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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRS2014

Advanced Mirror Technology Development (AMTD) for Very Large Space Telescopes

Advanced Mirror Technology Development (AMTD) is a multi-year effort to systematically mature to TRL-6 the critical technologies needed to produce 4-m or larger flight-qualified UVOIR mirrors by 2018 so that a viable mission can be considered by the 2020 Decadal Review. This technology must enable missions capable of both general astrophysics & ultra-high contrast observations of exoplanets. To accomplish our objective, We use a science-driven systems engineering approach. We mature technologies required to enable the highest priority science AND result in a high-performance low-cost low-risk system.

Stahl, H. Philip↗
NASA NTRS1998

Structural Modeling of the Next Generation Space Telescope's Primary Mirror

In recent years, astronomical observations made with space telescopes have dramatically increased our understanding of the history of the universe. In particular, the cosmic Background Explorer (COBE) and the Hubble Space Telescope (HST) have yielded observations that cannot be achieved at ground-based observatories. We now have views of the universe before galaxies existed (from COBE) and views of young galaxies (from HST). But none of the existing observatories can provide views of the period in which the galaxies were born, about 100 million to one billion years after the "big bang". NASA expects the Next Generation Space Telescope (NGST) to fill this gap. An investigation into the structural modeling of the primary mirror of the NGST, its methodology and results are presented.

Boulet, J. A. M.↗
NASA NTRS1998

Next Generation Space Telescope Ultra-Lightweight Mirror Program

The Next Generation Space Telescope is currently envisioned as a eight meter diameter cryogenic deployable telescope that will operate at the earth sun libration point L2. A number of different designs are being examined within NASA and under industry studies by Ball Aerospace, Lockheed-Martin and TRW. Although these designs differ in many respects, they all require significant advancements in the state-of-the-art with respect to large diameter, ultra-lightweight, mirrors. The purpose of this paper is to provide insight into the current status of the mirror development program NGST is a tremendously ambitious undertaking that sets the mark for new NASA missions. In order to achieve the weight, cost and performance requirements of NGST, the primary mirror must be made lighter, cheaper and better than anything that has ever been done. In order to accomplish this an aggressive technology program has been put in place. The scope of the program was determined by examining historically what has been accomplished; assessing recent technological advances in fabrication and testing; and evaluating the effect of these advances relative to enabling the manufacture of lightweight mirrors that meet NGST requirements. As it is currently envisioned, the primary mirror for NGST is on the order of eight meters in diameter, it is to be diffraction limited at a wave length of 2 microns and has an overall weight requirement of 15 kilograms per square meter. Two large scale demonstration projects are under way along with a number of smaller scale demonstrations on a variety of mirror materials and concepts. The University of Arizona (UA) mirror concept is based around a 2mm thick Borosilicate glass face sheet mounted to a composite backplane structure via actuators for mirror figure correction. The Composite Optics Inc.(COI) concept consists of a 3.2mm thick Zerodur face sheet bonded to a composite support structure which in turn is mounted to a composite backplane structure via actuators for mirror phasing. These mirrors are due to be performance tested in ambient conditions in the fall of '98, and cryogenically tested in the spring of '99. The smaller scale efforts include the following: Beryllium is being investigated at Ball Aerospace, Electroform nickel is being investigated in-house at MSFC, Chemical Vapor Deposition (CVD) Silicon Carbide (SiC) is being investigated at Morton International Silicon mirrors are being investigated at Schafer, Carbon Fiber Reinforced Silicon Carbide (CSIC) is being investigated at IABG. SiC at SSG, Composite mirrors at COI, pyrolyzed graphite mirrors at Ultramet, reaction bonded SiC mirrors at Xinetics, along with techniques for lightweighting using waterjets at Waterjet Technology Inc. are all being investigated under the Small Business innovative Research Program SBIR program. A procurement for a third large scale demonstration (nominally 1.5m in diameter) is being planned for release this fall.

