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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 91 records · Page 5

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NASA NTRS1971

Effects of the acceleration vector on transient burning rate of an aluminized solid propellant.

Experimental results concerning the transient burning-rate augmentation of a 16% aluminum polybutadiene acrylic acid (PBAA) propellant burned in a 2-in. web motor at pressure levels from 300 to 1200 psia with centrifugal accelerations from 0 to 140 g. The orientation of the acceleration vector was varied to determine its effect on the transient burning rate. The burning-rate augmentation was strongly dependent on (1) acceleration level, (2) propellant distance burned (or burn time), and (3) orientation of the acceleration vector with respect to the burning surface. This transient rate augmentation resulted from the retention of molten metallic residue on the burning surface by the normal acceleration loading. The presence of the residue altered the combustion zone heat transfer and caused increased localized burning rates, as evidenced by the pitted propellant surfaces that were observed from extinction tests conducted at various acceleration levels.

Northam, G. B.↗

NASA NTRS1974

Skylab Experiment M552: Exothermic Brazing

The M552 Skylab experiment reveals that brazing in space is feasible. It successfully demonstrated the ability to retain molten metal within a braze tube joint system. Surface energy was the dominant operative force system controlling liquid metal for this experiment. The zero gravity environment for brazing resulted in several differences; increased solubility, increased liquid spreading, more uniform menisci (liquid/vapor interface) and a reduction of braze alloy shrinkage defects. The residual radioactive intensity and location of the redistributed isotope was interpreted to provide a sequential history of braze alloy movement during the melt-flow-solidification stages of the process. Convection theory applied to M552 was validated but some results were not explainable by it, i.e., increased nickel transport and the radial mixing of the silver isotope on samples SLN-2 and SLN-4. All characteristics of thermal analysis appeared to react as expected but heat conduction rates increased because of increased extent, rate and uniformity of braze alloy spreading.

J R Williams↗

NASA NTRS1974

Discipline report on thermal analyses of M551, M552, and M553 experiments

Reduced gravity does not significantly affect the thermal histories in the M551 specimen, even if molten metal flow pattern is different from that in terrestrial conditions. Thermal histories corresponding to terrestrial experimental conditions were calculated by use of the computer programs. Heat conduction through brazing alloy (M552 experiment) is improved in the Skylab conditions, because of the increased extent, rate and uniformity of braze spreading in space. Effects of reduced gravity on heat flow in the M553 specimen are insignificant, because convection effects appear instantaneously and conduction is a governing factor on the heat flow.

Muraki, T.↗

NASA NTRS1977

Drop dynamics in space

Experiments to study the dynamics of liquid drops are being planned to be performed in the weightless environment of Spacelab. The liquids will range from superfluid helium through ordinary liquid to molten metals and glasses. The experiments will be conducted in a chamber now being developed which utilizes the forces and torques produced by acoustic waves excited within the chamber. None of the currently available facilities (drop towers, sounding rockets, or zero-g aircraft flights) can provide a sustained weightless environment, since the resulting zero-g periods are from 3 sec to 5 min. Spaceflight, however, will provide weightlessness for periods of one week, or more, allowing truly laboratory-like experiments to be conducted on free liquid drops and bubbles. In this paper we discuss both the drop dynamics experiments proposed for Spacelab and the acoustic chamber: its operation and current testing for these and other experiments.

Wang, T. G.↗

NASA NTRS1978

Analysis of solidification interface shape during continuous casting of a slab

An analysis was made of the two-dimensional interface shape of a slab ingot being cast continuously by withdrawing it from a mold. The sides of the ingot are being cooled and the upper boundary of the ingot is in contact with a pool of molten metal. The solidification interface shape was determined from the analysis of the heat flow, utilizing the condition that the solidification interface is at constant temperature and must be normal to the lines of heat flow carrying away latent heat of fusion from the interface. The analysis includes the effect of interface curvature which, for a constant rate of withdrawing the cast ingot from the mold, causes the solidification to be nonuniform along the interface. The analysis was carried out by a conformal mapping procedure.

Siegel, R.↗

NASA NTRS1980

Investigation of diffusion barrier materials on silicon carbide filaments

The formation of diffusion barrier materials on SiC filaments is discussed. The filaments possess a carbon-rich surface layer and, consequently, are difficult to wet by molten Al and tend to react with the molten metal, degrading filament strength. Characterization of the filament with various CVD barrier materials is reported.

Wawner, F. E.↗

NASA NTRS1982

Tolerance requirements to prevent fluid leakage in the crucible/plunger MEA experiment MPS 770030

Molten Al-In leaked unexpectedly out of the crucible of a proposed MEA materials processing in space experiment. The molten metals use a spring loaded plunger to eliminate most free surfaces. The critical criteria necessary to initiate flow and the rate of fluid flow into the crucible/plunger annulus is calculated. Experimental in situ X-radiographs are interpreted according to the calculations. A note on possible effects of capillary flow if wetting occurs between crucible/plunger and liquids is included.

Rathz, T. J.↗

NASA NTRS1986

Optical Monitoring of Weld Penetration

Robotic welding controlled by reliable, relatively-noise-free optoelectronic unit. Bounding off meniscus of pool of molten metal, laser beam impinges on position-sensitive photodetector. Beam diameter adjusted for width of weld. Optical filters screen out light from arc. Made from small, low-cost components and utilizing optical fibers to conduct signals, system immune to electromagnetic interference common in industrial environments. Aimed for automatic welders, robot welders in particular and also adaptable to other types of welding, including tungsten/inert-gas, laser, and electron-beam techniques.

