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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 91 records · Page 5

The Integration of a Load Limiter to an Orbiter Over-Center Mechanism

This paper summarizes the design process used to relieve the predicted high loads on a Space Shuttle Orbiter mechanism prior to the STS-112 flight. The overloading of the mechanism was due to a dynamic response between the orbiter and payload that was specific to this payload s mass and attachment scheme. A solution was devised by adding a component that prevented overload of the mechanism. In addition, the introduction of the new component neither interfered with the normal operation nor required extra-vehicular activity from a crewmember. By utilizing rapid prototyping technology, engineers were able to verify clearances and feasibility while preparing to build the flight hardware. This design solution was successfully flown on STS-112 and STS-113.

Gilmore, Adam↗

Flight Testing of the Capillary Pumped Loop 3 Experiment

The Capillary Pumped Loop 3 (CAPL 3) experiment was a multiple evaporator capillary pumped loop experiment that flew in the Space Shuttle payload bay in December 2001 (STS-108). The main objective of CAPL 3 was to demonstrate in micro-gravity a multiple evaporator capillary pumped loop system, capable of reliable start-up, reliable continuous operation, and heat load sharing, with hardware for a deployable radiator. Tests performed on orbit included start-ups, power cycles, low power tests (100 W total), high power tests (up to 1447 W total), heat load sharing, variable/fixed conductance transition tests, and saturation temperature change tests. The majority of the tests were completed successfully, although the experiment did exhibit an unexpected sensitivity to shuttle maneuvers. This paper describes the experiment, the tests performed during the mission, and the test results.

Ottenstein, Laura↗

Primary reaction control system/remote manipulator system interaction with loaded arm. Space shuttle engineering and operations support

A study of the interaction between the orbiter primary reaction control system (PRCS) and the remote manipulator system (RMS) with a loaded arm is documented. This analysis was performed with the Payload Deployment and Retrieval Systems Simulation (PDRSS) program with the passive arm bending option. The passive-arm model simulates the arm as massless elastic links with locked joints. The study was divided into two parts. The first part was the evaluation of the response of the arm to step inputs (i.e. constant jet torques) about each of the orbiter body axes. The second part of the study was the evaluation of the response of the arm to minimum impulse primary RCS jet firings with both single pulse and pulse train inputs.

Taylor, E. C.↗

Radiator heat rejection options for Shuttle payloads

The paper describes four separate advanced space radiator concepts that have been pursued in an integrated effort to develop multipayload use, low-cost heat rejection systems which can overcome the limitations of current radar systems. These four concepts are the following: (1) a wide heat load range, modularized space radiation system; (2) a heat rejection subsystem designed as a compact self-contained heat rejection module which provides a refrigeration cycle to accomodate a wide variation in payload heat loads and cooling temperature requirements; (3) a lightweight flexible fin radiator system with heat rejection capability; and (4) a radiator which does not require a circulating coolant on the radiator panel with heat pipes and thus particularly applies to very-long-duration free-flying payloads where long life reliability is an overriding design parameter. The Orbiter active thermal control system is briefly described.

Ellis, W. E.↗

Electrical power generation subsystem for Space Shuttle Orbiter

The requirements, capabilities, and design of the Space Shuttle Orbiter electrical power generation (EPG) subsystem are presented. The Orbiter EPG subsystem is designed to have the flexibility to supply the basic Orbiter electrical loads and the power requirements of the payloads which, in some cases, are completely dependent on the Orbiter for both power and heat rejection. These needs are supplied by three hydrogen/oxygen fuel cell powerplants (FCPs), having the capability of providing a total of 14 kW average and up to 24 kW peak in the basic Orbiter configuration. Kits permit dedication of one FCP to the payload by providing an additional reactant tank pair for a seven-day mission and additional heat rejection capability.

Blaski, M. F.↗

Neural joint control for Space Shuttle Remote Manipulator System

Neural networks are being used to control a robot arm in a telerobotic operation. The concept uses neural networks for both joint and inverse kinematics in a robotic control application. An upper level neural network is trained to learn inverse kinematic mappings. The output, a trajectory, is then fed to the Decentralized Adaptive Joint Controllers. This neural network implementation has shown that the controlled arm recovers from unexpected payload changes while following the reference trajectory. The neural network-based decentralized joint controller is faster, more robust and efficient than conventional approaches. Implementations of this architecture are discussed that would relax assumptions about dynamics, obstacles, and heavy loads. This system is being developed to use with the Space Shuttle Remote Manipulator System.

