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DOE OSTI2025

Next-Generation Electric Motors and Electromagnetic Devices (CRADA Final Report)

As part of the Cyclotron Road program, the Foli Research team investigated electric motors and other electromagnetic devices additively manufactured by depositing fine conducting wire onto a substrate. By leveraging modern motion control and efficient upstream manufacturing processes, the team explored using geometric control and turnkey production comparable to printed circuit board manufacturing, aiming at ten-fold improvements in signal density, while eliminating the material use, cost, and complexity overheads of subtractive processes at large scales. Owing to the achievable density and additive scaling, disparate components became monolithic, and disparate processes were combined with the aim of reducing development costs, uncertainties, and timelines. When applied to electric motors, this technology may enable agile manufacturing of next-generation designs, with dramatic increases in achievable power density and material utilization. Electric motors represent the single largest user of electricity in the U.S. and a critical component of decarbonized infrastructure. Despite this significance, the manufacturing of motors and other electromagnetic devices remains capital-intensive, labor-intensive, and performance-limiting. Advanced manufacturing processes were required to produce high-performance, low-cost, application-specific electric motors and electromagnetic devices to support an electrified future.

42 ENGINEERING↗

DOE OSTI2026

Two-Way Coupled CFD/DEM Simulation of Electromagnetic Heating in a Fluidized Bed Reactor

A set of tools has been developed to couple a multiphase reacting computational fluid dynamics solver (MFIX) with two computational electromagnetic solvers (COMSOL and Elmer). In contrast to several recent investigations, which calculate a single static EM field prior to the CFD calculation, in the present work the electromagnetic field is periodically updated during the simulation. This enables the EM field and associated EM heating predictions to reflect the effects of evolving material properties (temperature, composition, size etc.) and the evolving distribution of material in the system. The present work uses effective medium theory (EMT) for the electromagnetic field calculations since the goal is to apply the tool for industrial scale reacting systems. Predictions using MFIX/COMSOL and MFIX/Elmer are compared to in bed thermocouple measurements from a fluidized bed experiment and recent simulation predictions and recent experiments performed at NETL. The NETL experiments also include packed bed operating conditions. Coupled MFIX/COMSOL simulations at these conditions are compared with similar simulations using only COMSOL to measure errors due to the solver coupling approach.

CFD↗

NASA NTRS1967

Calibration technique for electromagnetic flowmeters

Thermal calorimetric method is used to calibrate electromagnetic flowmeters for liquid alkali metals. The electromagnetic flowmeter is placed in the liquid metal flow system in series with a thermal calorimeter. Therefore, the calculated flow rate through the calorimeter can be compared directly with the respective electromagnetic flowmeter reading.

Sawochka, S. G.↗

NASA NTRS1968

Development of a Space Vehicle Electromagnetic Interference/compatibility Specification. Volume 3 - System Specification

This specification represents a new approach to controlling electromagnetic interference. In this approach the system integration contractor will be responsible for the development of discrete specification limits to be utilized on the program to which this specification is applied. The specification limits imposed upon subsystem contractors will be developed by the use of a computer program, available from the procuring agency, which is designed to consider the total system electromagnetic environment in the computation of these limits. The integration contractor will be required to mathematically model those circuits which represent required emitters and receptors of electromagnetic energy on the space vehicle. There are contained herein, a list of available computer models into which must be inserted particular parameters of the spacecraft subsystems. These functional models, when inserted into the computer program, will develop discrete specification limits based upon the requirements of the particular system modelled.

Cooperstein, B. D.↗

NASA NTRS1970

The Darwin model as a tool for electromagnetic plasma simulation

The Darwin model of electromagnetic interaction is presented as a self-consistent theory, and is shown to be an excellent approximation to the Maxwell theory for slow electromagnetic waves. Since the fast waves of the Maxwell theory are absent, it is convenient for use in the computer simulation of the electromagnetic dynamics of nonrelativistic plasma.

