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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 91 records · Page 5
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

The Influence of Nominal Composition on the Microstructure, Tensile Properties, and Weldability of Cast Monel Alloys

Cast Monel alloys are used in many industrial applications that require a combination of good mechanical properties and excellent resistance to corrosion. Despite relative widespread use, there has been limited prior research investigating the fundamental composition–structure–property relationships. Here in this work, microstructural characterization, thermal analysis, electron probe microanalysis, tensile testing, and Varestraint testing were used to assess the effects of variations in nominal composition on the solidification path, microstructure, mechanical properties, and solidification cracking susceptibility of cast Monel alloys. It was found that Si segregation caused the formation of silicides at the end of solidification in grades containing at least 3 wt pct Si. While increases to Si content led to significant improvements in strengthening due to the precipitation of β 1 -Ni 3 Si, the silicide eutectics acted as crack nucleation sites during tensile loading which severely reduced ductility. The solidification cracking susceptibility of low-Si Monel alloys was found to be relatively low. However, increases to Si concentration and the onset of associated eutectic reactions increased the solidification temperature range and drastically reduced cracking resistance. Increases in the Cu and Mn concentrations were found to reduce the solubility limit of Si in austenite which promoted additional eutectic formation and exacerbated the reductions in ductility and/or weldability.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Location-Specific Microstructures and Properties of Haynes 282 Alloy with Laser-Wire DED Processing

In this work, the location-specific microstructures in terms of grain morphology, texture, γ′ precipitates, carbides, and residual strains were investigated in a series of laser-wire direct energy deposition (LW-DED) Haynes 282 alloys with varied processing parameters. A bimodal grain distribution was found in these as-printed and heat-treated alloys with columnar grains within the layers and fine equiaxed grains at the interlayer regions. Dominant <001> texture along the build direction with more obvious <111> orientation preference exists at the bottom layers, compared to the top layers. The gradient γ′-precipitates size distribution contributes predominantly to the observed gradient hardness distribution in the as-printed samples. The heat-treated 282 exhibit comparable yield strengths to those conventionally-processed counterparts, while the observed small deviation in their yield strengths is attributed to the Hall-Petch effect. This work establishes the correlation between location-specific microstructures and mechanical properties, providing valuable insights into future printing parameters and heat-treatment optimization.

Haynes 282↗
DOE OSTI2018

Effects of Multiple Rejuvenation Cycles on Mechanical Properties and Microstructure of IN-738 Superalloy

The scope of this work is to show the effects of multiple applications of a rejuvenation treatment studied for IN-738 on both the microstructure and the mechanical properties of the creep-damaged superalloy and to check the recovery obtained after one and two rejuvenation cycles through creep and tensile tests, whose results will be compared with the performance of the virgin material. This work will show that this rejuvenation treatment is able to recover the microstructure of creep-damaged specimens after one and two applications and that the mechanical properties of the rejuvenated alloy are very similar to the virgin material even after two rejuvenation cycles.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of aging treatment on microstructures, tensile properties and intergranular corrosion behavior of Al–Cu–Li alloy

Highlights: • T8 duplex aging greatly promoted the precipitation of strengthening phases. • Heavy precipitation of strengthening phases led to enhancing of tensile properties. • Intergranular corrosion sensibility can be reduced by T8 duplex aging greatly. - Abstract: The influence of aging treatment on microstructures, tensile properties and corrosion properties of Al–Cu–Li alloy was investigated. The results show that the T8 duplex aging treatment was more effective than T6 and T8 single aging treatment in enhancing the tensile properties and improving the intergranular corrosion (IGC) resistance. Based on the microstructure observation, tensile test, electrochemical experiment and IGC measurement, the factors which affect the microstructures, tensile properties and IGC behavior changing of Al–Cu–Li alloy during aging treatments were discussed in detail.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Characterization of Microstructure, Mechanical Properties and Formability of Cryorolled AA5083 Alloy Sheets

