Impact of process temperature on the cost of concentrating solar thermal industrial process heat
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14 SOLAR ENERGY↗
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Results for “PROCESS HEAT”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Technoeconomic analysis of small modular reactors decarbonizing industrial process heat
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29 ENERGY PLANNING, POLICY, AND ECONOMY↗
Renewable Thermal Hybridization Framework for Industrial Process Heat Applications
Renewable thermal energy systems (RTES) could be hybridized with different renewable options (e.g., flat plate collectors (FPCs) with parabolic collectors), or combined with existing heat supplies (e.g., fossil fuels), to give options for targeted solar IPH applications, industrial decarbonization and the reduction of fuel consumption. Buildings and industrial thermal energy applications require different temperature ranges, quantities, and rates of thermal energy, and as such require flexible, cost competitive solutions, able to provide heat over various temperature ranges. Hybrid solutions and thermal energy storage (TES) will be important for the dispatch of heat at optimal times needed by the demand side of the buildings and industrial applications. A variety of tools and platforms, such as the System Advisor Model (SAM), can provide hourly thermal yield simulations from single renewable energy (RE) technology options, including FPCs or CSP for solar IPH. We have investigated a variety of approaches to hybrid system modeling for RTES at different temperatures or combinations of technologies and developed an initial framework. The hybridization framework starts by creating a heat stream and raising the temperature of that heat stream by various combinations of RE technologies and other sources such as fossil fuels, new fuels or electric heating in multiple stages, with options for TES and/or waste heat recovery (WHR).
43 PARTICLE ACCELERATORS↗
Energy Conversion Loop: Process Heat Applications of Hybrid Energy Systems
Climate change due to greenhouse gas (GHG) emissions has prompted a shift from fossil fuel energy to other sources for electricity production such as nuclear, solar or wind. These alternatives since no GHG is produced, and no fossil fuels are burned. Both nuclear and other renewable energy sources are recognized as reliable technologies in the United States and around the world. However, they all have a unique set of challenges. Two of the most common renewable energy sources are solar and wind. A particular shortcoming of these two options is the variability of the energy produced; that is they are highly dependent on weather. Many times wind and/or solar power systems are not able to meet the electric demand during peak times. Replacing fossil fuels with nuclear energy is an option (non fossil fuel) for clean energy production. Two primary challenges with using nuclear energy are; wasted heat energy and the lack of load following capabilities. First, heat energy is wasted in the production stream from steam that is created while cooling the core of a nuclear reactor. This steam is initially used in turbines where the electricity is produced. However, once the steam passes through the turbines it is cooled, re-condensed to water, and reused. Large amounts of heat energy are released in the form of heat to the environment (either to the atmosphere or as waste water) and go unused. Secondly, nuclear energy is primarily a baseload power producer - the power output does not fluctuate with power demands, or is not load following. A nuclear hybrid energy system (NHES) may be a solution to the two issues mentions above. Traditional hybrid energy systems (HES) are a combination of two or more energy producers working together to create different energy commodities such as fuel or electricity. To create a NHES, normal use of the reactor for electricity production is combined with renewable power sources to meet the peak power demand of the grid. When electricity demand is high the renewable source and NPP are used in conjunction to meet the demand. When the electricity demand is low the renewable power is used to produce electricity while the NPP operates at full capacity. Rather than sending the excess heat to the cooling towers the excess energy created by the NPP (heat) is diverted to another industrial process.There is no need to decrease the power coming out of the NPP. This research proposal addresses harvesting unused thermal energy from a NPP during normal operations and in times of low power demand.
22 GENERAL STUDIES OF NUCLEAR REACTORS↗
Evolution of Inclusions During the 1473 K (1200 °C) Heating Process of EH36 Shipbuilding Steel
Evolution behaviors of inclusions of EH36 shipbuilding steel during 1473 K (1200 °C) heating have been studied in conjunction with ex situ scanning electron microscope (SEM) examination and in situ confocal scanning laser microscopy (CSLM) observations. It has been found that Al-Ca-O-S complex inclusions dominate the particles in the cast billet. However, TiN inclusions are profusely populated after heating. Moreover, possible strategies governing austenite growth are offered here.