Bilbro, James W.↗
NASA NTRS2018

James Webb Space Telescope Primary and Secondary Mirror Segment Assemblies Cleaning: a Quantitative Assessment

The James Webb Space Telescope Primary Mirror Segment Assemblies (PMSAs) and Secondary Mirror Assembly (SMA) were cleaned at the Johnson Space Center (JSC) in January 2018. In order to quantify the effectiveness of the cleaning, the same cleaning process was performed on the PMSA and SMA traveling witness wafers. These wafers have accompanied their respective mirror segments from their arrival at the Goddard Space Flight Center, through transport to JSC, and ultimately their exposure in Chamber A for cryogenic testing. The traveling wafers were analyzed using an Image Analysis automated microscope both prior to and after the cleaning. The resulting data showed that the PMSA wafers' Percent Area Coverage (PAC) reduced by 83.5% on average, from 0.1524 PAC to 0.0251 PAC. The SMA wafer's PAC decreased by 97.2%, from 0.1194 PAC to 0.0034 PAC. Further analysis of the particle size bins was completed in order to calculate their particle distribution slopes. The slope of the PMSA wafers increased by 0.025 on average, and the SMA wafer slope increased by 0.066. This indicates that the ratio of large to small particles slightly increased after the cleaning across all mirror segments. Visual inspections of the wafers and the flight PMSAs and SMA showed considerable and comparable particulate coverage improvements, thus leading to the conclusion that the average PAC on the PMSAs and SMA improved by the same factor as their respective wafers.

mirror↗
NASA NTRS1990

Design of a prototype secondary mirror assembly for the Space Infrared Telescope Facility

The design of a liquid helium temperature prototype secondary mirror assembly (PSMA) under development for the NASA Space Infrared Telescope Facility (SIRTF) program is described. The SIRTF assembly must operate below 4 K and provide the functions of highly precise two-axis periodic tilting ('chopping') in addition to the conventional functions of focus and collimation adjustment. The PSMA design employs a fused quartz mirror kinematically attached at its center to an aluminum cruciform. The mirror/cruciform assembly is driven in tilt about its combined center of mass using an aluminum flexure pivot of unique design and a four-actuator control system with feedback provided by pairs of differential position sensors. The voice coil actuators are mounted on a second flexure-pivoted mass to enhance servosystem stability and isolate the telescope from vibration-induced disturbances. The mirror/cruciform and reaction mass are attached to opposite sides of an aluminum mounting plate whose position relative to the outer housing is controlled by a six-degree-of-freedom focus and centering mechanism using pivoted actuation levers driven by lead screw/harmonic drive/stepper motor assemblies.

Stier, Mark T.↗
NASA NTRS2018

Optothermal Stability of Large ULE and Zerodur Mirrors

Marshall Space Flight Center's (MSFC) X-ray and Cryogenic Test Facility (XRCF) has tested the optothermal stability of two low-CTE, large-aperture mirrors in a thermal vacuum chamber. The mirrors deformed from several causes such as: thermal gradients, thermal soaks, coefficient of thermal expansion (CTE) gradients, CTE mismatch, and stiction. This paper focuses on how the aforementioned conditions affected the surface figure of the large optics while in vacuum at temperatures ranging from 230 to 310 K (-43 to 37 ˚C). The presented data, conclusions, and taxonomy are useful for designing mirrors and support structures for telescopes. The data is particularly useful for telescopes that require extreme dimensional stability or telescopes that operate at a temperature far from ambient.

Brooks, Thomas E.↗
NASA NTRS2002

Status of NASA Mirror Technology Development for Large Space Telescopes

This paper presents the current status of several NASA technology development activities, including: Sub-scale Beryllium Mirror Demonstrator (SBMD), NGST (Next Generation Space Telescope) Mirror System Demonstrator (NMSD), Advanced Mirror System Demonstrator (AMSD), etc.. It also describes how these activities map into future NASA mission requirements, including: Next Generation Space Telescope (NGST), Single Aperture Far Infrared Observatory (SAFIR), Space Ultraviolet/Optical Observatory (SUVO), etc..