In this work, microstructure, mechanical properties and formability of cryorolled and annealed AA5083 alloy sheets have been characterized and a comparison has been made with cold rolled and annealed sheets. Five-millimeter-thick sheets of this alloy were cryorolled in multiple passes to a final thickness of 1 mm (80% reduction with a true strain of 1.6). Effect of annealing time and temperature on hardness has been studied, and it has been found that a short annealing at 275 °C for 15 min after cryorolling would yield a good combination of strength and ductility. Microstructural investigations showed that the cryorolled and short annealed samples possess bimodal grain structure which is responsible for better mechanical properties than cold rolled sheets. From the experimentally determined forming limit diagrams, the limit strains of cryorolled sheets have been found to be almost equal to conventional cold rolled and annealed sheets in all modes of deformation. No major differences have been found in strain distribution also. This work clearly demonstrates that cryorolling of AA5083 alloy sheets followed by a short annealing with bimodal grain structure can be used for sheet metal forming applications with higher strength and toughness than conventional sheets without any reduction in formability.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Correlating thermoelectric (Bi,Sb) 2 Te 3 film electric transport properties with microstructure

The room temperature electronic transport properties of 1 μm thick Bi0.4Sb1.6Te3 (BST) films correlate with overall microstructural quality. Films with homogeneous composition are deposited onto fused silica substrates, capped with SiN to stop both oxidation and Te loss, and postannealed to temperatures ranging from 200 to 450 °C. BST grain sizes and (00l) orientations improve dramatically with annealing to 375 °C, with smaller increases to 450 °C. Tiny few-nanometer-sized voids in the as-deposited film grain boundaries coalesce into larger void sizes up to 300 nm with annealing to 350 °C; the smallest voids continue coalescing with annealing to 450 °C. These voids are decorated with few-nanometer-sized Sb clusters that increase in number with increasing annealing temperatures, reducing the Sb content of the remaining BST film matrix. Resistivity decreases linearly with increasing temperature over the entire range studied, consistent with improving crystalline quality. The Seebeck coefficient also improves with crystalline quality to 350 °C, above which void coalescence and reduced Sb content from the BST matrix correlate with a decrease in the Seebeck coefficient. Yet, a plateau exists for an optimal power factor between 350 and 450 °C, implying thermal stability to higher temperatures than previously reported.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Influence of Rolling Temperature on the Mechanical Properties and Microstructure of Variable-Plane-Rolled Mg-3Al-1Zn Alloy

AZ31 magnesium alloy was produced via variable-plane rolling (VPR) under different temperatures. The effects of rolling temperature on the microstructure, texture and mechanical properties were investigated. A double-peak basal texture was formed during VPR treatment. Dynamic recrystallization (DRX) was observed during the VPR treatment, and it can reduce the texture intensity owing to the coalescence of sub-grains. Four types of twins were observed in the VPR treatment: {10-12} extension twins, {10-13}, {10-11} contraction twins and {10-11}-{10-12} double twins. The suitable temperature of AZ31 magnesium alloy for VPR treatment is determined as 623 K through experiments with tensile yield strength of 240 MPa, compressive yield strength of 162 MPa and elongation of 13%. Owing to the important impact of temperature on mechanical properties, the alloy was further VPRed with a decrease in temperature pass-by-pass. The high temperature of 623 K at the initial passes randomized the texture, which led to notably high ductility.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Crosslinked Matrimid®-like polyimide membranes with unimodal network structure for enhanced stability and gas separation performance

Gas separation membranes have attracted academic and industrial attention, and crosslinking has been identified to be one of the most effective ways to enhance membrane stability. In this paper, a series of crosslinked Matrimid®-like films with unimodal network structures are prepared via thermally end-linking phenylethnyl-terminated BTDA-DAPI oligomers with well-controlled molecular weight (i.e., 3000–15,000 g/mol), wherein the crosslink density (the inter-crosslink chain length) of resulting unimodal networks is systematically varied by using oligomers with various molecular weight. Comprehensive characterizations of chemical structure, thermal properties, microstructures are performed. Pure-gas permeation measurements are performed focusing on H 2 /CH 4 and CO 2 /CH 4 separations as a function of crosslink density. In sharp contrast to the commonly observed permeability reduction in randomly crosslinked networks, all the crosslinked unimodal films, even when densely crosslinked, present markedly enhanced permeability and well-maintained ideal selectivity relative to the uncrosslinked linear counterpart, leading to almost horizontal movements towards upper bounds along with expectedly enhanced membrane stability. In conclusion, it is concluded that introducing bulky groups at the crosslink sites provide a practical means to counteract the densification effect induced by crosslinking and the construction of unimodal networks exemplifies a fundamentally new strategy to regulate the microstructure and property of crosslinked membranes for gas separations.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