Kaufman, A. N.↗

NASA NTRS1973

The relativistic dynamics of a point charge in the field of a plane electromagnetic wave traveling in the direction of a uniform static magnetic field

The motion of a charged particle in electromagnetic fields of various geometric configurations and arising from a variety of sources is of intrinsic interest in electromagnetic theory. The particular configuration consisting of a plane wave propagating in the presence of a static uniform magnetic field whose direction is parallel to the wave normal is examined. The analysis presented here is treated within the context of classical electromagnetic theory. A numerical solution - at least to the approximate Lorentz-Dirac equation - is obtained.

Mitchell, T. P.↗

NASA NTRS1973

Parametric instability of a relativistically strong electromagnetic wave.

The stability of a circularly polarized electromagnetic wave that is strong enough to make plasma electrons, but not ions, relativistic is studied. Small perturbations are considered which propagate parallel to the large-amplitude driver. A relativistically strong wave can be unstable on time scales as short as twice its own oscillation period, and decays into a forward-going plasma oscillation and either one or two electromagnetic waves. Ion motion introduces an additional instability which can be important at short perturbation wavelengths, where the driver would otherwise be stable. The unstable ion and electron modes both have potential for producing anomalously large acceleration of relativistic particles, as well as significant amounts of backscattered light. These effects may be important in two applications: (1) the use of intense lasers to heat or compress plasma, and (2) the plasma surrounding a pulsar, if the pulsar is losing energy by radiation of electromagnetic waves at its rotation frequency. Instability persists in the nonrelativistic regime, reducing to stimulated Raman scattering as a special case.

Max, C. E.↗

NASA NTRS1974

Electromagnetic processes in the atmosphere of pulsars

The work consists of two parts. The first deals with the fine structure of radio pulses. Based on kinetic theory, processes occurring in the plasma shell of a pulsar when external electromagnetic radiation is present are investigated. It is shown that electromagnetic waves cause electrons to drift relative to ions, and initiate longitudinal oscillations. A dispersion equation describing the longitudinal oscillations in magnetized plasma is derived. Conditions for excitation of oscillations are found. Correlation functions of electron density are calculated, along with the coefficients of electromagnetic wave scattering. It is shown that variations in the amplitude of pulsar pulses are associated with scintillations caused by fluctuations in the plasma electron density. The second part of the study presents a mechanism for the radio emission of pulsars. The model of a rotating and a pulsating star, a neutron star with dipolar or more complex magnetic field, is examined.

Yukhimuk, A. K.↗

NASA NTRS1974

Electromagnetic containerless processing requirements and recommended facility concept and capabilities for space lab

Containerless melting, reaction, and solidification experiments and processes which potentially can lead to new understanding of material science and production of new or improved materials in the weightless space environment are reviewed in terms of planning for spacelab. Most of the experiments and processes discussed are amenable to the employment of electromagnetic position control and electromagnetic induction or electron beam heating and melting. The spectrum of relevant properties of materials, which determine requirements for a space laboratory electromagnetic containerless processing facility are reviewed. Appropriate distributions and associated coil structures are analyzed and compared on the basis of efficiency, for providing the functions of position sensing, control, and induction heating. Several coil systems are found capable of providing these functions. Exchangeable modular coils in appropriate sizes are recommended to achieve the maximum power efficiencies, for a wide range of specimen sizes and resistivities, in order to conserve total facility power.

Frost, R. T.↗

NASA NTRS1975

Electromagnetic wave propagation in a magneto-plasma filled coaxial structure. I - Theoretical. II - Experimental

This study is concerned with the problem of electromagnetic wave propagation in a magneto-plasma filled coaxial structure. The problem is formulated using the classical boundary value problem approach. A numerical investigation shows the existence of propagating slow modes, backward modes, a quasi-TEM mode, and waveguide-type modes in a magneto-plasma filled coaxial structure. Dispersion curves for these different modes are presented. Measurements have been made of electromagnetic propagation in a coaxial electrode structure filled with longitudinally magnetized plasma. The annular plasma region had a 9.55 cm outer diameter, a 3.82 cm inner diameter and was approximately 60 cm long. A magnetic field of 300 gauss was employed. Electromagnetic wave frequencies were in the range .5 to 2.4 GHz. The plasma was generated by a continuous glow discharge. The resulting dispersion curves closely follow the predicted curves for the quasi-TEM mode.