Stahl, H. Philip↗
NASA NTRS2012

Progress in the Fabrication and Testing of Telescope Mirrors for the James Webb Space Telescope

The telescope of the James Webb Space Telescope (JWST) is an f/20, three mirror anastigmat design, passively cooled (40K) in an L2 orbit. The design provides diffraction limited performance (Strehl > or = 0.8) at .=2 m. To fit within the launch vehicle envelope (Arianne V), the 6.6 meter primary mirror and the secondary mirror support structure are folded for launch, then deployed and aligned in space. The primary mirror is composed of 18 individual, 1.3 meter (flat flat) hexagonal segments, each adjustable in seven degrees of freedom (six rigid body + radius of curvature) provided by a set of high precision actuators. The actuated secondary mirror (approx.0.74m) is similarly positioned in six degrees of rigid body motion. The approx..70x.51m, fixed tertiary and approx. 0.17m, flat fine steering mirror complete the telescope mirror complement. The telescope is supported by a composite structure optimized for performance at cryogenic temperatures. All telescope mirrors are made of Be with substantial light-weighting (21 kg for each 1.3M primary segment). Additional Be mounting and supporting structure for the high precision (approx.10nm steps) actuators are attached to the primary segments and secondary mirror. All mirrors undergo a process of thermal stabilization to reduce stress. An extensive series of interferometric measurements guide each step of the polishing process. Final polishing must account for any deformation between the ambient temperature of polishing and the cryogenic, operational temperature. This is accomplished by producing highly precise, cryo deformation target maps of each surface which are incorporated into the final polishing cycle. All flight mirrors have now completed polishing, coating with protected Au and final cryo testing, and the telescope is on track to meet all system requirements. We here review the measured performance of the component mirrors and the predicted performance of the flight telescope.

Bowers, Charles↗
NASA NTRS2013

Cryogenic Optical Performance of a Light-weight Mirror Assembly for Future Space Astronomical Telescopes: Optical Test Results and Thermal Optical Model

A 40 cm diameter mirror assembly was interferometrically tested at room temperature down to 250 degrees Kelvin for thermal deformation. The 2.5 m radius of curvature spherical mirror assembly was constructed by low temperature fusing three abrasive waterjet core sections between two face sheets. The 93% lightweighted Corning ULE mirror assembly represents the current state of the art for future UV, optical, near IR space telescopes. During the multiple thermal test cycles, test results of interferometric test, thermal IR images of the front face were recorded in order to validate thermal optical model.

Eng, Ron↗
NASA NTRS1981

Reduction of the one-dimensional X-ray scattering data on mirror flats at NASA/Marshall Space Flight Center

Data on the scattering of X-rays from various mirror flats obtained from different vendors. The scattering data discussed in this section is obtained by a one dimensional proportional counter at X-ray energies of 8.06, 6.4 and 2.99 keV. X-rays are generated at one end of a 312.4m long tube which is under vacuum. This long tube provides a parallel beam of X-rays which is then collimated by a slit and allowed to scatter from a pair of mirror flats at small grazing angles of incidence. The slit and mirrors assembly is placed 182.4 meters from the other end of the tube where the proportional counter detector is located. The detector is sitting on an optical table which is pivoted so that it can rotate to intercept X-rays at a range of spatial locations. The optical table pivot is located 2.78 meters in front of the detector, and has an operational angular range of 350 arc minutes. Measured from the position of the mirror, this total angular range of the data is (350) (2.78/182.4) = 5.33 arcminutes.

Williams, A. C.↗
NASA NTRS2013

Cryogenic Optical Performance of a Lightweighted Mirror Assembly for Future Space Astronomical Telescopes: Correlating Optical Test Results and Thermal Optical Model

A 43cm diameter stacked core mirror demonstrator was interferometrically tested at room temperature down to 250 degrees Kelvin for thermal deformation. The 2.5m radius of curvature spherical mirror assembly was constructed by low temperature fusing three abrasive waterjet core sections between two CNC pocket milled face sheets. The 93% lightweighted Corning ULE® mirror assembly represents the current state of the art for future UV, optical, near IR space telescopes. During the multiple thermal test cycles, test results of interferometric test, thermal IR images of the front face were recorded in order to validate thermal optical model.

Eng, Ron↗
NASA NTRS1991

Development of structural composite mirror technology for submillimeter space telescopes

The technical approach to the design, manufacturing, testing, and analytical simulation of lightweight graphite/epoxy mirrors is described. The precision segmented reflector (PSR) program has produced (1) 1.0-m graphite/epoxy panels with areal densities of 7 kg/sq m as-manufactured surface precision near 1 micron rms, (2) 0.5-m panels with figure changes less than 1 micron rms for temperature reductions of 100 K, (3) analytical performance-prediction capability with submicron accuracy relative to panel thermal distortion, and (4) a unique thermal vacuum test facility for structural composite mirrors.

