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Mars to earth optical communication link for the proposed Mars Sample Return mission roving vehicle
The Mars Sample Return (MSR) mission planed for 1989 will deploy a rover from its landing craft to survey the Martian surface. During traversals of the rover from one site to the next in search of samples, three-dimensional images from a pair of video cameras will be transmitted to earth; the terrestrial operators will then send back high level direction commands to the rover. Attention is presently given to the effects of wind and dust on communications, the architecture of the optical communications package, and the identification of technological areas requiring further development for MSR incorporation.
High Velocity Impact Performance of a Dual Layer Thermal Protection System for the Mars Sample Return Earth Entry Vehicle
The Mars Sample Return (MSR) Earth Entry Vehicle (EEV) is currently planned on being released from its Micro-Meteorite/Orbital Debri (MM/OD) shielding housing about two days before the Earth entry phase. This leaves the EEV exposed to incoming MM/OD impacts, potentially damaging the heat shield and compromising its Entry, Decent, and Landing (EDL) integrity. Currently, two materials are proposed to comprise the MSR-EEV heat shield, a dual layer material Heat-shield for Extreme Entry Environment Technology (HEEET) and Phenolic Impregnated Carbon Ablator (PICA). PICA has been well characterized for OD class impacts, ~7km/s high mass impacts, from previous testing done in the Orion program, but hasn't under-gone extensive MM impact testing. HEEET is a rela-tively new material with minimal prior testing in re-gards to High Velocity Impacts (HVI). In order to in-form selectability of a material, it is crucial to under-stand the material performance when faced with an HVI, directly affecting mission success probability.The current measure of a Thermal Protection Sys-tem's (TPS) performance against an HVI is evaluating a thermally sized material against its derived Balistic Limit Equation (BLE). A BLE is generated empirically from multiple shots of HVI testing, and is used as a first order method in evaluating TPS's performance against the expected MM/OD environment. This method has proved useful for previous uniform densi-ty TPS materials, but has never been validated against a dual layer recession material such as HEEET. Testing in the MSR program for FY19 has a re-quirement to assess the effects of a dual layer TPS by testing various thicknesses of HEEET's Recession Layer, seen in Figure 1. From this data, BLE's will be derived for the individual thickness ratio samples, as well as the material as a whole to evaluate if a heritage form of the BLE can capture the complex physics associated with a dual layer system. Crater morpholo-gy will also be assessed with post-test Non-Destructive Evaluation (NDE) methods such as CT scanning to visualize if a BLE can well predict the associated pene-tration depths, since a BLE assumes full disinigration of the impacting particle and is generally only used to size a spherical crater ? disregarding any shrapenel effects from a high density impactor.To inform this analysis, expected MM environ-ments from the Meteoroid Engineering Model (MEM) and analytical equations for mass flux of incoming MM were evaluated against the notional MSR-EEV trajectory [1]. Using those dispersions, a monte-carlo was run to determine the most probable particle pa-rameters, as well as the riskiest in terms of full bondline penetration. From these probabilities, a test matrix was designed to test against bounding cases for the various parameters of the BLE: projectile density, projectile mass, projectile velocity, and the impact angle.This presentation will discuss the performance of the dual layer TPS material HEEET against a wide range of impact kinetic energies and densitites, as well as the comparison of HEEET to PICA in terms of MM/OD performance and selectability criteria.
Status of the Development of 3MDCP, the 3-D Woven TPS enabling the Mars Sample Return Earth Entry System
- The Mars Sample Return Earth Entry System is being designed to withstand entry environments of: - Peak Heat Flux of > 3000 W/cm2 - Peak Dynamic Pressure of > 2 atmospheres - Peak Shear of > 3000 Pa. - The TPS Material System Selected to support MSR EES is “3MDCP”, 3D Mid Density Carbon Phenolic. 3MDCP is a derivative of the HEEET material system, using the “Insulation Layer” only. - Implementation of 3MDCP on EES is monolithic instead of a tile architecture in order to meet MSR reliability demands. - The EES TPS Team has recently completed a number of major engineering development milestones in support of delivering the flight 3MDCP TPS hardware: - Weaving Scale-Up completed, > 80” width woven preform production underway - Full Scale Forming & Manufacturing Attrition completed to verify delivered thickness capabilities. - Recent Design Change: EES design has been changed from a 45 degree sphere cone to a 52.5 degree sphere cone to allow for additional system mass.
