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At least 91 records · Page 5

Centaur Standard Shroud (CSS) static ultimate load structural tests

A series of tests were conducted on the jettisonable metallic shroud used on the Titan/Centaur launch vehicle to verify its structural capabilities and to evaluate its structural interaction with the Centaur stage. A flight configured shroud and the interfacing Titan/Centaur structural assemblies were subjected to tests consisting of combinations of applied axial and shear loads to design ultimate values, including a set of tests on thermal conditions and two dynamic response tests to verify the analytical stiffness model. The strength capabilities were demonstrated at ultimate (125 percent of design limit) loads. It was also verified that the spring rate of the flight configured shroud-to-Centaur forward structural deflections of the specimen became nonlinear, as expected, above limit load values. This test series qualification program verified that the Titan/Centaur shroud and the Centaur and Titan interface components are qualified structurally at design ultimate loads.

Source record↗

A Method for Computing Leading-Edge Loads

In this report a formula is developed that enables the determination of the proper design load for the portion of the wing forward of the front spar. The formula is inherently rational in concept, as it takes into account the most important variables that affect the leading-edge load, although theoretical rigor has been sacrificed for simplicity and ease of application. Some empirical corrections, based on pressure distribution measurements on the PW-9 and M-3 airplanes have been introduced to provide properly for biplanes. Results from the formula check experimental values in a variety of cases with good accuracy in the critical loading conditions. The use of the method for design purposes is therefore felt to be justified and is recommended.

Rhode, Richard V↗

Investigation of passive atmospheric sounding using millimeter and submillimeter wavelength channels

Activities within the period from July 1, 1992 through December 31, 1992 by Georgia Tech researchers in millimeter and submillimeter wavelength tropospheric remote sensing have been centered around the calibration of the Millimeter-wave Imaging Radiometer (MIR), preliminary flight data analysis, and preparation for TOGA/COARE. The MIR instrument is a joint project between NASA/GSFC and Georgia Tech. In the current configuration, the MIR has channels at 90, 150, 183(+/-1,3,7), and 220 GHz. Provisions for three additional channels at 325(+/-1,3) and 8 GHz have been made, and a 325-GHz receiver is currently being built by the ZAX Millimeter Wave Corporation for use in the MIR. Past Georgia Tech contributions to the MIR and its related scientific uses have included basic system design studies, performance analyses, and circuit and radiometric load design, in-flight software, and post-flight data display software. The combination of the above millimeter wave and submillimeter wave channels aboard a single well-calibrated instrument will provide unique radiometric data for radiative transfer and cloud and water vapor retrieval studies. A paper by the PI discussing the potential benefits of passive millimeter and submillimeter wave observations for cloud, water vapor and precipitation measurements has recently been published, and is included as an appendix.

Gasiewski, Albin J.↗

Investigation of passive atmospheric sounding using millimeter and submillimeter wavelength channels

Activities within the period from January 1, 1992 through June 30, 1992 by Georgia Tech researchers in millimeter and submillimeter wavelength tropospheric remote sensing have been centered around the integration and initial data flights of the MIR on board the NASA ER-2. Georgia Tech contributions during this period include completion of the MIR flight software and implementation of a 'quick-view' graphics program for ground based calibration and analysis of the MIR imagery. In the current configuration, the MIR has channels at 90, 150, 183 +/- 1,3,7, and 220 GHz. Provisions for three additional channels at 325 +/-1,3 and 9 GHZ have been made, and a 325-GHz receiver is currently being built by the ZAX Millimeter Wave Corporation for use in the MIR. The combination of the millimeter wave and submillimeter wave channels aboard a single well-calibrated instrument will provide the necessary aircraft radiometric data for radiative transfer and cloud and water vapor retrieval studies. A paper by the PI discussing the potential benefits of passive millimeter and submillimeter wave observations for cloud, water vapor and precipitation measurements has recently been accepted for publication (Gasiewski, 1992), and is included as Appendix A. The MIR instrument is a joint project between NASA/GSFC and Georgia Tech. Other Georgia Tech contributions to the MIR and its related scientific uses have included basic system design studies, performance analyses, and circuit and radiometric load design.

