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NASA Ares I Launch Vehicle Roll and Reaction Control Systems Lessons Learned

On April 15, 2010 President Barak Obama made the official announcement that the Constellation Program, which included the Ares I launch vehicle, would be canceled. NASA s Ares I launch vehicle was being designed to launch the Orion Crew Exploration Vehicle, returning humans to the moon, Mars, and beyond. It consisted of a First Stage (FS) five segment solid rocket booster and a liquid J-2X Upper Stage (US) engine. Roll control for the FS was planned to be handled by a dedicated Roll Control System (RoCS), located on the connecting interstage. Induced yaw or pitch moments experienced during FS ascent would have been handled by vectoring of the booster nozzle. After FS booster separation, the US Reaction Control System (ReCS) would have provided the US Element with three degrees of freedom control as needed. The lessons learned documented in this paper will be focused on the technical designs and producibility of both systems along with the partnership between NASA and Boeing, who was on contract to build the Ares I US Element, which included the FS RoCS and US ReCS. In regards to partnership, focus will be placed on integration along with technical work accomplished by Boeing with special emphasis on each task order. In summary, this paper attempts to capture key lessons learned that should be helpful in the development of future launch vehicle RCS designs.

Butt, Adam↗

Best Practices from the Design and Development of the Ares I Launch Vehicle Roll and Reaction Control Systems

On April 15, 2010 President Barak Obama made the official announcement that the Constellation Program, which included the Ares I launch vehicle, would be canceled. NASA s Ares I launch vehicle was being designed to launch the Orion Crew Exploration Vehicle, returning humans to the moon, Mars, and beyond. It consisted of a First Stage (FS) five segment solid rocket booster and a liquid J-2X Upper Stage (US) engine. Roll control for the FS was planned to be handled by a dedicated Roll Control System (RoCS), located on the connecting interstage. Induced yaw or pitch moments experienced during FS ascent would have been handled by vectoring of the booster nozzle. After FS booster separation, the US Reaction Control System (ReCS) would have provided the US Element with three degrees of freedom control as needed. The best practices documented in this paper will be focused on the technical designs and producibility of both systems along with the partnership between NASA and Boeing, who was on contract to build the Ares I US Element, which included the FS RoCS and US ReCS. In regards to partnership, focus will be placed on integration along with technical work accomplished by Boeing. This will include detailed emphasis on task orders developed between NASA and Boeing that were used to direct specific work that needed to be accomplished. In summary, this paper attempts to capture key best practices that should be helpful in the development of future launch vehicle and spacecraft RCS designs.

Butt, Adam↗

Background and principles of throttles-only flight control

There have been many cases in which the crew of a multi-engine airplane had to use engine thrust for emergency flight control. Such a procedure is very difficult, because the propulsive control forces are small, the engine response is slow, and airplane dynamics such as the phugoid and dutch roll are difficult to damp with thrust. In general, thrust increases are used to climb, thrust decreases to descend, and differential thrust is used to turn. Average speed is not significantly affected by changes in throttle setting. Pitch control is achieved because of pitching moments due to speed changes, from thrust offset, and from the vertical component of thrust. Roll control is achieved by using differential thrust to develop yaw, which, through the normal dihedral effect, causes a roll. Control power in pitch and roll tends to increase as speed decreases. Although speed is not controlled by the throttles, configuration changes are often available (lowering gear, flaps, moving center-of-gravity) to change the speed. The airplane basic stability is also a significant factor. Fuel slosh and gyroscopic moments are small influences on throttles-only control. The background and principles of throttles-only flight control are described.

Burcham, Frank W., Jr.↗

Pressure-distribution Measurements on a Tapered Wing with a Full-span Split Flap in Curved Flight

Pressure-distribution tests were made on the 32-foot whirling arm of the Daniel Guggenheim Airship Institute of a tapered wing to determine the rolling and yawing moments due to an angular velocity in yaw. The model was tested at 0 degree and 5 degrees pitch, -1 degree and 5 degree yaw, and with a full-span flap deflected 60 degrees. The results are given in the form of span load distributions and in calculated moment coefficients. The rolling-moment coefficients are in fairly close agreement with those derived by means of a simple approximate theory even for high deflection of the full-span flap.

