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NASA NTRS2006

Minimum mass design of large-scale space trusses subjected to thermal gradients

Lightweight, deployable trusses are commonly used to support space-borne instruments including RF reflectors, radar panels, and telescope optics. While in orbit, these support structures are subjected to thermal gradients that vary with altitude, location in orbit, and self-shadowing. Since these instruments have tight dimensional-stability requirements, their truss members are often covered with multi-layer insulation (MLI) blankets to minimize thermal distortions. This paper develops a radiation heat transfer model to predict the thermal gradient experienced by a triangular truss supporting a long, linear radar panel in Medium Earth Orbit (MEO). The influence of self-shadowing effects of the radar panel are included in the analysis, and the influence of both MLI thickness and outer covers/coatings on the magnitude of the thermal gradient are formed into a simple, two-dimensional analysis. This thermal model is then used to size and estimate the structural mass of a triangular truss that meets a given set of structural requirements.

thermal truss analysis↗

NASA NTRS1975

Analysis of truss, beam, frame, and membrane components

Truss components are considered, taking into account composite truss structures, truss analysis, column members, and truss joints. Beam components are discussed, giving attention to composite beams, laminated beams, and sandwich beams. Composite frame components and composite membrane components are examined. A description is given of examples of flat membrane components and examples of curved membrane elements. It is pointed out that composite structural design and analysis is a highly interactive, iterative procedure which does not lend itself readily to characterization by design or analysis function only.-

Knoell, A. C.↗

NASA NTRS1980

A design procedure for a tension-wire stiffened truss-column

A deployable, tension wire stiffened, truss column configuration was considered for space structure applications. An analytical procedure, developed for design of the truss column and exercised in numerical studies, was based on equivalent beam stiffness coefficients in the classical analysis for an initially imperfect beam column. Failure constraints were formulated to be used in a combined weight/strength and nonlinear mathematical programming automated design procedure to determine the minimum mass column for a particular combination of design load and length. Numerical studies gave the mass characteristics of the truss column for broad ranges of load and length. Comparisons of the truss column with a baseline tubular column used a special structural efficiency parameter for this class of columns.

Greene, W. H.↗

NASA NTRS1983

A mobile work station concept for mechanically aided astronaut assembly of large space trusses

This report presents results of a series of truss assembly tests conducted to evaluate a mobile work station concept intended to mechanically assist astronaut manual assembly of erectable space trusses. The tests involved assembly of a tetrahedral truss beam by a pair of test subjects with and without pressure (space) suits, both in Earth gravity and in simulated zero gravity (neutral buoyancy in water). The beam was assembled from 38 identical graphite-epoxy nestable struts, 5.4 m in length with aluminum quick-attachment structural joints. Struts and joints were designed to closely simulate flight hardware. The assembled beam was approximately 16.5 m long and 4.5 m on each of the four sides of its diamond-shaped cross section. The results show that average in-space assembly rates of approximately 38 seconds per strut can be expected for struts of comparable size. This result is virtually independent of the overall size of the structure being assembled. The mobile work station concept would improve astronaut efficiency for on-orbit manual assembly of truss structures, and also this assembly-line method is highly competitive with other construction methods being considered for large space structures.

Heard, W. L., Jr.↗

NASA NTRS1982

Approximating a finite element model of a hybrid deployable truss by a discrete mass model

The NASTRAN finite element model of the MSFC/hybrid deployable truss is approximated by a model consisting of four bodies serially connected by a spring hinge suspension. The truss is decomposed into four serially connected modules determining the total mass and rotational inertias for a rigid body with its mass center on the axis of the truss for each module. A five-body cantilever truss model is developed along with an undamped form of this model. Spring coefficient values are generated to match eigenvalues of the latter model with those of the NASTRAN model. Damping coefficients are then determined that provide n percent of critical damping for the model.

Chichester, F. D.↗

NASA NTRS1985

Box truss development and its application

Since 1977, Martin Marietta Denver Aerospace has aggressively pursued development of deployable structural systems applicable to a wide variety of Shuttle-transportable large space system requirements. This effort has focused on the deployable box truss, mechanisms and materials development, mesh reflector design and fabrication, gate frame truss design and fabrication, and offset-fed antenna design and analysis. The activities discussed are: box truss design; metal matrix composites; precision joints; enhanced passive damping design; mesh reflector development; gate frame truss for solar arrays; 15-meter spinning radio meter; and 60 x 120 meter push broom antenna.