Askins, H. W., Jr.↗

NASA NTRS1979

Observations of ELF electromagnetic waves associated with equatorial spread F

Extreme low frequency electromagnetic waves have been observed below the F peak in the equatorial ionosphere by instruments onboard OGO-6. Electrostatic wave observations indicate that the steep gradient was unstable to the process which causes equatorial spread F above the region where the electromagnetic waves were observed. The data are very similar to observations near the polar cusp and give further evidence that ELF waves are excluded from regions of rapid and irregular density increases. Low level electromagnetic waves with similar properties were occasionally observed on the nightside by the OVI-17 electric field sensor and may be plasmaspheric hiss which has propagated to low altitude.

Kelley, M. C.↗

NASA NTRS1979

Electromagnetic and electrostatic emissions at the cusp-magnetosphere interface during substorms

Strongly peaked electrostatic emissions near 10.0 kHz and electromagnetic emissions near 0.56 kHz have been observed by the VLF wave detector on board Imp 6 on crossings from the earth's magnetosphere into the polar cusp during the occurrence of large magnetospheric substorms. The electrostatic emissions were observed to be closely confined to the cusp-magnetosphere interface. The electromagnetic emissions were of somewhat broader spatial extent and were seen on higher-latitude field lines within the cusp. Using these plasma wave observations and additional information provided by plasma, magnetometer and particle measurements made simultaneously on Imp 6, theories are constructed to explain each of the two classes of emission. The electromagnetic waves are modeled as whistlers, and the electrostatic waves as electron-cyclotron harmonics. The resulting growth rates predict power spectra similar to those observed for both emission classes. The electrostatic waves may play a significant role via enhanced diffusion in the relaxation of the sharp substorm time cusp-magnetosphere boundary to a more diffuse quiet time boundary.

Curtis, S. A.↗

NASA NTRS1979

Electromagnetic interference assessment of an ion drive electric propulsion system

The electromagnetic interference (EMI) form elements of an ion drive electric propulsion system was analyzed, and the effects of EMI interaction with a typical interplanetary spacecraft engineering and scientific subsystems were predicted. SEMCAP, a computerized electromagnetic compatibility assessment code, was used to analyze the impact of EMI noise sources on 65 engineering/telemetry circuits and 48 plasma wave and planetary radio astronomy channels measuring over the range of 100 Hz to 40 MHz in a spacecraft of the Voyager type; manual methods were used to evaluate electrostatics, magnetics, and communications effects. Results indicate that some conducted and radiated spectra are in excess of electromagnetic compatibility specification limits; direct design changes may be required for filtering and shielding of thrust system elements. The worst source of broadband radiated noise appears to be the power processor. The magnetic field necessary to thruster operation is equivalent to about 18 amp-sq m per amp of beam current at right angles to the axis caused by the neutralizer/plume loop.

Whittlesey, A. C.↗

NASA NTRS1981

Equations of motion for a free-electron laser with an electromagnetic pump field and an axial electrostatic field

The equations of motion for a free-electron laser (FEL) with an electromagnetic pump field and a static axial electric field are derived using a Hamiltonian formalism. Equations governing the energy transfer between the electron beam and each of the electromagnetic fields are given, and the phase shift for each of the electromagnetic fields is derived from a linearized Maxwell wave equation. The relation between the static axial electric field and the resonant phase is given. Laser gain and the fraction of the electron energy converted to photon energy are determined using a simplified resonant particle model. These results are compared to those of a more exact particle simulation code.

