Si{sub 2}, DyNi{sub 5}Si{sub 3}, DyNi{sub 6}Si{sub 6}, DyNi{sub 4}Si, DyNi{sub 2}Si{sub 2}, Dy{sub 2}Ni{sub 3}Si{sub 5}, DyNiSi{sub 3}, Dy{sub 3}Ni{sub 6}Si{sub 2}, DyNiSi{sub 2}, DyNiSi, Dy{sub 3}NiSi{sub 3}, Dy{sub 3}NiSi{sub 2}, and the new compounds Dy{sub 34}Ni{sub 16−27}Si{sub 50−39}, Dy{sub 2}Ni{sub 15.2−14.1}Si{sub 1.8−2.9}, ∼Dy{sub 11}Ni{sub 65}Si{sub 24}, ∼Dy{sub 16}Ni{sub 62}Si{sub 22}, DyNi{sub 7}Si{sub 6}, Dy{sub 3}Ni{sub 8}Si, DyNi{sub 2}Si, ∼Dy{sub 40}Ni{sub 47}Si{sub 13} and ∼Dy{sub 5}Ni{sub 2}Si{sub 3}. Quasi–binary solid solutions were detected for Dy{sub 2}Ni{sub 17}, DyNi{sub 5}, DyNi{sub 7}, DyNi{sub 3}, DyNi{sub 2}, DyNi, DySi{sub 2} and DySi{sub 1.67}. The crystal structures and magnetic properties of new phases RNi{sub 7}Si{sub 6} (GdNi{sub 7}Si{sub 6}-type), R{sub 3}Ni{sub 8}Si (Ce{sub 3}Co{sub 8}Si-type), RNi{sub 2}Si (YPd{sub 2}Si-type) and R{sub 3}Ni{sub 12}Si{sub 4} (Gd{sub 3}Ru{sub 4}Al{sub 12}-type), with R=Y, Gd–Tm, are also reported. - Highlights: • Dy–Ni–Si isothermal section was obtained at 870 K/1070 K. • Twelve known ternary dysprosium nickel silicides were confirmed in Dy–Ni–Si. • Nine new dysprosium nickel silicides were detected in Dy–Ni–Si. • Seventeen new rare earth nickel silicides were detected in (Y, Gd–Tm)–Ni–Si. • Tb{sub 3}Ni{sub 8}Si, Dy{sub 3}Ni{sub 8}Si, Ho{sub 3}Ni{sub 12}Si{sub 4} and DyNi{sub 2}Si show ferromagnetic-like ordering.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2016

Structural and optical characterization of DyAlO{sub 3} perovskite powders obtained by combustion synthesis

Phase pure Dysprosium monoaluminate has been prepared from Dysprosium oxide and Aluminium nitrate by auto-ignition citrate complex combustion process. The phase formation has been investigated using X-ray diffraction analysis (XRD), Thermo-Gravimetric/Differential Thermal Analysis (TGA/DTA) and Fourier Transform Infrared (FT-IR) spectroscopy analysis. X-ray diffraction analysis (XRD) revealed that DyAlO{sub 3} has an orthorhombic perovskite structure. From Transmission Electron Microscopy (TEM) studies, average particle-size has been found to be as low as 45 nm. The absorption spectrum of the DyAlO{sub 3} nanoparticles shows characteristic absorption bands of Dy atom. The optical band gap of the material was found to be 5.15 eV, which corresponds to direct allowed transitions.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2025

Selective Recovery of Critical Minerals from Simulated Electronic Wastes Via Reaction‐Diffusion Coupling