Aeroheating Testing of the Mars Sample Return Earth Entry System with Surface Roughness
The Mars Sample Return Earth Entry System is a mission concept which would be the first NASA entry vehicle to utilize a woven thermal protection system as well as a 52.5 degree sphere-cone forebody geometry. Due to its novel design, historic experimental data sets were insufficient to validate the models used to characterize the expected aerothermal environment. A wind tunnel test campaign was funded by the Mars Sample Return Earth Entry System project in the NASA Langley 20-Inch Mach 6 Air Tunnel in order to obtain validation data. The December 2023 test entry of this campaign sought to obtain thermographic data to capture the impact of supersonic flow near woven surface roughness elements on convective heating augmentation, which was the largest remaining uncertainty in aerothermal design of the Earth Entry System. Data obtained were in family with prior results obtained on identical woven patterns without supersonic flow present at roughness elements, and it was found that this presence of supersonic flow did not have a noticeable effect on surface convective heating augmentation. Data were directly leveraged to support the NASA Mars Sample Return flight program and this data set is valuable for validating computational solutions on roughness-resolved grids.
Aeroheating Testing of the Mars Sample Return Earth Entry System with Surface Roughness
The Mars Sample Return Earth Entry System is a mission concept which would be the first NASA entry vehicle to utilize a woven thermal protection system as well as a 52.5 degree sphere-cone forebody geometry. Due to its novel design, historic experimental data sets were insufficient to validate the models used to characterize the expected aerothermal environment. A wind tunnel test campaign was funded by the Mars Sample Return Earth Entry System project in the NASA Langley 20-Inch Mach 6 Air Tunnel in order to obtain validation data. The December 2023 test entry of this campaign sought to obtain thermographic data to capture the impact of supersonic flow near woven surface roughness elements on convective heating augmentation, which was the largest remaining uncertainty in aerothermal design of the Earth Entry System. Data obtained were in family with prior results obtained on identical woven patterns without supersonic flow present at roughness elements, and it was found that this presence of supersonic flow did not have a noticeable effect on surface convective heating augmentation. Data were directly leveraged to support the NASA Mars Sample Return flight program and this data set is valuable for validating computational solutions on roughness-resolved grids.
Overview of the Mars Sample Return Earth Entry Vehicle
NASA's Mars Sample Return (MSR) project will bring Mars surface and atmosphere samples back to Earth for detailed examination. Langley Research Center's MSR Earth Entry Vehicle (EEV) is a core part of the mission, protecting the sample container during atmospheric entry, descent, and landing. Planetary protection requirements demand a higher reliability from the EEV than for any previous planetary entry vehicle. An overview of the EEV design and preliminary analysis is presented, with a follow-on discussion of recommended future design trade studies to be performed over the next several years in support of an MSR launch in 2018 or 2020. Planned topics include vehicle size for impact protection of a range of sample container sizes, outer mold line changes to achieve surface sterilization during re-entry, micrometeoroid protection, aerodynamic stability, thermal protection, and structural materials selection.
