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At least 91 records · Page 5

Ground Test Stand Development for One-step Electrochemical Production of High-Pressure Oxygen

NASA designed a test rig, High-Pressure Oxygen Generation Assembly (HPOGA) to test a novel method of electrolysis as an alternative technology to the state-of-the-art Oxygen Generation Assembly (OGA) currently on the International Space Station (ISS). This approach involves utilizing a specialized electrolysis cell stack designed to both generate and compress high-pressure oxygen up to 3600 PSIG. The design eliminates the need for an external compressor and hydrogen separator, streamlining the oxygen generation process. HPOGA tests the viability of an electrolysis cell stack for extended life usage. Within the system, there are several key subsystems: nitrogen, high/low pressure oxygen, hydrogen, water recirculation, and water injection. The water injection subsystem supplies deionized (DI) water to a centralized reservoir for consumption. Subsequently, a water recirculation loop transfers the DI water across the cathode side of the electrolysis cell stack with constant flow rate. The result is a supply of hydrogen in the water loop and oxygen accumulation on the anode side of the cell stack. Hydrogen is evaporated out as part of the hydrogen sub-system which also measures hydrogen/oxygen concentration for safety. The oxygen subsystem is responsible for managing high pressure oxygen, O2 exhaust, and conducting hydrogen/oxygen concentration measurements. The nitrogen subsystem serves dual functions, purging the hydrogen/oxygen subsystems, and regulating pressure in both high/low-pressure O2 sections via pneumatic back pressure regulators. Various sensors monitor pressure, temperature, humidity, gas concentration and flow rate in each subsystem. This paper presents the design and testing of a comprehensive test stand, which serves to operate and functionally verify the performance of the electrolysis cell while offering valuable lessons learned.

electrolysis↗

Thermal shock resistance of lightweight cements developed for geothermal conditions

Cements are a critical component in well construction, as they act to prevent well fluid and gas escape, prevent corrosion of the casing, and strengthen the wellbore to prevent deformation. Under the high temperature/pressure conditions common in geothermal systems, the injection of cold water for energy production is expected to induce cyclic damage to the borehole cement through the rapid temperature fluctuations. These “thermal shocks” are expected to cause casing shrinkage, annulus formation, and cement tensile stresses. To understand the effect of cold water injection on the wellbore environment, a set of rock-cement-steel samples were created to simulate the structure of a geothermal well. Lightweight thermally-insulating cement blends were tested under thermal shock conditions in this study. In each test, the samples were pressurized to an effective pressure of ~3.5 MPa and placed at high temperatures. Thermal shocks were performed by injecting cold water (~10-15 °C) through the samples at a constant rate while keeping the samples at high temperatures until the sample temperature stopped decreasing and deformation ceased. Eight thermal shock tests were conducted with each sample – two at 100 °C and six at 200 °C. Post-tests analysis was then conducted by cutting open each sample to examine the damage in each component of the simulated wellbore. Experimental results suggest that all samples experienced similar degrees of axial and lateral contraction during cold water injection, but for the most part this contraction is recoverable when injection halts. Post-test analysis revealed that fly ash cenosphere pre-treatment had the best effect on improving thermal shock resistance in the cement blends. Thermomechanical modeling of likely stress paths experienced by the cements during heating/cooling cycles shows that elasto-plastic cement constitutive behavior results in most plastic strain occurring during the initial heating steps, with mostly elastic strain occurring during the thermal shock cycles. In conclusion, this agrees with experimental evidence, suggesting that cement damage from shocking occurs via other mechanisms such as chemical alteration, corrosion, and fatigue.

36 MATERIALS SCIENCE↗

Core-scale numerical simulation and comparison of breakdown of shale and resulting fractures using sc-CO 2 and water as injectants

Supercritical carbon dioxide (sc-CO 2 ) is an alternative to water for stimulation of low permeability systems such as shale gas and geothermal resources. Previously core-scale experimental studies have compared the behavior of CO 2 to water injection for sample breakdown. Due to differences in experimental setup and core sample preparation, inconsistent or even apparently contradictory conclusions have resulted. To reconcile this contradiction, a phase-field numerical model is applied to understand hydraulic fracturing experiments using Green River shale found in the literature. The finite element numerical model incorporates a rate-dependent phase-field fracture model developed separately to describe fracture initiation and growth. We investigate the impact of various material and fluid properties on the resulting fractures. Most importantly, we study the effect of fluid properties and boundary conditions on the breakdown pressure, including the direction of the resulting fracture plane. Model results predict that (1) sc-CO 2 injection in the laboratory may result in greater breakdown pressure than that of water under no-flow boundary conditions because lower viscosity sc-CO 2 may result in pressure build up at the core boundary that opposes fracture initiation and (2) lower viscosity sc-CO 2 also produces fast-propagating fractures that are less influenced by the bedding plane on their resulting fracture topology. Here our model offers a straightforward explanation and reconciliation of existing experimental observations, as well as a means to extrapolate to new conditions. Exploration of field-scale conditions suggests less pronounced or no elevation in breakdown pressure when sc-CO 2 is injected because the pressure build up effect at the system boundary is significantly less or absent at field length scales.

