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At least 91 records · Page 5

Extension-bend-twist coupling behavior of thin-walled advanced composite beams with initial twist

An analytical model is developed for assessing the extension-bend-twist coupling behavior of nonhomogeneous anisotropic beams with initial twist. The model is formulated as a coupled two-dimensional boundary value problem, where the displacement solutions are defined with pretwist-dependent functions that represent the extension, bending, and torsion, and unknown functions that represent local in-plane deformations and out-of-plane cross-section warping. The unknown deformation functions are determined by applying the principle of minimum potential energy to a discretized representation of the cross section. Numerical results are presented that fully verify this approach and illustrate the strong extension-twist coupling behavior present in pretwisted beams with thin-wall laminated composite cross sections as a function of ply angle, initial twist level, and initial twist axis location. Cross-sections analyzed include; thin laminated rectangles with either asymmetric or symmetric ply stacking sequences and a thin-wall single cell D-section composed of a graphite/epoxy woven cloth.

Kosmatka, J. B.↗

Defect Characterization in a Thin Walled Composite RP-1 Tank: A Case Study

A full scale thin walled composite tank, designed and fabricated for the storage of pressurized RP- I rocket fuel, was fully inspected with digital infrared thermography (IR) during assembly and prior to proof testing. The tank featured a "pill capsule" design with the equatorial bondline being overwrapped on both the inner and outer surfaces. A composite skirt was bonded to the aft dome of the tank to serve as a structural support when the tank was stood on end in service. Numerous anomalies were detected and mapped prior to proof testing, some along bondlines and some scattered throughout the acreage. After the tank was intentionally burst, coupons were cut from the regions including thermographic anomalies. These coupons were again inspected thermographically to document the growth of any indications due to proof testing. Ultrasonic inspections (UT) were also performed on the coupons for comparison to thermography. Several coupons were dissected and micrographed. Relationships between IR and UT indications and the physical nature of the dissected material are presented.

Langsing, Matthew D.↗

Dynamic testing of thin-walled composite box beams in a vacuum chamber

Vibration characteristics of thin-walled composite box beams are measured in a rotating environment in a 10-ft diameter vacuum chamber. Symmetric and antisymmetric layup beams are fabricated out of graphite/epoxy prepreg material using an autoclave molding technique. These are excited using piezoelectric ceramic elements and responses are measured using strain gages and accelerometers. First three natural modes are identified using spectrum analyzer over a range of rotational speeds up to 1000 rpm. Measured frequencies and mode shapes (displacement as well as strain) are correlated satisfactorily with calculated finite element results.

Chandra, Ramesh↗

Extensional and flexural waves in a thin-walled graphite/epoxy tube

Simulated acoustic emission signals were induced in a thin-walled graphite/epoxy tube by means of lead breaks (Hsu-Nielsen source). The tube is of similar material and layup to be used by NASA in fabricating the struts of Space Station Freedom. The resulting waveforms were detected by broad band ultrasonic transducers and digitized. Measurements of the velocities of the extensional and flexural modes were made for propagation directions along the tube axis (0 degrees), around the tube circumference (90 degrees) and at an angle of 45 degrees. These velocities were found to be in agreement with classical plate theory.

Prosser, William H.↗

Extensional and Flexural Waves in a Thin-Walled Graphite/Epoxy Tube

Simulated acoustic emission signals were induced in a thin-walled graphite/epoxy tube by means of lead breaks (Hsu-Neilsen source). The tube is of similar material and layup to be used by NASA in fabricating the struts of Space Station Freedom. The resulting waveforms were detected by broad band ultrasonic transducers and digitized. Measurements of the velocities of the extensional and flexural modes were made for propagation directions along the tube axis (0 degrees), around the tube circumference (90 degrees) and at an angle of 45 degrees. These velocities were found to be in agreement with classical plate theory.

Prosser, William H.↗

Stress distribution in and equivalent width of flanges of wide, thin-wall steel beams

The use of different forms of wide-flange, thin-wall steel beams is becoming increasingly widespread. Part of the information necessary for a national design of such members is the knowledge of the stress distribution in and the equivalent width of the flanges of such beams. This problem is analyzed in this paper on the basis of the theory of plane stress. As a result, tables and curves are given from which the equivalent width of any given beam can be read directly for use in practical design. An investigation is given of the limitations of this analysis due to the fact that extremely wide and thin flanges tend to curve out of their plane toward the neutral axis. A summary of test data confirms very satisfactorily the analytical results.

BEAMS, BOX-STRESSES↗

Elastic torsional buckling of thin-walled composite cylinders

The elastic torsional buckling strength has been determined experimentally for thin-walled cylinders fabricated with glass/epoxy, boron/epoxy, and graphite/epoxy composite materials and composite-reinforced aluminum and titanium. Cylinders have been tested with several unidirectional-ply orientations and several cross-ply layups. Specimens were designed with diameter-to-thickness ratios of approximately 150 and 300 and in two lengths of 10 in. and 20 in. The results of these tests were compared with the buckling strengths predicted by the torsional buckling analysis of Chao.

Marlowe, D. E.↗

Impact damage tolerance of thin wall composite struts

An experimental investigation was made to study the impact damage tolerance of thin wall composite struts made of both brittle epoxy and toughened epoxy based composite materials. Damage parameters such as barely visible surface damage and internal damage represented by the ultrasonic C-scan, and residual compressive strengths were evaluated against impact energy for two impactor sizes. From both a damage resistance (internal damage vs. impact energy) and a damage tolerance (residual compressive strength vs. internal damage) point of view, the toughened IM7/977-2 struts exhibited better performance than the brittle epoxy based T50/934 struts. This is attributed to the toughening mechanism in 977-2 which impedes delamination initiation from impact, and delamination growth and subsequent buckling under a compression loading. At barely visible damage thresholds, regardless of the impactor sizes, a maximum strength reduction of 45-55 percent was observed for the T50/934 struts, and approximately 10 percent for IM7/977-2 struts. This is of great interest for developing a damage tolerance design approach and risk assessment methodology in which the design allowable would be defined by the residual strength at the threshold of barely visible damage.

Chen, G.-S.↗

Buckling of thin-walled cylinder under axial compression and internal pressure

An investigation was made of a thin-walled cylinder under axial compression and various internal pressures to study the effect of the internal pressure on the compressive buckling stress of the cylinder. A theoretical analysis based on a large-deflection theory was also made. The theoretically predicted increase of compressive buckling stress due to internal pressure agrees fairly well with the experimental results. (author)

Lo, Hsu↗