Gasiewski, Albin J.↗

An Investigation of the Effects of Sweep on the Characteristics of a High-Aspect-Ratio Wing in the Langley 8-Foot High-Speed Tunnel

An untwisted wing, which when unswept has an NACA 65-210 section, an aspect ratio of 9.0 and a taper ration of 2.5:1.0, has been tested with no sweep, and 30 deg and 45 deg of sweepback and sweepforward in conjunction with a typical fuselage at Mach numbers from 0.60 to 0.96 at angles of attack generally between -2 deg and 10 deg in the Langley 8-foot high-speed tunnel. Sweep was obtained by rotating the wing semispans about a point in the plane of symmetry. The normal-force, pitching-moment, profile-drag, and loading characteristics for the wings have been obtained from pressure measurements and wake surveys. The results indicate that the wings with +/-30 deg of sweep experienced the severe changes in characteristics associated with the presence of a shock at higher Mach numbers then did the wing without sweep. The differences between the Mach numbers at which the changes occurred for the wings with +/-30 deg sweep and no sweep were generally slightly less than the factor 1/cosDelta(sub r) times the Mach numbers at which the changes occurred for the unswept wing, Delta(sub r) being the sweep angle. The wings with +/-45 deg of sweep did not experience the changes in the characteristics associated with the presence of shock at an angle of attack of 2 deg at Mach numbers up to the highest test value. The magnitudes of changes in the normal-force and pitching-moment coefficients that occurred were less for the wing with 30 deg of sweep than for the unswept wing. The use of sweepforward was superior to sweepback in delaying and reducing the changes in the normal-force coefficients, but was inferior in delaying and reducing the changes in the profile-drag coefficients. Increasing the Mach number to the highest test values had little effect on the positions of the center of loads on the various configurations for the probable design load conditions.

Whitcomb, Richard T.↗

Improvements of the Load Schedule for the Machine Calibration of a Strain-Gage Balance

The load schedule for the calibration of a six-component force balance in a calibration machine was improved. Now, single-component loads are repeated in regular intervals during the calibration. This approach has several advantages. First, the number of single-component loads increases to about twenty-two percent of all loads and load combinations. Consequently, more accurate numerical estimates of the primary bridge sensitivities can be obtained if global regression is used for the analysis of the calibration data. In addition, single-component repeats make it possible to track the stability of the applied loads during the calibration process. Finally, interactions of single-component repeats can be compared with interactions that are observed during the application of manual loads to the balance. Machine calibration and manual data sets of two force balances are used to illustrate benefits of the new load schedule. It is shown in the examples how differences between the observed interactions of machine calibration and manual data can be quantified. The suggested improvements can also be implemented in the load schedule for the machine calibration of a moment or direct-read balance as long as single-component loads are included that are described in the design load format of the balance.

wind tunnel test↗

Buckling test of a 3-meter-diameter corrugated graphite-epoxy ring-stiffened cylinder

A three m diameter by three m long corrugated cylindrical shell with external stiffening rings was tested to failure by buckling. The corrugation geometry for the graphite epoxy composite cylinder wall was optimized to withstand a compressive load producing an ultimate load intensity of 157.6 kN/m without buckling. The test method used to produce the design load intensity was to mount the specimen as a cantilevered cylinder and apply a pure bending moment to the end. A load introduction problem with the specimen was solved by using the BOSOR 4 shell of revolution computer code to analyze the shell and attached loading fixtures. The cylinder test loading achieved was 101 percent of design ultimate, and the resulting mass per unit of shell wall area was 1.96 kg/sq m.