42 ENGINEERING↗

Simulated afterburner performance with hydrogen peroxide injection for thrust augmentation

Combustion performance of three afterburner configurations was evaluated at simulated altitude flight conditions with liquid augmentation to the primary combustor. Afterburner combustion efficiency and stability were better with injection of high-strength hydrogen peroxide than with no injection or with water injection. Improvements were observed in afterburner configurations with and without flameholders and in a short-length afterburner. At a peroxide-air ratio of 0.3, combustion was stable and 85 to 90 percent efficient in all configurations tested. Calculated augmented net-thrust ratios for peroxide injection with afterburning were approximately 60 percent greater than those for water injection.

Metzler, Allen J↗

Performance of 4600-pound-thrust centrifugal-flow-type turbojet engine with water-alcohol injection at inlet

An experimental investigation of the effects of injecting a water-alcohol mixture of 2:1 at the compressor inlet of a centrifugal-flow type turbojet engine was conducted in an altitude test chamber at static sea-level conditions and at an altitude of 20,000 feet with a flight Mach number of 0.78 with an engine operating at rated speed. The net thrust was augmented by 0.16 for both flight conditions with a ratio of injected liquid to air flow of 0.05. Further increases in the liquid-air ratio did not give comparable increases in thrust.

Glasser, Philip W↗

Parametric Study of SANSMIC Input and Resulting Impact on Predicted Cavern Geometry and Leaching Efficiency

The Sandia Solution Mining Code (SANSMIC) has been used for many years to examine the development of salt cavern geometry, both in a confirmatory manner with comparisons made to real-world sonar data and in a predictive manner when updated sonar data are not available. SANSMIC models require some modeling choices in order to incorporate real-world data. Key modeling choices include the vertical resolution of cavern geometry to implement, as well as how to incorporate daily raw water injection data into the SANSMIC model. This report documents five studies that address the impact of the modeling choices on the predicted cavern geometries and calculated leaching efficiencies. In most cases, hypothetical cylindrical initial cavern geometries are used to provide a common baseline against which to test the systematic variation of input variables including cavern radius, oil-brine-interface (OBI) depth, vertical cell size, raw water injection rate, raw water injection duration, workover time, and number of leaching stages. The use of smaller cell sizes is recommended moving forward to provide a better one-to-one relationship between sonar data and the modeled cavern. A new methodology for incorporating raw water injection data is also recommended, in order to more closely model real-world injection and workover times. Overall, the systematic studies performed here have increased our confidence in previous SANSMIC model results, as well future use of the code for predicting leaching effects on cavern geometries. Some minor changes to modeling choices are recommended, which can easily be applied with the version of SANSMIC currently under development.

42 ENGINEERING↗

Combustion of Various Highly Reactive Fuels in a 3.84- by 10-inch Mach 2 Wind Tunnel

The following fuels and fuel combinations injected from the top wall of a Mach 2 wind tunnel were successfully burned and gave associated pressure rises: aluminum borohydride, pentaborane, mixtures containing up to 41 percent JP-4 fuel in aluminum borohydride, tandem injections of aluminum borohydride, tandem injections of JP-4 fuel and aluminum borohydride, trimethyl aluminum with water injections, and diethyl aluminum hydride with water injections. The following fuels could not be ignited at the tunnel conditions (static pressure, 5.6 in. Hg; static temperature, -148 F): trimethylborane, triethylborane, propylpentaborane, ethyl- decaborane, and vinylsilane. Studies in which the heated region was probed by water injections indicated that the flow downstream of the flame front is subsonic and recirculating.

Allen, Harrison, Jr.↗

Theoretical Comparison of Several Methods of Thrust Augmentation for Turbojet Engines

A theoretical investigation has been made of various methods of thrust augmentation for turbojet engines. The method investigated were tail-pipe burning, water injection at the compressor inlet, a combination of tail-pipe burning and water injection, bleedoff in conjunction with water injection at the compressor inlet, and rocket assist. The effect of ratio of augmented-to-normal total liquid consumption, flight conditions, and design compressor pressure ratio on the augmentation produced by each method were determined. A comparison was also made for a given time of operation of the weight of an augmented engine plus fuel and additional liquids to the weight of a standard engine plus fuel producing the same thrust.