Atkins, Mark A.↗

Effect of orbital transfer loads on large platforms

A preliminary automated structural sizing procedure suitable for conceptual design and early tradeoff studies of large truss platforms configured for shuttle transportation to LEO is discussed as well as some orbital transfer design considerations. Platforms that are sized to withstand orbital transfer loads for the LEO to GEO maneuver are compared to platforms sized only for LEO application. It is concluded that for platforms supporting low mass distributed payloads, platform and strut frequency requirements are strong design drivers for LEO applications. The struts are found to be extremely slender, thinswalled, and of small diameter. If full advantage is to be taken of these minimum mass designs, a manufacturing capability must be developed for long straight struts. For platforms that are to be transferred from LEO to GEO in a deployed state, the orbital transfer loads become design drivers. However, even for an initial thrust-to-weight ratio equal to 0.1, a platform on the order of 100 m diameter appears packageable with its OTV in one shuttle flight, and larger platforms appear possible at lower thrust-to-weight ratios.

Walz, J. E.↗

Aerothermodynamic design feasibility of a Mars aerocapture/aeromaneuver vehicle

Lifting aerodynamic configurations have been screened and selected for the Mars aerocapture mission that (1) meet the geometric packaging requirements of the various payloads and the Space Shuttle cargo bay and (2) provide the aerodynamic performance characteristics required to obtain the atmospheric exit steering accuracy and the parachute deployment conditions desired. Hypersonic heat transfer and aerodynamic loads to the vehicle in the CO2 atmosphere are evaluated. Contemporary low density ablative thermal protection materials were selected that meet all the atmospheric entry requirements and provide a minimum mass solution. Results are presented of the aerodynamic configuration and thermal protection materials screening and selection. It is concluded that the aerothermodynamic design of this concept is feasible using state-of-the-art technology.

Florence, D. E.↗

Testing of an End-Point Control Unit Designed to Enable Precision Control of Manipulator-Coupled Spacecraft

This paper presents an end-point control concept designed to enable precision telerobotic control of manipulator-coupled spacecraft. The concept employs a hardware unit (end-point control unit EPCU) that is positioned between the end-effector of the Space Shuttle Remote Manipulator System and the payload. Features of the unit are active compliance (control of the displacement between the end-effector and the payload), to allow precision control of payload motions, and inertial load relief, to prevent the transmission of loads between the end-effector and the payload. This paper presents the concept and studies the active compliance feature using a simulation and hardware. Results of the simulation show the effectiveness of the EPCU in smoothing the motion of the payload. Results are presented from initial, limited tests of a laboratory hardware unit on a robotic arm testbed at the l Space Flight Center. Tracking performance of the arm in a constant speed automated retraction and extension maneuver of a heavy payload with and without the unit active is compared for the design speed and higher speeds. Simultaneous load reduction and tracking performance are demonstrated using the EPCU.

Montgomery, Raymond C.↗

Expendable second stage reusable space shuttle booster. Volume 12: Design data book

The general and design criteria for the expendable second stage of the reusable space shuttle booster are presented. The subjects discussed are: (1) trajectory development, (2) aerodynamic heating on basic payloads, (3) vehicle configurations, trajectory, and heat regimes, (4) orbit maneuvering system, (5) structural analysis, and (6) booster loads and structural sizing.

Source record↗

STS-102 Countdown Status

George Diller, NASA Public Affairs, introduces Jeff Spaulding, NASA Test Director, Glenn Chin, Leonardo Payload Manager, and Ed Priselac, Shuttle Weather Officer, in this STS-102 prelaunch press conference. Mr. Spaulding gives an overview of the status of the Discovery Orbiter, including the prelaunch procedures (payload inspection and closure, avionics check, and the loading of the onboard cyrogenic tanks), the countdown and built in time holds, launch window, Discovery launch, and the landing. Mr. Chin discusses the payload status, including specifications on the Multi-Purpose Logistics Module, and the hardware contamination inspection. Mr. Priselac describes the weather forecast for the upcoming launch. The men then answer questions from the press.