Abstract Atom‐ and energy‐efficient chemical separations are urgently needed to meet the surging demand for critical materials that has strained supply chains and threatened environmental damage. In this study, we used reaction‐diffusion coupling to separate iron, neodymium, and dysprosium ions from model feedstocks of permanent magnets, which are typically found in electronic wastes. Feedstock solutions were placed in contact with a hydrogel loaded with potassium hydroxide and/or dibutyl phosphate, resulting in complex precipitation patterns as the various metal ions diffused into the reaction medium. Specifically, we observed the precipitation of up to 40 mM of iron from the feedstock, followed by the enrichment of 73 % dysprosium, and the extraction of >95 % neodymium product at a further distance from the solution‐gel interface. We designed a series of experiments and simulations to determine the relevant ion diffusivities, D Nd =5.4×10 −10 and D Dy =5.1×10 −10 m 2 /s, and precipitation rates, k Nd =1.0×10 −5 and k Dy =5.0×10 −3 m 9 mol −3 s −1 , which enabled a numerical model to be established for predicting the distribution of products in the reaction medium. Our proof‐of‐concept study validates reaction‐diffusion coupling as an effective and versatile approach for critical materials separations, without relying on ligands, membranes, resins, or other specialty chemicals.

Wang, Qingpu [Physical and Computational Sciences ↗
DOE OSTI2021

Sustainable Recycling of Rare-Earth Elements from NdFeB Magnet Swarf: Techno-Economic and Environmental Perspectives

Rare-earth elements (REEs) are increasingly susceptible to supply risks due to their limited geographical availability and growing demand in clean energy applications such as neodymium-iron-boron (NdFeB) magnets used in electric vehicles and wind turbines. When NdFeB magnets are produced, 6–73% of swarf is generated during the manufacturing steps. This paper presents an innovative technology that utilizes copper nitrate to dissolve REEs in NdFeB magnet swarf and subsequently recovers ~97% of them as mixed rare-earth oxides (REOs) of purity higher than 99.5%. Techno-economic analysis (TEA) and life cycle assessment (LCA) quantified the economic and environmental impacts of adopting the proposed acid-free dissolution technology, projecting a net profit margin of 12–43% and a global warming impact reduction by up to 73% compared to the prevailing REO production routes in China. As copper nitrate is the single largest contributor to the cost and environmental footprint, recycling of copper nitrate was investigated as well as using alternative copper salts (e.g., copper acetate), revealing significant improvements in TEA and LCA results. Dysprosium was a major revenue source, highlighting the importance of targeting electric vehicle magnets that are rich in dysprosium. As the REO market is volatile, sensitivity analysis was employed to evaluate the profitability of the proposed technology under different REO prices over the last 11 years. Overall, our results confirmed the economic and environmental viability of the proposed technology for sustainable recycling of REEs from the NdFeB magnet swarf.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Enhanced rare-earth separation with a metal-sensitive lanmodulin dimer

Technologically critical rare-earth elements are notoriously difficult to separate, owing to their subtle differences in ionic radius and coordination number. The natural lanthanide-binding protein lanmodulin (LanM) is a sustainable alternative to conventional solvent-extraction-based separation. Here we characterize a new LanM, from Hansschlegelia quercus (Hans-LanM), with an oligomeric state sensitive to rare-earth ionic radius, the lanthanum(III)-induced dimer being >100-fold tighter than the dysprosium(III)-induced dimer. X-ray crystal structures illustrate how picometre-scale differences in radius between lanthanum(III) and dysprosium(III) are propagated to Hans-LanM’s quaternary structure through a carboxylate shift that rearranges a second-sphere hydrogen-bonding network. Comparison to the prototypal LanM from Methylorubrum extorquens reveals distinct metal coordination strategies, rationalizing Hans-LanM’s greater selectivity within the rare-earth elements. Finally, structure-guided mutagenesis of a key residue at the Hans-LanM dimer interface modulates dimerization in solution and enables single-stage, column-based separation of a neodymium(III)/dysprosium(III) mixture to >98% individual element purities. This work showcases the natural diversity of selective lanthanide recognition motifs, and it reveals rare-earth-sensitive dimerization as a biological principle by which to tune the performance of biomolecule-based separation processes.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Structural Effects of Lanthanide Dopants on Alumina