Robotic Mars Sample Return and Earth entry vehicle concept development
NASA has studied potential Mars Sample Return over many decades, and the most recent Planetary Science Decadal Survey recommended making significant progress on this topic one of its highest priority goals. Recent inter-agency discussions and scientific support are lending credence to current Mars Sample Return planning activities, which notionally target launch of Sample Retrieval Lander and Earth Return Orbiter flight elements in 2026, and return of Martian samples to Earth in 2031. As part of the Mars Sample Return architecture under consideration, an Earth Entry Vehicle would perform the final phase by protecting the samples through severe entry environments using a 60-deg. sphere-cone flying on a passive/ballistic trajectory. The Earth Entry Vehicle design activities in particular are considering a variety of potential challenges, including: minimizing vehicle mass due to the need to travel to Mars and back to Earth, vehicle robustness to Micrometeroid and Orbital Debris impacts, capability to withstand severe entry environments while minimizing landing ellipse size, and providing impact load attenuation during a high-speed landing to meet Martian sample tube load limits and ensure sample containment in off-nominal scenarios. The present work provides a snapshot of current study work in progress, and highlights paths being taken to address these various design challenges for the conceptual Earth Entry Vehicle.
Dynamic Modeling, Simulation, and Analysis of Orbiting Sample Capture for Potential Mars Sample Return
The current notional architecture for the Mars Sample Return (MSR) campaign would require autonomous on-orbit rendezvous and capture of a sample container after it has been delivered to Mars orbit by a preceding MSR mission. As part of the complete orbital payload known as the Capture, Contain, and Return System (CCRS), a concept has been developed for autonomously sensing and capturing this Orbiting Sample (OS) container. The concept, comprised of a capture mechanism and multiple optical break-beam arrays, would detect and enclose the OS into CCRS, and engage a dust-tight seal to prevent the escape of the OS or other unsterilized particles. A challenging goal for the system is to close the lid prior to the OS coming into physical contact after entering CCRS in order to reduce the risk of unsterilized Mars particles on the surface of the OS from contaminating the outside of the spacecraft. The mechanical and sensor performance requirements were driven by the broader architecture of CCRS, OS rendezvous parameters, and Planetary Protection requirements regarding the interaction and handling of the OS. The mechanism and break-beam array concepts were designed accordingly, and kinematic simulations of the mechanism’s behavior, combined with a Monte-Carlo simulation of OS rendezvous/collision behaviors and corresponding breakbeam sensor responses verify compliance.
Low Temperature Brazing: A Candidate Method for Preventing Interplanetary Contamination During the Mars Sample Return Mission
NASA and the European Space Agency are planning a joint Mars Sample Return campaign, scheduled to launch in 2026, with a very specific objective: return to Earth the rock and regolith samples that have been collected on Mars by NASA’s Perseverance rover. This is a very complex, multi-step process intended to culminate in the safe return of Mars samples to Earth. The term “safe return” implies use of a robust containment vessel designed to prevent any uncontained or unsterilized material from Mars from being returned to Earth. Hence, any technology chosen for sealing this vessel has to meet stringent contamination requirements, but also to withstand impact forces upon landing. This paper describes the development of a primary candidate for the sealing approach: brazing.
Multiple Smaller Missions as a Direct Pathway to Mars Sample Return
Recent discoveries by the Mars Exploration Rovers, Mars Express, Mars Odyssey, and Mars Reconnaissance Orbiter spacecraft include multiple, tantalizing astrobiological targets representing both past and present environments on Mars. The most desirable path to Mars Sample Return (MSR) would be to collect and return samples from that site which provides the clearest examples of the variety of rock types considered a high priority for sample return (pristine igneous, sedimentary, and hydrothermal). Here we propose an MSR architecture in which the next steps (potentially launched in 2018) would entail a series of smaller missions, including caching, to multiple landing sites to verify the presence of high priority sample return targets through in situ analyses. This alternative architecture to one flagship-class sample caching mission to a single site would preserve a direct path to MSR as stipulated by the Planetary Decadal Survey, while permitting investigation of diverse deposit types and providing comparison of the site of returned samples to other aqueous environments on early Mars
Improved Aerothermal Reliability Analysis Enabled by the Mars Sample Return Earth Entry System Aerothermal Database
The Mars Sample Return (MSR) campaign is a series of missions designed to retrieve Martian rock and soil samples for detailed study on Earth. The campaign is split into three primary phases: sample collection with the Mars2020 rover, retrieval with the Sample Return Lander (SRL) and Mars Ascent Vehicle (MAV), and then return to Earth with the Earth Return Orbiter (ERO) and Capture, Containment, and Return System (CCRS) [1]. The final sequence in the Earth return phase is the delivery and entry of the Earth Entry System (EES) sample return capsule. Due to unprecedented planetary protection concerns, the sample return capsule is subject to strict reliability requirements. To this end, the MSR-EES aerothermal team has implemented a flexible aerothermal database architecture capable of integration with state-of-the-art trajectory codes to provide a more rigorous aerothermal reliability analysis. The EES database enables the generation of environments at any location on the heatshield and can incorporate trajectory uncertainties to both statistically quantify aerothermal environments for arcjet testing and produce material response boundary conditions to rigorously select thermal protection system (TPS) sizing environments. This poster will not discuss the fundamental modeling assumptions included in the database, and will instead focus on the downstream reliability analyses that can be performed with a database of this architecture.
