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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 91 records · Page 5

Effect of Char Loading on Reduction Kinetics of Cu-Based Oxygen Carriers in a Drop-Tube Fluidized-Bed Reactor at Temperatures from 850 to 1100 °C: Experiment and CFD Modeling

Chemical-looping combustion with oxygen uncoupling (CLOU) is a process using gaseous or solid hydrocarbon fuels and is a promising carbon capture and storage (CCS) technology. In CLOU, combustion of the fuel is achieved through the release of gaseous O 2 from an oxygen carrier material such as CuO and is favored at high temperatures and low O 2 partial pressures. The primary objectives of this study were to (1) compare values for the apparent rate constant k ov ( T ) for the overall rate of reduction of a CuO carrier, either alone or in the presence of coal char obtained from the pyrolysis of Powder River Basin (PRB) coal, and (2) develop and validate a computational fluid dynamics (CFD) model for the CuO/PRB coal char system based on known kinetics of the individual CuO and Cu 2 O reduction, combustion, and gasification reactions. Two oxygen carriers consisting of 20 wt % CuO/Al 2 O 3 and 9 wt % CuO/Al 2 O 3 were prepared by physical mixing and by incipient wetness impregnation (IWI), respectively. Kinetic analyses were conducted in the temperature range of 850–1100 °C. The CFD model typically reproduced experimental values of k ov ( T ) to within ±10%. We note the increase in k ov ( T ) caused by addition of only 0.075 g of PRB char per gram of CuO was modest at 1100 °C, but was more than 3-fold at 850 °C. Combustion and gasification of the coal char not only produced CO, opening another pathway for CuO reduction in addition to the CLOU reaction, but also resulted in the over-reduction of Cu 2 O to the undesired metallic Cu. Production of Cu metal increased with respect to char loading.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Flame based fluidized bed reactor for nanomaterials production

The present development is a reactor system for the production of nanostructures. The reactor system comprises a conical reactor body designed to maintain an upwardly directed vertical plasma flame and hydrocarbon flame. The reactor system further includes a metal powder feed that feeds into the plasma flame, a cyclone and a dust removal unit. The system is designed to produce up to 100 grams of metal oxide nanomaterials per minute.

Sunkara, Mahendra↗

Modeling scale-up of particle coating by atomic layer deposition

Atomic layer deposition (ALD) is a promising technique to functionalize particle surfaces for energy applications including energy storage, catalysis, and decarbonization. In this work, we present a set of models of ALD particle coating to explore the transition from lab scale to manufacturing. Our models encompass the main particle coating manufacturing approaches including rotary bed, fluidized bed, and continuously vibrating reactors. These models provide key metrics, such as throughput and precursor utilization, required to evaluate the scalability of ALD manufacturing approaches and their feasibility in the context of energy applications. Our results show that designs that force the precursor to flow through fluidized particles transition faster to a transport-limited regime where throughput is maximized. They also exhibit higher precursor utilization. In the context of continuous processes, our models indicate that it is possible to achieve self-extinguishing processes with almost 100% precursor utilization. A comparison with past experimental results of ALD in fluidized bed reactors shows excellent qualitative and quantitative agreement.

25 ENERGY STORAGE↗

Simulations of biomass pyrolysis using glued-sphere CFD-DEM with 3-D intra-particle models

The shape of biomass particles influences intra-particle heat transfer, particle-particle collisions, interphase momentum, heat transfer, and pyrolysis yield. In this research, the effects of these multi-scale phenomena are captured using a glued-sphere computational fluid dynamic discrete element method (CFD-DEM) with 3-D intra-particle models. The glued-spheres resolved the shapes of particles and intra-particle temperature and species distributions. The implementation was validated using the pyrolysis data of a spherical particle and a cylindrical particle. Then, the influences of biomass shapes and sizes on pyrolysis were investigated. The results revealed the significant influence of surface areas and mass distributions on interphase heat transfer and chemical reactions. The intra-particle heat transfer is neglectable for a Biot number smaller than 0.41. Finally, the pyrolysis of irregularly shaped biomass particles in a fixed bed, fluidized bed, and spouted bed was simulated. Analysis of conversion distributions showed the largest deviations in the fixed bed and the slowest conversion rate in the spouted bed. A good balance between uniform and fast conversion is achieved in the fluidized bed. The multi-scale method proposed in this research provides a tool for the evaluation of large irregular-shaped biomass particle pyrolysis in different types of reactors.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