Troller, TH↗

Space shuttle vehicle rocket plume impingement study for separation analysis. Tasks 2 and 3: Definition and preliminary plume impingement analysis for the MSC booster

The results are presented of a space shuttle plume impingement study for the Manned Spacecraft Center configuration. This study was conducted as two tasks which were to (1) define the orbiter main stage engine exhaust plume flow field, and (2) define the plume impingement heating, force and resulting moment environments on the booster during the staging maneuver. To adequately define these environments during the staging maneuver and allow for deviation from the nominal separation trajectory, a multitude of relative orbiter/booster positions are analyzed which map the region that contains the separation trajectories. The data presented can be used to determine a separation trajectory which will result in acceptable impingement heating rates, forces, and the resulting moments. The data, presented in graphical form, include the effect of roll, pitch and yaw maneuvers for the booster. Quasi-steady state analysis methods were used with the orbiter engine operating at full thrust. To obtain partial thrust results, simple ratio equations are presented.

Wojciechowski, C. J.↗

Wind-tunnel Investigation of Effect of Yaw on Lateral-stability Characteristics I : Four N.A.C.A. 23012 Wings of Various Plan Forms with and Without Dihedral

Four N.A.C.A. 23012 wings were tested at several angles of yaw in the N.A.C.A. 7- by 10-foot wind tunnel. All the wings have rounded tips and, in plan form, one is rectangular and the others are tapered 3:1 with various amounts of sweep. Each wing was tested with two amounts of dihedral and with partial-span split flaps. The coefficients of lift, drag, and pitching moment are given for all the models at zero yaw. The coefficients of rolling moment, yawing moment, and side force are given for the rectangular wing at all values of yaw tested. The rate of change in the coefficients with angle of yaw is given in convenient form for stability calculations.

Bamber, M J↗

Pressure-distribution measurements on a rectangular wing with a partial-span split flap in curved flight

Pressure-distribution tests were made on the 32-foot whirling arm of the Daniel Guggenheim Airship Institute of a rectangular wing of NACA 23012 section to determine the rolling and the yawing moment due to angular velocity in yaw. The model was tested at 0 and 5 degree pitch; 0, +/- 5, and +/- 10 degrees yaw; and with no flap and with split flaps 25, 50 and 75 percent of the wing span and deflected 60 degrees. The results are given in the form of span load distributions and as calculated moment coefficients. The experimental values of rolling- and yawing-moment coefficients were in fairly close agreement with theory.

Rokus, Frank G↗

Full-scale Wind-tunnel and Flight Tests of a Fairchild 22 Airplane Equipped with External-airfoil Flaps

Wind-tunnel and flight tests have been made of a Fairchild 22 airplane equipped with a wing having external-airfoil flaps that also perform the function of ailerons. Lift, drag, and pitching-moment coefficients of the airplane with several flap settings, and the rolling- and yawing-moment coefficients with the flaps deflected as ailerons were measured in the full-scale tunnel with the horizontal tail surfaces and propeller removed. The effect of the flaps on the low speed and on the take-off and landing characteristics, the effectiveness of flaps when used as ailerons, and the forces required to operate them as ailerons were determined in flight. The wind-tunnel tests showed that the flaps increased the maximum lift coefficient of the airplane from 1.51 with the flap in the minimum drag position to 2.12 with the flap in the minimum drag position to 2.12 with the flap deflected 30 degrees. In the flight tests the minimum speed decreased from 46.8 miles per hour with the flaps up to 41.3 miles per hour with the flaps deflected. The required take-off run to attain a height of 50 feet was reduced from 820 to 750 feet and the landing run from a height of 50 feet was reduced from 930 to 480 feet. The flaps for this installation gave lateral control that was not entirely satisfactory. Their rolling action was good but the adverse yaw resulting from their use was greater than is considerable, and the stick forces required to operate them increased too rapidly with speed.