Lanthanide (Ln 3+ ) doping in alumina has shown great promise for stabilizing and promoting desirable phase formation to achieve optimized physical and chemical properties. However, doping alumina with Ln elements is generally accompanied by formation of new phases (i.e. LnAlO3, Ln2O3), and therefore inclusion of Ln-doping mechanisms for phase stabilization of the alumina lattice is indispensable. In this study, Ln-doping (400 ppm) of the alumina lattice crucially delays the onset of phase transformation and enables phase population control, which is achieved without the formation of new phases. The delay in phase transition (θ → α), and alteration of powder morphology, particle dimensions, and composition ratios between α- and θ-alumina phases are studied using a combination of solid state nuclear magnetic resonance, electron microscopy, digital scanning calorimetry, and high resolution X-ray diffraction with refinement fitting. Loading alumina with a sparse concentration of Ln-dopants suggests that the dopants reside in the vacant octahedral locations within the alumina lattice, where complete conversion into the thermodynamically stable α-domain is shown in dysprosium (Dy)- and lutetium (Lu)-doped alumina. This study opens up the potential to control the structure and phase composition of Ln-doped alumina for emerging applications.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Traction Motor Design Trade-Offs with Additively Manufactured Anisotropic Bonded Magnets

Extrusion based big area additive manufacturing (BAAM) has been previously demonstrated for the fabrication of dense anisotropic bonded magnets. This paper reports on design trade-offs when such magnets are employed in a motor designed for electric vehicle applications. An external rotor fractional slot permanent magnet synchronous machine designed with sintered dysprosium free magnets rated for 100kW peak and 50kW continuous power is used as the baseline. The impact of using the bonded BAAM magnets on the motor and inverter volumes, motor loss and cooling systems as well as demagnetization margins is evaluated. It is found that although the motor power density reduces due to the lower energy product of the BAAM magnets, there are other system level benefits including reductions in the cooling system requirement, lower inverter rating and volume, decrease in short circuit current and improved demagnetization marains.