Source record↗

Cargo transfer vehicle - An element of the National Launch System

The paper describes the cargo transport vehicle (CTV), a rendezvous- and capture-capable on-orbit maneuvering stage of the NASA/DOD National Launch System (NLS) developed for off-loading the Space Shuttle for cargo delivery to the Space Station Freedom. Special attention is given to the background of the NLS CTV technology, a typical Space Station delivery mission profile, the design features of the payload accommodation system, and the forward propulsion module. The feasibility of the CTV functioning as an upper stage, in addition to acting as an on-orbit maneuvering system, is being presently considered.

Buchanan, Harry↗

Remotely-Controlled Docking System

Spring-loaded drogue cones tolerate and correct misalinement. Attachment Mechanism equipped with spring-loaded latches, shock-absorbing springs, and self-alining conical mating surfaces. Docking system includes three attachment mechanisms plus television camera that views set of crosshairs for alinement of vehicle and payload. Originally developed for Space Shuttle, mechanism adapted for robot manipulator arms, trailer hitches, and docking devices for in-flight refueling of airplanes.

Chandler, J. A.↗

Shuttle/Centaur - More capability for the 1980's

Design features of the Centaur upper stage for the Shuttle are described, noting interfaces with the Orbiter and intended missions. The Shuttle will carry the Centaur stage into a 241 km eastward orbit, open the payload doors, and by the fourth orbit rotate the Centaur 45 deg so it points out of the bay. An integrated support system will limit the actual equipment added to the Orbiter to 122 kg. Separation from the Orbiter will be effected by a spring-loaded mechanism that will impart a 1/3 m/sec velocity to the Centaur, which carries its own LOX/LH2 fuel supply for two RL 10A-3-3A engines. The fuel is moved to the bottom of the tanks by auxiliary thrusters which propel the Centaur forward. Planned missions for the Shuttle-Centaur are boosting the ESA Solar Polar Mission and launching the Galileo probe in 1986, possibly followed by a Venus radar mapper mission in 1988.

Spurlock, O. F.↗

Research and Applications Modules Thermal Control System.

Research and Applications Modules (RAMs) are shuttle-compatible payload carriers providing economical experiment/payload accommodations for earth orbital space research and application objectives. The RAM Thermal Control System (TCS) incorporates a pumped fluid coolant loop to provide the flexibility for the wide range of cooling loads and mission operations. The concept employs two fluids: water inside the habitable region to absorb heat, Freon 21 outside to reject heat through radiators. The external surfaces of RAM vehicles are effectively insulated. Therefore, virtually all internally generated heat is rejected through the radiators. The selected system is described along with key analysis techniques developed during the study.

Cross, R. I.↗

Shuttle-Attached Manipulator System requirements.

Shuttle mission requirements and cost objectives have led to the selection of a Shuttle-Attached Manipulator System (SAMS) as a general purpose mechanism for docking, payload handling, and the general launch and retrieval of free-flying satellites. SAMS design requirements are discussed, giving attention to end effectors, kinematics, timelines, dynamics, load ratings, TV cameras and lights. Requirements for low-cost payload satellites are considered, taking into account satellites with modular subsystems which are designed for replacement and for resupply in orbit by SAMS.

Bodey, C. E.↗

Expendable solid rocket motor upper stages for the Space Shuttle

A family of expendable solid rocket motor upper stages has been conceptually defined to provide the payloads for the Space Shuttle with performance capability beyond the low earth operational range of the Shuttle Orbiter. In this concept-feasibility assessment, three new solid rocket motors of fixed impulse are defined for use with payloads requiring levels of higher energy. The conceptual design of these motors is constrained to limit thrusting loads into the payloads and to conserve payload bay length. These motors are combined in various vehicle configurations with stage components derived from other programs for the performance of a broad range of upper-stage missions from spin-stabilized, single-stage transfers to three-axis stabilized, multistage insertions. Estimated payload delivery performance and combined payload mission loading configurations are provided for the upper-stage configurations.

Davis, H. P.↗

Centerline latch tool for contingency orbiter door closure

The centerline latch tool was designed and developed as an EVA manual backup device for latching the Space Shuttle Orbiter's payload bay doors for reentry in case of a failure of the existing centerline latches to operate properly. The tool was designed to satisfy a wide variety of structural, mechanical, and EVA requirements. It provides a load path for forces on the payload bay doors during reentry. Since the tool would be used by an EVA crewmember, control, handgrips, operating forces, and procedures must be within the capabilities of a partially restrained, suited crewmember in a zero-gravity environment. The centerline latch tool described was designed, developed, and tested to meet these requirements.

Trevino, R. C.↗