Effects of Multiple Laser Peening impacts on Mechanical Properties and Microstructure Evolution of 40CrNiMo Steel

The effects of multiple laser peening impacts on mechanical properties and microstructure of 40CrNiMo steel were investigated. The surface residual stress and microhardness of the samples with different treatments were measured. The surface morphologies, tensile behavior and microstructure of the samples before and after laser peening were compared and analyzed. The experimental results showed that laser peening, especially multiple laser peening impacts has significant effects on the microhardness, residual stress and microstructure of 40CrNiMo steel. The surface roughness and the depth of the pit increased with increasing the impact times. After 3 laser peening impacts, the surface microhardness, compressive residual stress, the strength and ductility were significantly improved. Meanwhile, some microstructures, such as sub-grains, the precipitation of carbide and dislocations were also induced in the surface layer. Additionally, the microscopic strengthening mechanism of multiple laser peening impacts on the mechanical properties of 40CrNiMo steel was analyzed in detail.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Mechanical Properties and Microstructural Evolution of Yb-Modified Al-20%Si Alloy

In the study, the mechanical properties and microstructural evolution of hypereutectic Al-20%Si-xYb alloys (x = 0, 0.1, 0.3, 0.5 and 0.7 wt.%) were studied. The as-prepared samples were characterized by scanning electron microscopy, optical microscope, x-ray diffraction (XRD) and electron probe microanalysis. The characterization results showed with the addition amount of Yb increasing to 0.5%, the eutectic Si structure was gradually modified from coarse needle-like/platelet-like structure into fine coral-like fibrous structure and the primary Si phases were gradually converted from coarse platelet-like/star-like/polygonal shape into fine blocky shape. In particular, according to the results of WDS and XRD analyses, the Yb-rich intermetallic phase in the Al-20%Si alloy is Al{sub 3}Yb. Tensile test was carried out to study the mechanical properties of Al-20%Si-x%Yb alloys, and results showed that the elongation and ultimate tensile strength increased by 73.6% and 64.5%, respectively.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effect of nano-SiO{sub 2} particles and curing time on development of fiber-matrix bond properties and microstructure of ultra-high strength concrete

Bond properties between fibers and cementitious matrix have significant effect on the mechanical behavior of composite materials. In this study, the development of steel fiber-matrix interfacial bond properties in ultra-high strength concrete (UHSC) proportioned with nano-SiO{sub 2} varying between 0 and 2%, by mass of cementitious materials, was investigated. A statistical model relating either bond strength or pullout energy to curing time and nano-SiO{sub 2} content was proposed by using the response surface methodology. Mercury intrusion porosimetry (MIP) and backscatter scanning electron microscopy (BSEM) were used to characterize the microstructure of the matrix and the fiber-matrix interface, respectively. Micro-hardness around the embedded fiber and hydration products of the matrix were evaluated as well. Test results indicated that the optimal nano-SiO{sub 2} dosage was 1% in terms of the bond properties and the microstructure. The proposed quadratic model efficiently predicted the bond strength and pullout energy with consideration of curing time and nano-SiO{sub 2} content. The improvement in bond properties associated with nano-silica was correlated with denser matrix and/or interface and stronger bond and greater strength of hydration products based on microstructural analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure, Tensile Properties, and Corrosion Behavior of Die-Cast Mg-7Al-1Ca-xSn Alloys

The microstructure, tensile properties, and corrosion behavior of die-cast Mg-7Al-1Ca-xSn (x = 0, 0.5, 1.0, and 2.0 wt.%) alloys were studied using OM, SEM/EDS, tensile test, weight loss test, and electrochemical test. The experimental results showed that Sn addition effectively refined grains and intermetallic phases and increased the amount of intermetallic phases. Meanwhile, Sn addition to the alloys suppressed the formation of the (Mg,Al){sub 2}Ca phase and resulted in the formation of the ternary CaMgSn phase and the binary Mg{sub 2}Sn phase. The Mg-7Al-1Ca-0.5Sn alloy exhibited best tensile properties at room temperature, while Mg-7Al-1Ca-1.0Sn alloy exhibited best tensile properties at elevated temperature. The corrosion resistance of studied alloys was improved by the Sn addition, and the Mg-7Al-1Ca-0.5Sn alloy presented the best corrosion resistance.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Nb on the Microstructure and Properties of Ti-Added Hypereutectic High-Cr Cast Iron