Reed, Warren D↗

A New Method for Interfacing Unsuited Subjects to Overhead Suspension Partial Gravity Simulators

The purpose of performing unsuited testing as part of a reduced gravity extravehicular (EVA) suited human performance research program is to define baseline performance. These results are then coupled with suited test results to evaluate how the suit system affects human performance at reduced gravity. The primary drawback to this approach is that previous studies used notably different systems to interface suited and unsuited subjects to overhead-suspension, partial-gravity simulators. A spreader bar (SB) assembly previously used for unsuited tests allowed limited pitch and roll of the subject, whereas the gimbal for suited tests allowed more pitch and roll, although the mass distribution led to large moments of inertia in the yaw axis. It is hypothesized that use of the same methods for offload of both unsuited and suited subjects is needed to make meaningful comparisons. A new gimbal (GIM) was designed with the idea that it could function with both suited and unsuited subjects. GIM was designed to minimize mass and moments of inertia and to be adjustable to co-locate the 3 axes of rotation with the subject s center of gravity. OBJECTIVE: To evaluate human performance differences between SB and GIM. METHODS: Ten unsuited subjects were off-loaded to 1/6-g using both interfaces. Subjects completed tasks including overground and treadmill ambulation, picking up objects, shoveling, postural stability, range of motion testing, and recovery from the kneeling and prone positions. Metabolic, biomechanical, and/or subjective data were collected based on task. RESULTS: Initial analyses suggest that subjects completed all tasks with lower levels of compensation and a more terrestrial approach to movement when suspended via GIM. With SB, subjects were not able to fall or get into a prone position and had increased difficulty both retrieving objects off the floor and with overground ambulation, especially at gait initiation, because they were unable to bend their torso. GIM shows promise as a new method.

Norcross, Jason R.↗

A New Method for Interfacing Unsuited Subjects to Overhead Suspension Partial Gravity Simulators

The purpose of performing unsuited testing as part of a reduced gravity extravehicular (EVA) suited human performance research program is to define baseline performance. These results are then coupled with suited test results to evaluate how the suit system affects human performance at reduced gravity. The primary drawback to this approach is that previous studies used notably different systems to interface suited and unsuited subjects to overhead-suspension, partial-gravity simulators. A spreader bar (SB) assembly previously used for unsuited tests allowed limited pitch and roll of the subject, whereas the gimbal for suited tests allowed more pitch and roll, although the mass distribution led to large moments of inertia in the yaw axis. It is hypothesized that use of the same methods for offload of both unsuited and suited subjects is needed to make meaningful comparisons. A new gimbal (GIM) was designed with the idea that it could function with both suited and unsuited subjects. GIM was designed to minimize mass and moments of inertia and to be adjustable to co-locate the 3 axes of rotation with the subject s center of gravity. OBJECTIVE: To evaluate human performance differences between SB and GIM. METHODS: Ten unsuited subjects were offloaded to 1/6-g using both interfaces. Subjects completed tasks including overground and treadmill ambulation, picking up objects, shoveling, postural stability, range of motion testing, and recovery from the kneeling and prone positions. Metabolic, biomechanical, and/or subjective data were collected based on task. RESULTS: Initial analyses suggest that subjects completed all tasks with lower levels of compensation and a more terrestrial approach to movement when suspended via GIM. With SB, subjects were not able to fall or get into a prone position and had increased difficulty both retrieving objects off the floor and with overground ambulation, especially at gait initiation, because they were unable to bend their torso. GIM shows promise as a new method.