Davis, R. C.↗

Velocity and rolling-moment measurements in the wake of a swept-wing model in the 40 by 80 foot wind tunnel

Measurements were made in the wake of a swept wing model to study the structure of lift generated vortex wakes shed by conventional span loadings and by several span loadings designed to reduce wake velocities. Variations in the span loading on the swept wing generator were obtained by deflecting seven flap segments on each side by amounts determined by vortex lattice theory to approximate the desired span loadings. The resulting wakes were probed with a three component, hot wire probe to measure velocity, and with a wing to measure the rolling moment that would be induced on a following aircraft. The experimental techniques are described herein, and the measured velocity and rolling moments are presented, along with some comparisons with the applicable theories.

Rossow, V. J.↗

Ground test experience with large composite structures for commercial transports

The initial ground test of each component resulted in structural failure at less than ultimate design loads. While such failures represent major program delays, the investigation and analysis of each failure revealed significant lessons for effective utilization of composites in primary structure. Foremost among these are secondary loads that produce through-the-thickness forces which may lead to serious weaknesses in an otherwise sound structural design. The sources, magnitude, and effects of secondary loads need to be thoroughly understood and accounted for by the designers of composite primary aircraft structures.

Bohon, H. L.↗

Ground test experience with large composite structures for commercial transports

The initial ground test of each component resulted in structural failure at less than ultimate design loads. While such failures represent major program delays, the investigation and analysis of each failure revealed significant lessons for effective utilization of composites in primary structure. Foremost among these are secondary loads that produce through-the-thickness forces which may lead to serious weaknesses in an otherwise sound structural design. The sources, magnitude, and effects of secondary loads need to be thoroughly understood and accounted for by the designers of composite primary aircraft structures.

Bohon, H. L.↗

Simulation of Propellant Loading System Senior Design Implement in Computer Algorithm

Propellant loading from the Storage Tank to the External Tank is one of the very important and time consuming pre-launch ground operations for the launch vehicle. The propellant loading system is a complex integrated system involving many physical components such as the storage tank filled with cryogenic fluid at a very low temperature, the long pipe line connecting the storage tank with the external tank, the external tank along with the flare stack, and vent systems for releasing the excess fuel. Some of the very important parameters useful for design purpose are the prediction of pre-chill time, loading time, amount of fuel lost, the maximum pressure rise etc. The physics involved for mathematical modeling is quite complex due to the fact the process is unsteady, there is phase change as some of the fuel changes from liquid to gas state, then conjugate heat transfer in the pipe walls as well as between solid-to-fluid region. The simulation is very tedious and time consuming too. So overall, this is a complex system and the objective of the work is student's involvement and work in the parametric study and optimization of numerical modeling towards the design of such system. The students have to first become familiar and understand the physical process, the related mathematics and the numerical algorithm. The work involves exploring (i) improved algorithm to make the transient simulation computationally effective (reduced CPU time) and (ii) Parametric study to evaluate design parameters by changing the operational conditions

Bandyopadhyay, Alak↗

Vibration Isolation for Launch of a Space Station Orbital Replacement Unit

Delivery of Orbital Replacement Units (ORUs) to on-orbit destinations such a the International Space Station (ISS) and the Hubble Space Telescope is an important component of the space program. ORUs are integrated on orbit with space assets to maintain and upgrade functionality. For ORUs comprised of sensitive equipment, the dynamic launch environment drives design and testing requirements, and high frequency random vibrations are generally the cause for failure. Vibration isolation can mitigate the structure-borne vibration environment during launch, and hardware has been developed that can provide a reduced environment for current and future launch environments. Random vibration testing of one ORU to equivalent Space Shuttle launch levels revealed that its qualification and acceptance requirements were exceeded. An isolation system was designed to mitigate the structure-borne launch vibration environment. To protect this ORU, the random vibration levels at 50 Hz must be attenuated by a factor of two and those at higher frequencies even more. Design load factors for Shuttle launch are high, so a metallic load path is needed to maintain strength margins. Isolation system design was performed using a finite element model of the ORU on its carrier with representative disturbance inputs. Iterations on the modelled to an optimized design based on flight proven SoftRide MultiFlex isolators. Component testing has been performed on prototype isolators to validate analytical predictions.