Hall, Eldon W.↗

The EGS Collab Project: Learnings from Experiment 1

The primary objective of the EGS Collab Project sponsored by DOE is to increase the understanding needed to efficiently implement enhanced geothermal systems (EGS). One goal of the EGS Collab project is to create a collaborative research environment in which to study stimulation of crystalline rock at the 10 meter scale. Key to this effort is the collection of high quality data to allow comparison to numerical coupled process models in an effort to build confidence in the codes and modeling techniques used. In response to this, the EGS Collab team has created an underground test bed at the Sanford Underground Research Facility (SURF) in Lead SD at a depth of approximately 1.5 km to examine hydraulic fracturing (Experiment 1). We are currently designing a second test bed aimed at investigating shear stimulation (Experiment 2). At the Experiment 1 location, we have characterized our host rock using laboratory testing and numerous field-based geophysical and geological techniques, and created a well-instrumented test bed to allow us to carefully monitor stimulation events and flow tests. In addition to the installed geophysical sensors, we have used tracer tests, differences in the ambient microbial communities at flow collection locations, and cold water injection to inform us about dynamic flow pathways. In Experiment 1, we have hydraulically stimulated the host rock in a number times at several locations in one well, creating new fractures that connect to existing fractures between the injection and production boreholes. We have performed long-term ambient and chilled water injection tests as an analog to EGS, and have monitored system changes resulting from these water injections through geophysical monitoring, flow and pressure measurements, tracer tests, and microbiology. Here, we summarize the tests performed, issues identified including poroelastic and thermoelastic effects, Joule-Thomson effects, restarting effects, indications of flow channeling, and the primary learnings from Experiment 1.

Enhanced Geothermal Systems, EGS Collab, stimulati↗

Ignition overpressure study from solid rocket motor firings

The objective was to investigate, through experimental means, the basic mechanisms influencing ignition overpressure and to determine ways to suppress ignition overpressure. Ignition overpressure was studied using solid rocket motors with geometry scaled at 1 percent of the Shuttle's Solid Rocket Boosters. Both water injection and aerosol foam were examined as a mean of reducing ignition overpressure. The results of the water injection tests indicate that a relatively small amount of water is sufficient to provide significant suppression. Of the flow rates tested, the lower water injection flow rates provided the best reduction of the ignition overpressure wave. Also, the test results show there is an optimum water flow rate range that provides the best suppression, and as this range is exceeded the effectiveness of water to reduce ignition overpressure is decreased. Aerosol foam provided very little reduction of ignition overpressure, but only small volumes of foam were used and further testing is necessary to determine its total effectiveness as a means of suppression.

Counter, Douglas D.↗

Stratospheric Temperature and Ozone Impacts of the Hunga Tonga-Hunga Ha'apai Water Vapor Injection

The January 2022 eruption of the Hunga Tonga-Hunga Ha'apai underwater volcano injected a large amount of water vapor into the mid-stratosphere. This study uses model simulations to investigate the resulting stratospheric impacts out to 2031. Maximum radiatively-driven model temperature changes occur in the Southern Hemisphere (SH) subtropics in April–May 2022, with warming of ∼1 K in the lower stratosphere and cooling of 3 K in the mid-stratosphere. The radiative cooling combined with adiabatic cooling driven by the quasi-biennial oscillation meridional circulation explains the near-record cold anomaly observed in the SH subtropical mid-stratosphere. Projected ozone responses maximize in 2023–2024 as the water vapor plume is transported globally throughout the stratosphere and mesosphere. The excess H2O increases the OH radical, causing a negative global ozone response (2%–10%) in the upper stratosphere and mesosphere due to increased odd hydrogen-ozone loss, and a small positive ozone response (0.5%–1%) in the mid-stratosphere due to interference of the NOx catalytic loss cycle by the additional OH. In the lower stratosphere, the excess H2O is projected to increase polar stratospheric clouds and springtime halogen-ozone loss, enhancing the Antarctic ozone hole by 25–30 DU in 2023. Arctic impact is small, with maximum additional ozone loss of 4–5 DU projected in spring 2024. These responses diminish after 2024 to be quite small by 2031, as the excess H2O is removed from the stratosphere with a 2.5-year e-folding time. Given the year-to-year variability of the stratosphere, the magnitudes of these ozone responses may be below the threshold of detectability in observations.

stratosphere↗

Assessment of Carbonated Brine Injection as Low-risk Strategy for Geologic Carbon Storage