Norcross, Jason↗

Pressure-distribution measurements on a tapered wing with a partial-span split flap in curved flight

Pressure-distribution tests were made on the 32-foot whirling arm of the Daniel Guggenheim Airship Institute of a tapered wing to determine the rolling and the yawing moments due to an angular velocity in yaw. The model was tested at 0 degree and 5 degree pitch; 0 degree, 5 degree, and 10 degree yaw; and with split flaps covering 25, 50, 75, and 100 percent of the wing span and deflected 60 degrees. The results are given in the form of load distributions and as calculated moment coefficients. The experimental values of rolling- and yawing- moment coefficients were in fairly close agreement with theory.

Troller, TH↗

Investigation of the Stability of Very Flat Spins and Analysis of Effects of Applying various Moments Utilizing the Three Moment Equations of Motion

Based on linearized equations of motion utilizing only the three moment equations and assuming only flat-spin conditions, it appears that contemporary designs (with the moment of inertia about the wing axis I(sub Y) considerably greater than the moment of inertia about the fuselage axis I(sub X) having positive values of C(sub l, sub p) (rolling-moment coefficient due to rolling) or positive values of C(sub l, sub beta) (rolling-moment coefficient due to sideslip) will probably not have a stable spin in the flat-spin region near an angle of attack of 90 deg. If the damping in pitch in flat-spin attitudes is zero, stable flat-spin conditions may not be possible on an airplane having the mass primarily distributed along the wings. The effect of moving ailerons with the spin or the effect of applying a positive pitching moment producing recovery for contemporary fighter designs will be greatest for large negative values of C(sub n, sub beta) (yawing-moment coefficient due to sideslip). In addition, for a certain critical value of positive C(sub n, sub beta), the rolling moment applied by moving ailerons with the spin or the application of a positive pitching moment will have no effect on reducing the spin rate.

Klinar, Walter J.↗

Kinematics and aerodynamics of the velocity vector roll

The velocity vector roll is an angular rotation of an aircraft about its instantaneous velocity vector, constrained to be performed at constant angle-of-attack (AOA), no sideslip, and constant velocity. Consideration of the aerodynamic force equations leads to requirements for body-axis yawing and pitching rotations that satisfy these constraints. Here, the body axis rotations, and the constraints, are used in the moment equations to determine the aerodynamic moments required to perform the velocity vector roll. For representative tactical aircraft, the conditions for maximum pitching moment are a function of orientation, occurring at about 90 deg of bank in a level trajectory. Maximum required pitching moment occurs at peak roll rate, and is achieved at AOA above 45 deg. The conditions for maximum rolling moment depend on the value of the roll mode time constant. For a small time constant (fast response) the maximum rolling moment occurs at maximum roll acceleration and zero AOA, largely independent of aircraft orientation; for a large time constant, maximum required rolling moment occurs at maximum roll rate, at maximum AOA, and at 180 deg of bank in level flight. Maximum yawing moment occurs at maximum roll acceleration, maximum AOA, and is largely independent of airplane orientation.

Durham, Wayne C.↗

A study of the nonlinear aerodynamics of bodies in nonplanar motion

Concepts from the theory of functionals are used to develop nonlinear formulations of the aerodynamic force and moment systems acting on bodies in large-amplitude, arbitrary motions. The analysis, which proceeds formally once the functional dependence of the aerodynamic reactions upon the motion variables is established, ensures the inclusion, within the resulting formulation, of pertinent aerodynamic terms that normally are excluded in the classical treatment. Applied to the large-amplitude, slowly varying, nonplanar motion of a body, the formulation suggests that the aerodynamic moment can be compounded of the moments acting on the body in four basic motions: steady angle of attack, pitch oscillations, either roll or yaw oscillations, and coning motion. Coning, where the nose of the body describes a circle around the velocity vector, characterizes the nonplanar nature of the general motion.