Maly, Joseph R.↗

Modal Survey of ETM-3, A 5-Segment Derivative of the Space Shuttle Solid Rocket Booster

The complex interactions between internal motor generated pressure oscillations and motor structural vibration modes associated with the static test configuration of a Reusable Solid Rocket Motor have potential to generate significant dynamic thrust loads in the 5-segment configuration (Engineering Test Motor 3). Finite element model load predictions for worst-case conditions were generated based on extrapolation of a previously correlated 4-segment motor model. A modal survey was performed on the largest rocket motor to date, Engineering Test Motor #3 (ETM-3), to provide data for finite element model correlation and validation of model generated design loads. The modal survey preparation included pretest analyses to determine an efficient analysis set selection using the Effective Independence Method and test simulations to assure critical test stand component loads did not exceed design limits. Historical Reusable Solid Rocket Motor modal testing, ETM-3 test analysis model development and pre-test loads analyses, as well as test execution, and a comparison of results to pre-test predictions are discussed.

Nielsen, D.↗

The ASTRO-1 preliminary design review coupled load analysis

Results of the ASTRO-1 preliminary design review coupled loads analysis are presented. The M6.0Y Generic Shuttle mathematical models were used. Internal accelerations, interface forces, relative displacements, and net e.g., accelerations were recovered for two ASTRO-1 payloads in a tandem configuration. Twenty-seven load cases were computed and summarized. Load exceedences were found and recommendations made.

Mcghee, D. S.↗

Considerations for Thrust Vector Control (TVC) In-Flight Load Predictions

This presentation communicates an overview of a methodology developed by the National Aeronautics and Space Administration (NASA) Marshall Space Flight Center (MSFC) Thrust Vector Control (TVC) Systems Integration & Components Branch (MSFC-ER63). The methodology is based on NASA heritage TVC design practices and is designed to analyze the summation of static and quasi-static environments acting on a gimbaled rocket engine/motor system. The analysis determines the maximum overall expected induced torque acting on the rocket engine/motor system about the gimbal center of rotation and assumes a mathematical 3-Dimensional (3D) 2-Degree-of-Freedom (DOF) rigid-body pendulum model over a predefined range of angular motion. Additionally, it calculates the associated reaction force acting along a TVC actuator line-of-action (LOA) to maintain thrust vector holding operations. This methodology is particularly useful for determining maximum overall design loads for TVC actuator design-space shaping and requirements determination.

Thrust Vector Control↗

Solar water heating system for a lunar base

An investigation of the feasibility of using a solar water heater for a lunar base is described. During the investigation, computer codes were developed to model the lunar base configuration, lunar orbit, and heating systems. Numerous collector geometries, orientation variations, and system options were identified and analyzed. The results indicate that the recommended solar water heater could provide 88 percent of the design load and would not require changes in the overall lunar base design. The system would give a 'safe-haven' water heating capability and use only 7 percent to 10 percent as much electricity as an electric heating system. As a result, a fixed position photovoltaic array can be reduced by 21 sq m.

Somers, Richard E.↗

Profile modification to minimize spur gear dynamic loading

An analytical computer simulation program for dynamic modeling of low-contact-ratio spur gear systems is presented. The procedure computes the static transmission error of the gears operating under load and uses a fast Fourier transform to generate the frequency spectrum of the static transmission error at various tooth profile modifications. The dynamic loading response of an unmodified (perfect involute) gear pair was compared with that of gears with various profile modifications. Correlations were found between various profile modifications and the resulting dynamic loads. An effective error, obtained from frequency domain analysis of the static transmission error of the gears, gave a very good indication of the optimum profile modification to reduce gear dynamic loading. Design curves generated by dynamic simulation at various profile modifications are given for gear systems operated at various loads. Optimum profile modifications can be determined from these design curves for improved gear design.

Lin, Hsiang Hsi↗