Effects of Nb on the microstructure and properties of Ti-added hypereutectic high-Cr cast iron were studied. With the addition of Nb, a new phase (Nb,Ti)C was formed. The microstructure analysis revealed that the amount of primary carbides was decreased from 18.6 to 8.8% and the primary and eutectic carbides were greatly refined. The decrease in the amount of primary carbides was attributed with the shrinking of primary M{sub 7}C{sub 3} phase zone in the phase diagram, while the refinement of primary carbides was attributed to the heterogeneous nucleus of (Nb,Ti)C phase for the primary M{sub 7}C{sub 3} carbides. The macrohardness of the alloy increased from 60.8 to 63.5HRC, and the impact toughness increased from 3.8 to 5.2 J cm{sup −2}. Furthermore, the wear resistance was enhanced with the addition of Nb due to the formation of hard (Nb,Ti)C carbides.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Ti Modification on Microstructures and Properties of Carbidic Austempered Ductile Iron

In this paper, we investigated the effect of titanium modification on microstructures and properties of carbidic austempered ductile iron (CADI) containing 3.72 wt.% C, 2.77 wt.% Si, and 0.51 wt.% Mn. The results showed that with the addition of 0.1 wt.% Ti, TiC particles were formed, and distributed in carbides and matrix. Microstructural observation indicated that the maximum diameter of graphite nodules decreased from 58 to 40 μm, and the shape of carbides transformed from network to fragmentation, which was related to the nucleation of the eutectic structure (γ + (Fe, Cr){sub 3}C) where TiC particles act as the nucleus. After isothermal quenching at 300 °C, the hardness of Ti-bearing CADI was 3.5 HRC higher than ordinary CADI, and the impact toughness was increased by 14.3%. Additionally, due to the decrease in exfoliation, the wear loss of Ti-bearing CADI was 14.8% lower than ordinary CADI during the block-on-ring wear test at the surface load of 300 N.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Investigation of MgO additives on microstructure and properties of thin LLZO electrolytes for all-solid-state batteries

To realize high-energy density lithium lanthanum zirconate (LLZO)-based solid-state batteries (SSB), LLZO electrolytes should be fabricated with low thickness and high mechanical strength. An effective strategy for strengthening ceramic materials is to use additives. Here, we employed MgO nanopowders and fibers as additives for the thin LLZO electrolyte in order to improve the mechanical strength. The microstructure, mechanical properties, and electrochemical properties are characterized to investigate the effects of adding MgO and sintering time. The MgO remains at grain boundaries after sintering, making the microstructure of LLZO fine and uniform. The mechanical strength of the MgO-added LLZO was enhanced by more than 60% while maintaining high ionic conductivity (1 × 10 -4 S cm -1 ) at room temperature. Li symmetric cells using the MgO fiber–LLZO and MgO powder–LLZO exhibit 2 and 3 times higher critical current density (CCD) than those of pure LLZO, and a solid-state full cell exhibits stable cycling performance. Further, these results demonstrate that the use of MgO nanopowder or fiber as an additive for thin LLZO is beneficial for high-current density cycling, by improving mechanical properties and microstructure.

25 ENERGY STORAGE↗
DOE OSTI2017

Solvent effects on microstructures and properties of three-dimensional hierarchical TiO{sub 2} microsphere structures synthesized via solvothermal approach

One-step solvothermal method has been proved to be a simple and efficient route to synthesize three-dimensional (3D) hierarchical TiO{sub 2} microsphere structures, but discrepant properties of the solvent media had been claimed as the major factors determining microstructures and properties of the final products. In this study, several typical solvents, including alkane, aromatic hydrocarbons, halohydrocarbon, ketone, organic acid, mono- and dihydric alcohols, were selected to comprehensively investigate the effect of solvents on the morphology, crystal structure, specific surface area, porous property and light harvesting capability of the final products. According to the experimental results, a good interface separating titanium precursor with aqueous phase in the reaction solution, created by non-polar solvents, or polar solvents which are immiscible with titanium precursor, was the decisive factor for the formation of quasi-3D urchin-like TiO{sub 2} microspheres self-assembled from one-dimensional (1D) nanostructures, and concentrated H{sup +} induced by organic acid medium was also helpful. Meanwhile, without the liquid-liquid interface or extremely low solution pH, anatase TiO{sub 2} sphere structures with big specific surface area comprising of nanoparticles or nanosheets would be formed, and performed well in photodegradation of pollutants in water. - Graphical abstract: A good interface separating titanium precursor with aqueous phase is the determining factor to form 3D ordered TiO{sub 2} microspheres self-assembled by 1D nanostructures via solvothermal reaction. Display Omitted - Highlights: • Solvent property is important for the solvothermally synthesized TiO{sub 2} products. • Interface separating titanium precursor with aqueous phase is a determining factor. • Dielectric constant of solvents is also very important. • Low solution pH is helpful for the formation of rod-like building block structures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Investigations on microstructure, mechanical properties and abrasion resistance of 4wt%Cr-2wt%Mn-2wt%Cu-Fe-B alloy