Hiddleston, H. R.↗

NASA NTRS1983

Electromagnetic induction studies

Recent developments in electromagnetic induction studies of the lithosphere and the asthenosphere are reviewed. Attention is given to geoelectrical studies of active tectonic areas in terms of the major zones of crustal extension, the basin and range province along western regions of North America, and the Rio Grande rift. Studies have also been performed of tectonic activity around Iceland, the Salton Trough and Cerro Prieto, and the subduction zones of the Cascade Mountains volcanic belt, where magnetotelluric and geomagnetic variation studies have been done. Geomagnetic variations experiments have been reported in the Central Appalachians, and submarine electromagnetic studies along the Juan de Fuca ridge. Controlled source electromagnetic and dc resistivity investigations have been carried out in Nevada, Hawaii, and in the Adirondacks Mountains. Laboratory examinations on the conductivity of representative materials over a broad range of temperature, pressure, and chemistry are described.

Hermance, J. F.↗

NASA NTRS1984

Preliminary analysis of space mission applications for electromagnetic launchers

The technical and economic feasibility of using electromagnetically launched EML payloads propelled from the Earth's surface to LEO, GEO, lunar orbit, or to interplanetary space was assessed. Analyses of the designs of rail accelerators and coaxial magnetic accelerators show that each is capable of launching to space payloads of 800 KG or more. A hybrid launcher in which EML is used for the first 2 KM/sec followed by chemical rocket stages was also tested. A cost estimates study shows that one to two EML launches per day are needed to break even, compared to a four-stage rocket. Development models are discussed for: (1) Earth orbital missions; (2) lunar base supply mission; (3) solar system escape mission; (4) Earth escape missions; (5) suborbital missions; (6) electromagnetic boost missions; and (7) space-based missions. Safety factors, environmental impacts, and EML systems analysis are discussed. Alternate systems examined include electrothermal thrustors, an EML rocket gun; an EML theta gun, and Soviet electromagnetic accelerators.

Miller, L. A.↗

NASA NTRS1984

A comparison of lightning and nuclear electromagnetic pulse response of tactical shelters

The internal response (electromagnetic fields and cable responses) of tactical shelters is addressed. Tactical shelters are usually well-shielded systems. Apart from penetrations by signal and power lines, the main leakage paths to the interior are via seams and the environment control unit (ECU) honeycomb filter. The time domain in three-dimensional finite-difference technique is employed to determine the external and internal coupling to a shelter excited by nuclear electromagnetic pulses (NEMP) and attached lightning. The responses of interest are the internal electromagnetic fields and the voltage, current, power, and energy coupled to internal cables. Leakage through the seams and ECU filter is accomplished by their transfer impedances which relate internal electric fields to external current densities. Transfer impedances which were experimentally measured are used in the analysis. The internal numerical results are favorably compared to actual shelter test data under simulated NEMP illumination.

Perala, R. A.↗

NASA NTRS1986

System engineering study of electrodynamic tether as a spaceborne generator and radiator of electromagnetic waves in the ULF/ELF frequency band

The transmission and generation by orbiting tethered satellite systems of information carrying electromagnetic waves in the ULF/ELF frequency band to the Earth at suitably high signal intensities was examined and the system maintaining these intensities in their orbits for long periods of time without excessive onboard power requirements was investigated. The injection quantity power into electromagnetic waves as a function of system parameters such as tether length and orbital height was estimated. The basic equations needed to evaluate alternataing current tethered systems for external energy requirements are presented. The energy equations to tethered systems with various lengths, tether resistances, and radiation resistances, operating at different current values are applied. Radiation resistance as a function of tether length and orbital height is discussed. It is found that ULF/ELF continuously radiating systems could be maintained in orbit with moderate power requirements. The effect of tether length on the power going into electromagnetic waves and whether a single or dual tether system is preferable for the self-driven mode is discussed. It is concluded that the single tether system is preferable over the dual system.

Estes, R. D.↗