additive manufacturing↗
DOE OSTI2023

2023 Critical Materials Strategy

The global effort to curb carbon emissions is accelerating demand for clean energy technologies and the materials they rely on. Demand for these materials will only continue to grow, especially as some nations aim to achieve net zero emissions by 2050. While some major materials like steel, copper, and aluminum are already powering the fossil fuel economy, others are more minor materials with potential supply risks. These risks could jeopardize the ability to reduce greenhouse gas emissions within the desirable timeframe to avoid significant climate change. In some cases, it may be necessary to take action to improve the resilience of material supply chains and mitigate supply risks. Understanding the importance of individual materials to clean energy and the supply risks associated with them is necessary to identify which materials may serve as potential roadblocks to a clean energy future. The U.S. Department of Energy (DOE) issued a series of 13 supply chain deep dive assessment reports on various energy technologies in 2022 in response to President Biden’s Executive Order on America’s Supply Chains (E.O. 14017). These reports emphasized that supply chain bottlenecks can occur at any stage of the value chain from mining and refining to component and even sub-system manufacturing. The bottlenecks are a combination of factors such as material availability, equipment availability, work force availability and quality, logistics, regulatory framework, and market conditions. These bottlenecks were worsened during the global Covid-19 pandemic. Its lingering impacts have hindered capacity expansion for material supply chains and prevented product lead-time recovery. One approach to reduce supply chain risks for the United States is to have a strong domestic manufacturing sector with a diverse set of producers. Boosting responsible domestic production would require leveraging the latest science not only in material extraction but also in developing substitutes, recycling, reuse, and remanufacturing. This report is an updated analysis of previous Critical Materials Strategy (CMS) reports published by the DOE in 2010, 2011, and 2019 based on national and global priorities, technology advancement, and technology adoption trends. Like the CMS reports, this analysis presents the results of a formal material criticality assessment to identify which materials are critical to the continued deployment of clean energy technologies globally. The analysis in this report leveraged the DOE supply chain deep dive assessments to develop the initial list of materials to evaluate. This DOE Critical Materials Assessment (CMA) is conducted independently of criticality assessments performed by other U.S. government agencies, such as that conducted by the U.S. Geological Survey (USGS). This analysis complements the USGS critical minerals determination in three aspects. First, the DOE assessment is performed from a global perspective, while the USGS analysis focusses on the importance of minerals to the U.S. economy. Second, this report focuses on the importance of materials to clean energy technologies, rather than to the economy in general. Lastly, this study is forward looking to 2035 based on clean energy deployment scenarios, whereas the USGS assessment is retrospective. Materials evaluated in this report that do not appear in the USGS Critical Minerals List include copper, uranium, electrical steel, and SiC. A draft version of this report received ~80 public comments related to supporting data and methodological improvement. Those comments have been incorporated as much as possible where appropriate. Highlights of findings from this 2023 CMA include: Rare earth materials (neodymium, praseodymium, dysprosium, and terbium) used in magnets in electric vehicle (EV) motors and wind turbine generators continue to be critical. While dysprosium (Dy) and terbium (Tb) are both heavy rare earth elements that serve the same function in magnets, the criticality of Tb is slightly lower than that for Dy in the short term due to the widespread use of Dy in high-grade magnets and Tb’s present role as a substitute. Similarly, praseodymium (Pr) is critical in the medium term but only near critical in the short term because it is more substitutable in magnets than neodymium (Nd); Materials used in batteries for EVs and stationary storage are now considered to be critical. While cobalt (Co) was found to be critical in this and previous reports, lithium (Li) becomes critical in the medium term due to its broader use in various battery chemistries and the rampant growth of the EV industry. Natural graphite is a new addition in this assessment and is also found to be critical; Platinum group metals used in hydrogen electrolyzers, such as platinum (Pr) and iridium (Ir), are critical due to an increased focus on hydrogen technologies to achieve net zero carbon emissions, while those used in catalytic converters, such as rhodium (Rh) and palladium (Pd), were screened out due to the decreased importance of catalytic converters in the medium term; Gallium (Ga) continues to be critical due to its use in light-emitting diodes (LEDs). In addition, the use of Ga has increased in magnet manufacturing and in semiconductor in forms such as gallium arsenide (GaAs) or gallium nitride (GaN); Major materials like Aluminum (Al), copper (Cu), nickel (Ni), and silicon (Si) move from noncritical in the short term to near critical in the medium term due to their importance in electrification; Electrical steel is near critical due to its use in transformers for the grid and electric motors in EVs.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2019

Feasibility Testing of Delayed Scintillator Screens for Indirect Digital Neutron Radiography of Irradiated Nuclear Fuel

Neutron radiography provides information about the internal condition of irradiated nuclear fuels. Traditionally, neutron radiography of highly radioactive irradiated nuclear fuels has been done with film using indirect radiography methods.[1] While indirect film neutron radiography is insensitive to gamma radiation from radioactive samples, it is a time-consuming and labor-intensive process. Digital neutron radiography requires a fraction of the time to produce a neutron radiograph compared to film-based processes. However, electronic components of digital radiography systems can easily be damaged by gamma radiation, which typically precludes use of digital systems for examination of highly radioactive objects, though recent work has demonstrated that some digital neutron radiography systems can indeed directly examine such samples.[2,3] This paper describes experiments performed using a hybrid transfer-digital method with an activated scintillator screen that can record an image that is subsequently read by a digital camera. The screens used in this study use a dysprosium neutron converter that records a latent image in the form of activation while in a neutron beam, then is physically transported away from the beam and sample to a digital camera elsewhere to record the image while the activated dysprosium decays and the adjacent scintillator produces light from interactions with the decay radiation. This approach could accelerate radiographic examination of irradiated nuclear fuels compared to the current transfer method with film. Current indirect imaging infrastructure was modified and augmented with a digital system. A digital neutron radiograph of a highly-radioactive irradiated nuclear fuel pins was produced in ~20 minutes, which is a significant improvement compared to the current process that takes almost a full day to produce a radiograph.

99 GENERAL AND MISCELLANEOUS↗