Highlights: • The microstructure mainly consists of martensite and boride (M{sub 2}B) in the as-cast and heat treated Fe-B alloys, and the M{sub 2}B presents 3D-skeleton continuous-distribution. • After heat treatment, the nucleation and precipitation of secondary borocarbide M{sub 23}(C, B){sub 6} probably take place in an in situ manner within martensite. • The matrix hardness and bulk hardness of Fe-B alloy decrease after heat treatment, this is attributed to the decreasing of B/C concentration of matrix caused by the precipitation of M{sub 23}(C, B){sub 6}. • During the two-body wear process, the wear mechanism of Fe-B alloy is microcutting; with decreasing of hardness of Fe-B alloy, the abrasion resistance of Fe-B alloy decreases, i.e. the heat treatment will decrease the abrasion resistance of Fe-B alloy. - Abstract: The microstructure, mechanical properties and abrasion resistance of Fe-B alloy with 4wt%Cr-2wt%Mn-2wt%Cu addition have been systematically investigated. The results show that the microstructures mainly consist of martensite and boride (M{sub 2}B) in the as-cast and heat treated Fe-B alloys; after heat treatment, the morphology and volume fraction of the M{sub 2}B have little change, meanwhile the nucleation and precipitation of secondary borocarbide M{sub 23}(C, B){sub 6} probably take place in an in situ manner within martensite. Moreover, the M{sub 2}B is identified as chemical formula of Fe{sub 2.04}Cr{sub 0.11}Mn{sub 0.07}(B, C) reflecting body-centred tetragonal (bct) structure, and the secondary borocarbide M{sub 23}(B, C){sub 6} has the stoichiometry of Fe{sub 18.84}Cr{sub 2.84}Mn{sub 0.57}(B, C){sub 6} with face-centred cubic (fcc) structure. After heat treatment, the matrix hardness and bulk hardness of Fe-B alloy decrease owing to the decreasing of B/C concentration of matrix caused by the precipitation of M{sub 23}(C, B){sub 6}, while the fracture toughness of Fe-B alloy increases. Meanwhile, the heat treatment will decrease the wear resistance of Fe-B alloy, i.e. the wear resistance of Fe-B alloy would decrease with reduction of the matrix hardness.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effects of Heat Treatment on Microstructure, Mechanical Properties, Corrosion Resistance and Cytotoxicity of ZM21 Magnesium Alloy as Biomaterials

The effects of heat treatment on microstructure, mechanical properties, corrosion resistance and cytotoxicity of extruded Mg-2Zn-1Mn (wt.%) alloy were investigated for biomedical application in this study. The extruded alloy was T4 treated at 510 °C for 4 h and T5 treated at 200 °C for 16 h separately. The extruded Mg-Zn-Mn alloy mainly consists of Mg{sub x}Mn{sub y} phases. After T4 treatment, the amount of Mg{sub x}Mn{sub y} phases decreases and average grain size rises from 8 to 24 μm. After T5 treatment, Mg{sub 7}Zn{sub 3} phase newly precipitates along the grain boundaries and the size of grain remains similar. Compared with the T4-treated samples, the extruded and T5-treated samples exhibit higher mechanical properties. The T5-treated samples have an ultimate tensile stress of 273 MPa and an elongation of 19.7%. On the other hand, T4-treated samples present higher corrosion resistance in electrochemical tests. The degradation rates of extruded, T4-treated and T5-treated samples are 0.44 mm/year, 0.48 mm/year and 0.50 mm/year, respectively, in Ringer’s solution at 37 ± 0.2 °C. In addition, T4-treated alloy does not induce toxicity to the L-929 cells in in vitro cytotoxicity test.

36 MATERIALS SCIENCE↗