Maram, J.↗

NASA NTRS1988

Powder-Metallurgy Process And Product

Rapid-solidification processing yields alloys with improved properties. Study undertaken to extend favorable property combinations of I/M 2XXX alloys through recently developed technique of rapid-solidification processing using powder metallurgy(P/M). Rapid-solidification processing involves impingement of molten metal stream onto rapidly-spinning chill block or through gas medium using gas atomization technique.

Paris, Henry G.↗

NASA NTRS1987

Method of evaporation

Liquids, such as juices, milk, molten metal and the like are concentrated by forming uniformly-sized, small droplets in a precision droplet forming assembly and deploying the droplets in free fall downwardly as a central column within an evacuated column with cool walls. A portion of the solvent evaporates. The vapor flows to the wall, condenses, and usually flows down the wall as a film to condensate collector and drain. The vertical column of freely falling droplets enters the splash guard. The condensate can be collected, sent to other towers or recycled.

Dufresne, Eugene R.↗

NASA NTRS1987

A fixed grid numerical methodology for phase change problems involving a moving heat source

A numerical method for solving phase change problems involving a moving heat source is presented and illustrated by a two-dimensional example. The method uses a fixed grid and does not require the implementation of the Stefan condition at the solid-liquid interface; the procedure can thus be easily implemented using existing fixed grid codes. The problem considered as an example involves natural convection flow in the molten metal during tungsten inert gas welding.

Prakash, C.↗

NASA NTRS1989

Position-And-Direction Sensor For Light Beams

Optoelectronic sensor measures both position and direction of incidence of laser beam or other narrow beam of light. New sensor part of robotic welding system in which laser beam reflected from pool of molten metal and monitored by lateral-position sensor. To provide unambiguous measurement of both lateral position and direction of incident beam, sensor includes two position-sensitive photodetectors or linear arrays of photodetectors.

Smith, Matthew A.↗

NASA NTRS1989

Flight hardware and tele-operations supporting the Isothermal Dendritic Growth Experiment aboard the Space Shuttle

The Isothermal Dendritic Growth Experiment, which is expected to fly on the Space Shuttle to study dendritic solidification of molten metals such as iron and aluminum, is examined. Succinonitrile and pivalic acid are substitued for metals to permit visualiztion of dendritic growth. The technical features of the apparatus are described, including temperature control, the photographic system, and slow scan television. The teleoperations techniques for the experiment are discussed in detail.

Winsa, E.↗

NASA NTRS1990

Method Of Automatic Downhand Welding

Control algorithm satisfies several welding-process requirements simultaneously. Report discusses part of control concept for downhand-welding system. (In downhand welding, parts to be welded and welding head always oriented to keep face of weld as nearly horizontal as possible so gravitation helps to keep molten metal in joint.) Presents mathematical basis of control algorithm for computer-aided design/computer-aided manufacturing system performing downhand welding.

Fernandez, Ken↗

NASA NTRS1989

Non-Contact Temperature Requirements (NCTM) for drop and bubble physics

Many of the materials research experiments to be conducted in the Space Processing program require a non-contaminating method of manipulating and controlling weightless molten materials. In these experiments, the melt is positioned and formed within a container without physically contacting the container's wall. An acoustic method, which was developed by Professor Taylor G. Wang before coming to Vanderbilt University from the Jet Propulsion Laboratory, has demonstrated the capability of positioning and manipulating room temperature samples. This was accomplished in an earth-based laboratory with a zero-gravity environment of short duration. However, many important facets of high temperature containerless processing technology have not been established yet, nor can they be established from the room temperature studies, because the details of the interaction between an acoustic field an a molten sample are largely unknown. Drop dynamics, bubble dynamics, coalescence behavior of drops and bubbles, electromagnetic and acoustic levitation methods applied to molten metals, and thermal streaming are among the topics discussed.

Hmelo, Anthony B.↗

NASA NTRS1992

A hybrid electromagnetic-acoustic levitator for the containerless processing of undercooled melts

The hybrid, acoustic-EM levitator discussed provides a small lifting force independently of its EM component by exciting an acoustic resonance that serves as a pressure node at the position of the EM-levitated specimen. The system also stabilizes and damps chaotic oscillations during specimen positioning, and can excite forced oscillations of levitated molten metals for drop-physics and thermophysical property measurements. Attention is given to the character and function of the atmosphere in the levitator. Noncontact temperature measurement is via single-color optical pyrometer.

Hmelo, Anthony B.↗

NASA NTRS1993

Pyrometry Without Spurious Reflections

Temperature of heated spherical specimen of opaque material with specular surface measured by optical pyrometry, without need to correct for effect of reflected thermal radiation upon measured radiances, provided reflections eliminated. To prevent unwanted reflections, apparatus must be arranged so field of view of pyrometer does not contain any lines of sight to image of wall. Particularly useful for making accurate noncontact measurements of levitated specimens of molten metal and other materials in containerless processing.

Thomas, Andrew S. W.↗

NASA NTRS1993

Ceramic Composites Survive Severe Thermal Shocks

Ceramic-composite turbine blades and other components that must withstand severe thermal shocks developed for aerospace and, potentially, for terrestrial applications. Made of silicon carbide reinforced by continuous carbon fibers. Materials withstand high temperatures, exhibit high toughness, and fail gradually. Commercial applications include brake linings for fast trains and aircraft, industrial heat exchangers, and nozzles and other devices for handling molten metals.

Eckel, A. J.↗