Schiff, L. B.↗

Wind-tunnel of three lateral-control devices in combination with a full-span slotted flap on an NACA 23012 airfoil

A large-chord NACA 23012 airfoil was tested. The airfoil extended completely across the test section, and two-dimensional flow was approximated. The model was fitted with a full-span slotted flap having a chord 25.66 percent of the airfoil chord. The ailerons investigated extended over the entire span and each had a chord 10 percent of the airfoil chord. The types of ailerons tested were: retractable ailerons, slot-lip ailerons using the lip of the slot for ailerons, and plain ailerons on the trailing edge of the slotted flap. The data are presented in the form of curves of section lift, drag, and pitching-moment coefficients for the airfoil with flap deflected but with ailerons neutral, and of rolling-moment, yawing-moment, and hinge-moment coefficients calculated for a rectangular wing of aspect ratio 6 with a semi-span aileron and a full-span flap. For the ailerons investigated the data indicate that, from considerations of rolling and yawing moments produced and of stick forces desired, the retractable aileron is the most satisfactory means of lateral control for use with a full-span slotted flap.

Wenzinger, Carl J↗

Wind Tunnel Tests Conducted to Develop an Icing Flight Simulator

As part of NASA's Aviation Safety Program goals to reduce aviation accidents due to icing, NASA Glenn Research Center is leading a flight simulator development activity to improve pilot training for the adverse flying characteristics due to icing. Developing flight simulators that incorporate the aerodynamic effects of icing will provide a critical element in pilot training programs by giving pilots a pre-exposure of icing-related hazards, such as ice-contaminated roll upset or tailplane stall. Integrating these effects into training flight simulators will provide an accurate representation of scenarios to develop pilot skills in unusual attitudes and loss-of-control events that may result from airframe icing. In order to achieve a high level of fidelity in the flight simulation, a series of wind tunnel tests have been conducted on a 6.5-percent-scale Twin Otter aircraft model. These wind tunnel tests were conducted at the Wichita State University 7- by 10-ft wind tunnel and Bihrle Applied Research's Large Amplitude Multiple Purpose Facility in Neuburg, Germany. The Twin Otter model was tested without ice (baseline), and with two ice configurations: 1) Ice on the horizontal tail only; 2) Ice on the wing, horizontal tail, and vertical tail. These wind tunnel tests resulted in data bases of aerodynamic forces and moments as functions of angle of attack; sideslip; control surface deflections; forced oscillations in the pitch, roll, and yaw axes; and various rotational speeds. A limited amount of wing and tail surface pressure data were also measured for comparison with data taken at Wichita State and with flight data. The data bases from these tests will be the foundation for a PC-based Icing Flight Simulator to be delivered to Glenn in fiscal year 2001.

Ratvasky, Thomas P.↗

A dynamic calibrating apparatus for cross derivative experiments

A calibrating apparatus intended to verify the validity of the methodology employed for the determination of aerodynamic cross and cross-coupling moment derivatives has been developed and successfully tested. It has so far been used in the cases of pitching, yawing and plunging oscillation and is soon to be utilized to verify the approach employed in the determination of cross derivatives due to rolling. The apparatus is based on the substitution of generally unpredictable aerodynamic moments by accurately known electromagnetically induced ones that can then be used to verify the correctness of the methods used for the determination of derivatives.

Hanff, E. S.↗

Effect of Variation of Chord and Span of Ailerons on Rolling and Yawing Moments in Level Flight

This report presents the results of an investigation of the rolling and yawing moments due to ailerons of various chords and spans on two airfoils having the Clark Y and U. S. A. 27 wing sections. Some attention is devoted to a study of the effect of scale on rolling and yawing moments and to the effect of slightly rounding the wing tips. The results apply to level flight with the wing chord set at an angle of attack of +4 degrees and to conditions of zero pitch, zero yaw, and zero roll of the airplane. It is planned later to extend the investigation to other attitudes for monoplane and biplane combinations. The work was conducted in the 10 foot wind tunnel of the Bureau of Standards on models of 60-inch span and 10-inch chord. (author)

Heald, R H↗