RESULTS OF WIND-TUNNEL MEASUREMENTS ON A HELICOPTER ROTOR OPERATING AT EXTREME THRUST COEFFICIENTS AND HIGH-TIP-SPEED RATIOS
Wind-tunnel tests of helicopter rotor stall
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Wind-tunnel tests of helicopter rotor stall
Liquid fluorine pump, impeller, and inducer corrosion resistance to cavitation flow
The design and experimental performance of a 20-inch diameter tandem-bladed axial-flow transonic compressor rotor is presented. Radial surveys were made of the flow conditions. At design speed the peak efficiency was 0.88 and occurred at an equivalent weight flow of 63 pounds per second. At peak efficiency the total pressure and total temperature ratios were 1.77 and 1.20, respectively. The stall margin at design speed was 10 percent based on weight flows and total pressure ratios at peak efficiency and near stall.
A 50-centimeter-diameter axial-flow transonic compressor stage with multiple-circular-arc blades was designed and tested to study the effects of blade shape on efficiency and stall margin. At design speed, peak efficiency of 0.80 occurred at an equivalent weight flow of 29.0 kilograms per second. Measured total pressure ratio and total temperature ratio at peak efficiency were 1.69 and 1.20, respectively. The stall margin at design speed and an equivalent weight flow of 29.0 kilograms per second was 9 percent. The measured stall margin at design weight flow and speed was 15 percent. A comparison of rotor performance made with and without the stator showed a decrease in pressure ratio, peak efficiency, and maximum weight flow with the addition of the stator.
The design and experimental performance of a 20-inch-diameter multiple-circular-arc bladed axial-flow transonic compressor rotor is presented. Radial surveys of the flow conditions were made. At design speed the peak efficiency was 0.882 and occurred at a weight flow of 64.0 pounds per second. At this point the total-pressure and total-temperature ratios were 1.79 and 1.205, respectively. The stall margin at design speed was 8 percent based on weight flows and total-pressure ratios at experimental peak efficiency and near stall. The measured stall margin was 20 percent at design weight flow and speed.
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The overall and blade-element performance of two configurations of a moderately high aspect ratio transonic compressor rotor are presented. The subject rotor has conventional blade dampers. The performance is compared with a rotor utilizing dual wire friction dampers. At design speed the subject achieved a pressure ratio of 1.52 and efficiency of 0.89 at a near design weight flow of 72.1 pounds per second. The rotor with wire dampers gave consistently higher pressure ratios at each speed, but efficiencies for the two rotors were about the same. Stall margin for the subject rotor was 20.4 percent, but for the wire damped rotor only 4.0 percent.
Overall and blade-element aerodynamic performance of a 0.271-scale model of QF-1 are presented, examined, and then compared and evaluated with that from similar low noise fan stage designs. The tests cover a wide range of speeds and weight flows along with variations in stator setting angle and stator axial spacing from the rotor. At design speed with stator at design setting angle and a fixed distance between stage measuring stations, there were no significant effects of increasing the axial spacing between rotor stator from 1.0 to 3.5 rotor chords on stage overall pressure ratio, efficiency or stall margin.
A new formulation of helicopter rotor thickness, noise for hover and forward flight, is discussed. The parameters required for this formulation are rotor motion, planform and airfoil thickness distribution. A computer program has been developed to calculate the pressure signature due to blade thickness for a helicopter in arbitrary motion. Comparison with high-speed helicopter tests shows good agreement with calculations when the observer is in or near the horizontal plane in which the rotor disk lies. Characteristics of thickness noise are illustrated by numerical examples indicating strongly that the high-speed blade slap may be due primarily to the thickness effect. The methods of Deming and Arnoldi are discussed as the special cases of this technique.
Experimental and related analytical results on model rotor rotational and broadband noise obtained in the anechoic wind tunnel and rotor facility are summarized. Factors studied include various noise sources, effects of helicopter performance parameters on noise generated by a model main rotor, appropriate scaling laws for the various types of main rotor noise, and the effects of intensity and size scales of injected turbulence on the intensity and spectra of broadband noise.