36 MATERIALS SCIENCE↗
Estimating outflow masses and velocities in merger simulations: Impact of r -process heating and neutrino cooling
Here, the determination of the mass, composition, and geometry of matter outflows in black hole-neutron star and neutron star-neutron star binaries is crucial to current efforts to model kilonovae and to understand the role of neutron star merger in r-process nucleosynthesis. In this manuscript, we review the simple criteria currently used in merger simulations to determine whether matter is unbound and what the asymptotic velocity of ejected material will be. We then show that properly accounting for both heating and cooling during r-process nucleosynthesis is important to accurately predict the mass and kinetic energy of the outflows. These processes are also likely to be crucial to predict the fall-back timescale of any bound ejecta. We derive a model for the asymptotic velocity of unbound matter and binding energy of bound matter that accounts for both of these effects and that can easily be implemented in merger simulations. We show, however, that the detailed velocity distribution and geometry of the outflows can currently only be captured by full three-dimensional fluid simulations of the outflows, as nonlocal effect ignored by the simple criteria used in merger simulations cannot be safely neglected when modeling these effects. Finally, we propose the introduction of simple source terms in the fluid equations to approximately account for heating/cooling from r-process nucleosynthesis in future seconds-long three-dimensional simulations of merger remnants, without the explicit inclusion of out-of-nuclear statistical equilibrium reactions in the simulations.
79 ASTRONOMY AND ASTROPHYSICS↗
helios: An R package to process heating and cooling degrees for GCAM
helios is an open-source R package that estimates population-weighted heating and cooling degree-hours (HDH and CDH) and degree-days (HDD and CDD) at various temporal (e.g., energy dispatch segments, monthly, yearly) and spatial scales (e.g., U.S. states, global political regions, countries). The degree hour and degree day outputs from helios are used to inform electricity demand load in the Global Change Analysis Model (GCAM) as well as in GCAM-USA (which is the version of GCAM with U.S. state-level details). helios uses a workflow with four steps: processing raw data; calculating heating and cooling degrees; visualizing performance diagnostics; and outputing results in various formats. There are two sources of widely-used climate data compatible with helios: (1) hourly climate data with 12-km resolution that are dynamically downscaled with the Weather Research and Forecasting (WRF) model and projected using a thermal global warming (TGW) approach; and (2) daily climate data with 0.5-degree resolution from the Coupled Model Intercomparison Project (CMIP) that is bias-adjusted and statistical downscaled by the Inter-Sectoral Impact Model Intercomparison Project (ISIMIP). In summary, helios is a model that standardizes methodology of heating and cooling degrees-hours and degree-days using publicly available data and advance the understanding of the impact of spatial and temporal temperature variability on building energy services.
97 MATHEMATICS AND COMPUTING↗
FINAL Report on Analysis and direct numerical simulation of RF heating processes and advanced computational methods for fusion application
This completes the description of the work done under the above referenced grant. In brief, we have discovered many nonlinear effects, frequency doubling, nonlinear decays, that can prevent effective use of EBWs for plasma heating.
70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
Investigation of Powder Processing, Heat Treating, and Texturing to Improve Gas Atomized alnico Magnets for use in Electric Drive Motors
Alnico permanent magnet materials have been proposed as a rare earth free permanent magnet alternative during an ongoing search to replace rare earth permanent magnets that are used for interior permanent magnet motors, a common motor found in electric vehicles. A powder processing approach was used to study two alnico alloys (Full-Co and lower cost Co-Lean, both with enhanced coercivity) to anticipate high volume manufacturing needed to supply millions of permanent magnets to interior permanent magnet motors. In this study the two alloys were gas atomized, compression molded, and solid-state sintered to fabricate near-final shape alnico magnets. The Full-Co displayed abnormal grain growth (resulting in >1 mm size grains) during sintering while the Co-Lean did not (~20 μm – 400 μm sized grains depending on the sintering hold times). Solid state grain alignment was used to promote a <001> textured (easy axis) microstructure to enhance magnetic properties, yet both alloys did not show predicted grain alignment behavior. Comparisons of the powder processing, microstructures, and magnetic properties of the two alloys will be discussed, as well as an evaluation as to why non-theoretical processing behavior of the Full-Co and Co-Lean alnico permanent magnets is occurring. Preliminary interior permanent magnet motor designs for alnico magnets are discussed, as this is the overarching objective for powder-based alnico permanent magnets.