Coyner, J. V.↗

NASA NTRS1985

Synchronously deployable tetrahedral truss reflector

For apertures above 50 meters, the high structural stiffness and compact packaging of tetrahedral truss make this concept an attractive candidate for the reflector support structure. Various features of a deployable, foldable, doubly curved tetrahedral truss structure are presented as well as methods used to design the truss geometry and to synchronize deployment of the folding elements. An arc division method for distributing truss nodal locations over a doubly curved reflector surface is shown to decrease differences in surface strut lengths and to increase the geometric similarity of all node condigurations in each strut surface. These features enhance the design of a single node and strut synchronizer mechanism for each surface examined. The folding error resulting from using this approach is minimal.

Bush, H. G.↗

NASA NTRS1985

Deployable controllable geometry truss beam

A study was conducted on a truss beam structural concept that can deploy and maneuver in a serpentine manner to align or position the truss beam tip. The truss beam is composed of a series of rod members connected together at joints that provide the required rotational degrees of freedom. The current study was conducted to evaluate the requirements of the joints and define a mechanical assembly that could provide both high structural stiffness and the required maneuverability. The truss beam requires two joint types; both types were fabricated and incorporated in a demonstration model. An analysis of the concept was performed to define the location and orientation of the beam tip during deployment and serpentine maneuvers.

Rhodes, M. D.↗

NASA NTRS1985

Application of the ADAMS program to deployable space truss structures

The need for a computer program to perform kinematic and dynamic analyses of large truss structures while deploying from a packaged configuration in space led to the evaluation of several existing programs. ADAMS (automatic dynamic analysis of mechanical systems), a generalized program from performing the dynamic simulation of mechanical systems undergoing large displacements, is applied to two concepts of deployable space antenna units. One concept is a one cube folding unit of Martin Marietta's Box Truss Antenna and the other is a tetrahedral truss unit of a Tetrahedral Truss Antenna. Adequate evaluation of dynamic forces during member latch-up into the deployed configuration is not yet available from the present version of ADAMS since it is limited to the assembly of rigid bodies. Included is a method for estimating the maximum bending stress in a surface member at latch-up. Results include member displacement and velocity responses during extension and an example of member bending stresses at latch-up.

Calleson, R. E.↗

NASA NTRS1987

Dynamic testing of a two-dimensional box truss beam

Testing to determine the effects of joint freeplay and pretensioning of diagonal members on the dynamic characteristics of a two-dimensional box truss beam was conducted. The test article was ten bays of planar truss suspended by long wires at each joint. Each bay measured 2 meters per side. Pins of varying size were used to simulate various joint freeplay conditions. Single-point random excitation was the primary method of test. The rational fraction polynomial method was used to extract modal characteristics from test data. A finite element model of the test article was generated from which modal characteristics were predicted. These were compared with those obtained from tests. With the exception of the fundamental mode, correlation of theoretical and experimental results was poor, caused by the resonant coupling of local truss member bending modes with global truss beam modes. This coupling introduced many modes in the frequency range of interest whose frequencies were sensitive to joint boundary conditions. It was concluded that local/global coupling must be avoided in the frequency range where accurate modal characteristics are required.

White, Charles W.↗

NASA NTRS1986

Deployable truss structure advanced technology

The 5-meter technology antenna program demonstrated the overall feasibility of integrating a mesh reflector surface with a deployable truss structure to achieve a precision surface contour compatible with future, high-performance antenna requirements. Specifically, the program demonstrated: the feasibility of fabricating a precision, edge-mounted, deployable, tetrahedral truss structure; the feasibility of adjusting a truss-supported mesh reflector contour to a surface error less than 10 mils rms; and good RF test performance, which correlated well with analytical predictions. Further analysis and testing (including flight testing) programs are needed to fully verify all the technology issues, including structural dynamics, thermodynamics, control, and on-orbit RF performance, which are associated with large, deployable, truss antenna structures.

Dyer, J. E.↗

NASA NTRS1988

Sensitivity analysis of a deployable three longeron truss beam designed for minimum member loads during deployment

The significant design variables of a deployable three longeron truss beam, designed for minimum member loads during deployment, are identified and the sensitivity of the load level in the members of the truss beam due to variations of the design variables is established. The analysis of the deployment models, developed in this paper, is carried out using a commercially available computer code, called DADS. Based on the results of the analysis, guidelines are formulated for the design of a deployable three longeron truss beam to achieve minimum loads in the members during deployment. The paper concludes with a brief discussion of the applicability of the approach, taken in this paper, to other truss configurations.