Mars sample return through parking orbit
A Mars surface sample return mission using Mars direct entry and Mars parking orbit return is described. The mission is designed for a minimum energy requirement and is relatively simple in comparison to the alternative Mars orbital rendezvous mode. The design calls for minimal science, and uses a single Titan IIIE/Centaur launch vehicle. The primary science areas included are biology, biochemistry, geochemistry, and petrology, for detecting life, age dating, and determining chemical compositions and rock types. The total minimum sample requirement would be 30 g. Sampling conditions and recommended measurements are discussed. Maximum use of hardware and experience from the Mariner, Pioneer, and Viking missions is contemplated. The profile for a 1979 conjunction-class mission would include a total time of 1025 days, including one year in Mars parking orbit after sampling. The lander structure, components, and recovery alternatives are explained.
Hybrid chemical-electric trajectories for a Mars Sample Return orbiter
The Earth return orbiter component of a Mars sample return campaign is a high total impulse mission with challenging timeline constraints. These competing demands mean a hybrid chemical-electric propulsion architecture may be needed for a feasible design, with chemical propulsion providing timely impulse and electric propulsion providing high volume impulse. We describe an approach to map out the hybrid trajectory design space and create a database to use in conjunction with a spacecraft design tool, enabling co-optimization of trajectory and spacecraft. This method is applied to both the outbound and inbound legs of a Mars sample return mission concept.
Earth Entry Vehicle for Mars Sample Return
The driving requirement for design of a Mars Sample return mission is assuring containment of the returned samples. The impact of this requirement on developmental costs, mass allocation, and design approach of the Earth Entry Vehicle is significant. A simple Earth entry vehicle is described which can meet these requirements and safely transport the Mars Sample Return mission's sample through the Earth's atmosphere to a recoverable location on the surface. Detailed analysis and test are combined with probabilistic risk assessment to design this entirely passive concept that circumvents the potential failure modes of a parachute terminal descent system. The design also possesses features that mitigate other risks during the entry, descent, landing and recovery phases. The results of a full-scale drop test are summarized.
A Study of Various Beacon Antennas for an Orbiting Sample Container of a Future Mars Sample Return Mission
This paper presents some results of a study of various options for a near-omnidirectional low-gain antenna at UHF frequencies, for a Mars Orbiting Sample Return Container (OS). The OS is part of a concept study for a future mission to return samples from Mars. It would be a critical component of such a mission, which would contain the Mars samples. The notional OS would be returned by a separate spacecraft to Earth. The OS would be identified and located by the spacecraft for pick-up from orbit by a beacon signal broadcast via a surface antenna. Several antenna designs were considered, but two promising ones are presented here which have good patterns with a better than 2:1 VSWR (Voltage Standing Wave Ratio), but meet different criteria for OS design options. One is a patch-type antenna and the other a slot-type antenna. Some data and test results of a fabricated breadboard antenna as well as discussions are provided.