Rinko, Emily↗
Applications of thermal energy storage to process heat storage and recovery in the paper and pulp industry
Applications of Thermal Energy Storage (TES) in a paper and pulp mill power house were studied as one approach to the transfer of steam production from fossil fuel boilers to waste fuel of (hog fuel) boilers. Data from specific mills were analyzed, and various TES concepts evaluated for application in the process steam supply system. Constant pressure and variable pressure steam accumulators were found to be the most attractive storage concepts for this application.
Carr, J. H.↗
Late-time post-merger modeling of a compact binary: effects of relativity, r-process heating, and treatment of transport
Detectable electromagnetic counterparts to gravitational waves from compact binary mergers can be produced by outflows from the black hole-accretion disk remnant during the first 10 s after the merger. Two-dimensional axisymmetric simulations with effective viscosity remain an efficient and informative way to model this late-time post-merger evolution. In addition to the inherent approximations of axisymmetry and modeling turbulent angular momentum transport by a viscosity, previous simulations often make other simplifications related to the treatment of the equation of state and turbulent transport effects. In this paper, we test the effect of these modeling choices. By evolving with the same viscosity the exact post-merger initial configuration previously evolved in Newtonian viscous hydrodynamics, we find that the Newtonian treatment provides a good estimate of the disk ejecta mass but underestimates the outflow velocity. We find that the inclusion of heavy nuclei causes a notable increase in ejecta mass. An approximate inclusion of r-process effects has a comparatively smaller effect, except for its designed effect on the composition. Diffusion of composition and entropy, modeling turbulent transport effects, has the overall effect of reducing ejecta mass and giving it a speed with lower average and more tightly-peaked distribution. Also, we find significant acceleration of outflow even at distances beyond 10 000 km, so that thermal wind velocities only asymptote beyond this radius and at higher values than often reported.
79 ASTRONOMY AND ASTROPHYSICS↗
Using post-processing heat treatments to elucidate precipitate strengthening of additively manufactured superalloy 718
The poor machinability and extensive work hardening of Ni-based superalloys makes additive manufacturing an attractive option for producing geometrically complex components with distinct microstructures. Although previous studies show recovery of high strength at room temperature, very few studies demonstrate successful properties at elevated temperatures required for industrial applications. Here, the objectives of this study are to present a post-build heat treatment for high strength across a wide temperature range, determine the strength contribution of nanoscale precipitating phases to the overall mechanical properties of superalloy 718, and from these, provide a comprehensive microstructure-property relationship for wrought and AM 718 to guide efforts to simulate the properties of AM components. Laser powder bed fusion–produced superalloy 718 was characterized at multiple length scales using scanning electron microscopy and transmission electron microscopy in the as-built condition and with multiple heat treatments designed to form combinations of γ', γ", and δ precipitates. Uniaxial tensile tests performed from room temperature to 600 °C on subsize specimens determined the yield strength, elastic modulus, ultimate tensile strength, fracture stress, and uniform elongation. Precipitates in this work proved to be weak barriers to dislocation motion through a dispersed barrier model, but they provided strength to the alloy through their consistent high density. The relative contribution to the yield strength from γ" remained consistent between 48% and 57% of the total strength up to 600 °C, the primary influence on the high temperature strength of superalloy 718. The strength factors for γ" and δ precipitates were found to trend inversely with tensile test temperature and may be attributable to the differences in precipitate coherency. A post-build heat treatment is recommended to maintain high strength at elevated temperatures. A quantitative microstructure-property relationship, dependent on precipitate size, density, and morphology, was derived and can estimate the yield strength across a wide temperature range applicable to the operational regimes for superalloy 718.
36 MATERIALS SCIENCE↗
Modeling of the slab heating process in a walking beam reheating furnace for process optimization
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Tang, Guangwu↗
Solar energy for process heating: A case study of select Indian industries
Not Available
Suresh, N. S.↗