Freeland, R. E.↗
NASA NTRS1993

Mirror fusion propulsion system - A performance comparison with alternate propulsion systems for the manned Mars mission

The performance characteristics of several propulsion technologies applied to piloted Mars missions are compared. The characteristics that are compared are Initial Mass in Low Earth Orbit (IMLEO), mission flexibility, and flight times. The propulsion systems being compared are both demonstrated and envisioned: Chemical (or Cryogenic), Nuclear Thermal Rocket (NTR) solid core, NTR gas core, Nuclear Electric Propulsion (NEP), and a mirror fusion space propulsion system. The proposed magnetic mirror fusion reactor, known as the Mirror Fusion Propulsion System (MFPS), is described. The description is an overview of a design study that was conducted to convert a mirror reactor experiment at Lawrence Livermore National Lab (LLNL) into a viable space propulsion system. Design principles geared towards minimizing mass and maximizing power available for thrust are identified and applied to the LLNL reactor design, resulting in the MFPS. The MFPS' design evolution, reactor and fuel choices, and system configuration are described. Results of the performance comparison shows that the MFPS minimizes flight time to 60 to 90 days for flights to Mars while allowing continuous return-home capability while at Mars. Total MFPS IMLEO including propellant and payloads is kept to about 1,000 metric tons.

Deveny, M.↗
NASA NTRS1993

Mirror fusion propulsion system: A performance comparison with alternate propulsion systems for the manned Mars Mission

The performance characteristics of several propulsion technologies applied to piloted Mars missions are compared. The characteristics that are compared are Initial Mass in Low Earth Orbit (IMLEO), mission flexibility, and flight times. The propulsion systems being compared are both demonstrated and envisioned: Chemical (or Cryogenic), Nuclear Thermal Rocket (NTR) solid core, NTR gas core, Nuclear Electric Propulsion (NEP), and a mirror fusion space propulsion system. The proposed magnetic mirror fusion reactor, known as the Mirror Fusion Propulsion System (MFPS), is described. The description is an overview of a design study that was conducted to convert a mirror reactor experiment at Lawrence Livermore National Lab (LLNL) into a viable space propulsion system. Design principles geared towards minimizing mass and maximizing power available for thrust are identified and applied to the LLNL reactor design, resulting in the MFPS. The MFPS' design evolution, reactor and fuel choices, and system configuration are described. Results of the performance comparison shows that the MFPS minimizes flight time to 60 to 90 days for flights to Mars while allowing continuous return-home capability while at Mars. Total MFPS IMLEO including propellant and payloads is kept to about 1,000 metric tons.

Schulze, Norman R.↗
NASA NTRS2012

James Webb Space Telescope Optical Telescope Element Mirror Development History and Results

In a little under a decade, the James Webb Space Telescope (JWST) program has designed, manufactured, assembled and tested 21 flight beryllium mirrors for the James Webb Space Telescope Optical Telescope Element. This paper will summarize the mirror development history starting with the selection of beryllium as the mirror material and ending with the final test results. It will provide an overview of the technological roadmap and schedules and the key challenges that were overcome. It will also provide a summary or the key tests that were performed and the results of these tests.

Feinber, Lee D.↗
NASA NTRS1998

Electroformed Nickel Mirrors for the Next Generation Space Telescope

This paper summarizes the work to date on a novel mirror fabrication technique being developed at the Marshall Space Flight Center for potential use on the Next Generation Space Telescope (NGST). This technique involves forming an extremely lightweight mirror by electroplating nickel and nickel based alloys onto a highly polished precision mandrel. The resulting mirror shell can then be backed up with or attached to a lightweight structure to produce a mirror element that is on the order of 15 kg/sq m areal density. Since the mirrors are fabricated from a mandrel (or master), subsequent mirrors can be made with very high economy; this technique is particularly suited to segmented mirrors schemes whereby large apertures are achieved through the deployment of smaller segments. Control of the electroplating process is the key element for producing high quality optics; bath chemistry and real time control of the plating current density yields uniform grained electroforms with zero residual stress. To accomplish this, a special electronic sensor was developed whereby the residual stress can be monitored as the nickel is electrolytically deposited. This information is used in a feedback loop to modulate current density which, in turn, directly governs the residual stress. Details pertaining to this and other aspects of the fabrication of a half meter mirror will be published along with test results and metrology data.

Redmon, John W.↗