Warnaar, Dirk B.↗

NASA NTRS1988

Development of a verification program for deployable truss advanced technology

Use of large deployable space structures to satisfy the growth demands of space systems is contingent upon reducing the associated risks that pervade many related technical disciplines. The overall objectives of this program was to develop a detailed plan to verify deployable truss advanced technology applicable to future large space structures and to develop a preliminary design of a deployable truss reflector/beam structure for use a a technology demonstration test article. The planning is based on a Shuttle flight experiment program using deployable 5 and 15 meter aperture tetrahedral truss reflections and a 20 m long deployable truss beam structure. The plan addresses validation of analytical methods, the degree to which ground testing adequately simulates flight and in-space testing requirements for large precision antenna designs. Based on an assessment of future NASA and DOD space system requirements, the program was developed to verify four critical technology areas: deployment, shape accuracy and control, pointing and alignment, and articulation and maneuvers. The flight experiment technology verification objectives can be met using two shuttle flights with the total experiment integrated on a single Shuttle Test Experiment Platform (STEP) and a Mission Peculiar Experiment Support Structure (MPESS). First flight of the experiment can be achieved 60 months after go-ahead with a total program duration of 90 months.

Dyer, Jack E.↗

NASA NTRS1989

Locating Damaged Members in a Truss Structure Using Modal Test Data: a Demonstration Experiment

On-orbit assessment of large flexible space truss structures can be accomplished, in principle, with dynamic response information, structural identification methods, and model correlation techniques which produce an adjusted mathematical model. In a previously developed approach for damage location, an optimal update of the structure model is formed using the response data, then examined to locate damaged members. An experiment designed to demonstrate and verify the performance of the on-orbit assessment approach uses a laboratory scale model truss structure which exhibits characteristics expected for large space truss structures. Vibration experiments were performed to generate response data for the damaged truss. The damage location approach, analytical work performed in support of the vibration tests, the measured response of the test article, and some preliminary results are described.

Smith, Suzanne Weaver↗

NASA NTRS1989

Locating damaged members in a truss structure using modal test data - A demonstration experiment

An experiment is designed to demonstrate and verify the performance of the on-orbit assessment approach for large flexible space truss structures. The on-orbit assessment approach can be accomplished, in principle, with dynamic response information, structural identification methods, and model correlation techniques which produce an adjusted mathematical model. An optimal update of the structure model is formed using the response data, then examined to locate damaged members. The experiment uses a laboratory scale model truss structure which exhibits characteristics expected for large space truss structures. Vibration experiments are performed to generate response data for the damaged truss. The damage location approach is described, as well as analytical work performed in support of the vibration tests, the measured response of the test article, and some preliminary results.

Smith, Suzanne Weaver↗

NASA NTRS1989

Mini-mast dynamic analysis using the truss-beam model

The Mini-Mast is a generic space truss designed by Astro Aerospace Corp. A 210 meter truss located in the Structural Dynamics research Lab of NASA Langley is used in comprehensive active vibration control experiments on a realistic large space structure. Some predictions of the natural frequencies and mode shapes were made based on the Finite Element model. The purpose here is to use the Truss-Beam model developed by Elias G. Abu-Saba to predict the natural frequencies of the Mini-Mast and then compare the results with those obtained from the FE model. Imperfections of the joints are modeled, and joint contribution to the flexibility matrix of the structure is noted. The natural frequencies are obtained. An iterative procedure is used to enhance the Truss-Beam model by comparing these results with experimental ones.

Abu-Saba, Elias G.↗

NASA NTRS1990

Flexible beam control using an adaptive truss

To demonstrate the feasibility of adaptive trusses for vibration suppression, a 12-ft-long beam is attached to a single cell of an adaptive truss which has three active battens. With the base of the adaptive truss attached to the laboratory frame, the measured strain of the vibrating beam shows the adaptive truss to be very effective in suppressing vibration when subjected to initial conditions. Control is accomplished by a PC/XT computer that implements an LQR-designed control law.

Warrington, Thomas J.↗

NASA NTRS1991

The analysis and large-angle control of a flexible beam using an adaptive truss

This preliminary study of an adaptive truss slewing problem investigates the static positioning of an adaptive truss at slewed orientations and the dynamic vibrations of an attached flexible beam. A nonlinear model of an adaptive truss and flexible beam is derived. Linear control laws are developed and simulated for various truss configurations. Results show the linear control laws developed at a slewed configuration perform best at that configuration.

Warrington, Thomas J.↗