A theoretical analysis is presented for the harmonic noise of high speed, open rotors. Far field acoustic radiation equations based on the Ffowcs-Williams/Hawkings theory are derived for a static rotor with thin blades and zero lift. Near the plane of rotation, the dominant sources are the volume displacement and the rho U(2) quadrupole, where u is the disturbance velocity component in the direction blade motion. These sources are compared in both the time domain and the frequency domain using two dimensional airfoil theories valid in the subsonic, transonic, and supersonic speed ranges. For nonlifting parabolic arc blades, the two sources are equally important at speeds between the section critical Mach number and a Mach number of one. However, for moderately subsonic or fully supersonic flow over thin blade sections, the quadrupole term is negligible. It is concluded for thin blades that significant quadrupole noise radiation is strictly a transonic phenomenon and that it can be suppressed with blade sweep. Noise calculations are presented for two rotors, one simulating a helicopter main rotor and the other a model propeller. For the latter, agreement with test data was substantially improved by including the quadrupole source term.
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A quasi three dimensional design system and multiple-circular-arc airfoil sections were used to design a fan rotor. An axisymmetric intrablade flow field calculation modeled the shroud of an isolated splitter and radial distribution. The structural analysis indicates that the design is satisfactory for evaluation of aerodynamic performance of the fan stage in a test facility.
The aerodynamic performances of four stator-blade rows are presented and evaluated. The aerodynamic designs of two of these stators were compromised to reduce noise, a third design was not. On a calculated operating line passing through the design point pressure ratio, the best stator had overall pressure-ratio and efficiency decrements of 0.031 and 0.044, respectively, providing a stage pressure ratio of 1.483 and efficiency of 0.865. The other stators showed some correctable deficiencies due partly to the design compromises for noise. In the end-wall regions blade-element losses were significantly less for the shortest chord studied.
A hub-to-shroud and a blade-to-blade internal-flow analysis code, both inviscid and basically subsonic, were used to calculate the flow parameters within four stator-blade rows. The produced ratios of maximum suction-surface velocity to trailing-edge velocity correlated well in the midspan region, with the measured total-parameters over the minimum-loss to near stall operating range for all stators and speeds studied. The potential benefits of a blade designed with the aid of these flow analysis codes are illustrated by a proposed redesign of one of the four stators studied. An overall efficiency improvement of 1.6 points above the peak measured for that stator is predicted for the redesign.
A novel data acquisition system has been designed which allows a transfer of pressure transducer and hot film data from a rotating frame to a stationary one, while collecting both loading and far field acoustic measurements simultaneously; this permits correlations to be made between experimental and theoretical predictions of blade loads and the resulting far field acoustics. The comparison of predicted acoustic pulse with experimental measurements has verified the assumptions made in the Widnall and Wolf (1980) theory for the case of low speed incompressible flow. The theory is also shown to be very sensitive to the interaction geometry and trajectory of the blade trailing vortex.
In this paper, we have applied a new aerodynamic tool to the study of helicopter airfoil characteristics. We have shown that the computed airloads reproduce completely the experimental behavior of representative airfoils across the transonic regime. In addition, the computational details of the flow fields, the surface pressure distributions, and the viscous-layer characteristics enable us to trace the evolution of the physical changes that occur as m infinity or Re increases. Descriptions of the complicated development of shock waves, shock-induced separation supplement the information that has been obtained heretofore in wind tunnels. In validating our calculations and assessing the accuracy of the results, including extensive grid-refinement studies and comparisons with data from numerous wind tunnels, we have defined the capabilities and limitations of the code ARC2D more precisely. This important aspect of the investigations can complement wind-tunnel tests, by providing flow-field details that are difficult to measure and by extending the range of low parameters beyond the capabilities of existing wind tunnels. The code has now progressed from a purely research stage to almost a production stage, where it can be run by specialists in the helicopter industry.
A model high-speed, advanced counterrotation propeller, F7/A7, was tested in the anechoic wind tunnel at simulated takeoff and approach conditions of Mach 0.2. The propeller was operated in a baseline configuration with the forward and aft rotor blade setting angles and forward and aft rotational speeds essentially equal. Two additional configurations were tested with the aft rotor at increased blade setting angles and the rotational speed reduced to achieve overall performance similar to that of the baseline configuration. Acoustic data were taken with an axially translating microphone probe that was attached to the tunnel floor. Concurrent aerodynamic data were taken to define propeller operating conditions.