The main objective of this early-phase research was to evaluate the techno-economic feasibility and risk associated with combined brine and CO 2 storage in SWD wells using brine dissolution in the North Dakota portion of the Williston Basin. Three simulation studies were conducted to investigate: (1) CO 2 phases at different conditions, (2) wellbore compatibility, and (3) long-term storage fate in reservoir. (1) A simple reservoir model and injection simulations were created using data to represent the BEST (brine extraction and storage test) site, an operational SWD facility located near Watford City, North Dakota. The pressure evolution caused by CO 2 comingled in produced water injectate in a layer cake reservoir was then modeled while tracking aqueous CO 2 throughout the project. The salinity of the injection water, the salinity of the reservoir brine, and the amount of dissolved CO 2 comingled in the injection water were varied. (2) A wellbore corrosion model was performed using the CO 2 concentrations selected based on the reservoir modeling to examine the carbonated produced water impact on wellbore. (3) Reactive transport modeling was conducted with the optimal CO 2 concentration for this injection site to study the rock-fluid interactions and CO 2 fate in the reservoir. Results suggest that CO 2 dissolved in produced water can be injected without appreciably increasing subsurface pressure or leakage risks. Pressure buildup was found to vary with salinity but not with CO 2 mass fraction. Simulation results show that lower CO 2 percent mass fraction leads to a higher amount of CO 2 that can be dissolved at a higher injection salinity. Furthermore, the long-term goal of dissolution trapping in a traditional carbon storage project is accomplished from the start, mitigating risks associated with potential migration of buoyant CO 2 , so long as the reservoir pressure and temperature are used to determine the maximum mass fraction of the dissolved CO 2 .

54 ENVIRONMENTAL SCIENCES↗

Preliminary Investigation of Stagnation Point Liquid Injection Influence on Blunt Body Aerodynamics

A preliminary investigation has been performed to determine the influence of stagnation point water injection on the hypersonic aerodynamic forces and moments for two-dimensional blunt bodies. This investigation was performed in the Langley 20-Inch Mach 6 Air Tunnel, and represents the qualitative first phase of a study to examine the potential benefits of water injection to reduce aerodynamic drag and aero-heating. Tests with a 4-inch diameter hemisphere cylinder and a 4-inch diameter cylinder with a span 1.5 times the diameter were performed over a range of free-stream unit Reynolds number from two million to six million per ft and of angle of attack (-5 deg to 5 deg) with water and gaseous nitrogen injection at the geometric stagnation point. The momentum flux ratio, that is, the ratio of the momentum flux of the jet to that of the free-stream flow, was varied from the non-blowing value of zero up to 0.00031 by maintaining the jet momentum fixed and varying the free-stream momentum, hence Reynolds number. The effect of water injection on the aerodynamic drag coefficient for the hemisphere cylinder was observed to be negligible as the momentum flux ratio was increased to 0.00017, but decreased significantly as this ratio increased above 0.00017; a nearly 50 percent reduction in drag occurred for a factor of two increase in momentum flux ratio.

Woods, William C.↗

Experiment T001: Entry communication on the Gemini 3 mission

Water addition to the Gemini 3 exhaust plasma was studied to determine its effectiveness in the establishment of communication links during the entry portion of the flight. Attenuation levels were measured with and without water injection at uhf frequencies of 230.4 and 296.8 megahertz and at the C-band frequency of 5690 megahertz. Ultrahigh frequency signals that had been blacked out were restored to significant levels, during early portions of the water-injection sequence, by the high flow rate injection. The C-band signal was enhanced by medium and high flow rate injections during the latter portion of the injection period. The uhf signal recovered during water injection resulted in an antenna pattern that was beamed in the radial direction of injection from the spacecraft. Postflight analysis showed that the uhf recovery data were consistent with injection-penetration theory.

Schroeder, L. C.↗

Effect of Water-Alcohol Injection and Maximum Economy Spark Advance on Knock-Limited Performance and Fuel Economy of a Large Air-Cooled Cylinder

An investigation was conducted to determine the effect of a coolant solution of 25 percent ethyl alcohol, 25 percent methyl alcohol, and 50 percent water by volume and maximum-economy spark advance on knock-limited performance and fuel economy of a large air-cooled cylinder. The knock-limited performance of the cylinder at engine speeds of 2100 and 2500 rpm was determined for coolant-fuel ratios of 0.0, 0.2, and 0.4. The effect of water-alcohol injection on fuel economy was determined in constant charge-air flow tests. The tests were conducted at a spark advance of 20 deg B.T.C. and maximum-economy spark advance.

Heinicke, Orville H.↗

Recent Thermal and Hydraulic Stimulation Results at Raft River, ID EGS Site

The Raft River geothermal system, located 160 km northwest of Salt Lake City, Utah is the site of a Department of Energy Enhanced Geothermal System (EGS) stimulation demonstration project. The target well RRG-9 ST-1, is roughly 1.6 km (1 mile) south of the power plant. This well has undergone a series of thermal and hydraulic stimulation treatments. Furthermore, the well passes through approximately 1,524 m MD (5,000 ft. MD) of laterally discontinuous Quaternary and Tertiary volcanoclastic and volcanic rocks that unconformably overlie the Precambrian basement. The Elba Quartzite formation located in the Precambrian basement is the target zone for the stimulation program. Fluid injected into the well exits through a fracture zone in the Elba Quartzite at 1,567 m TVD (5,140 ft. TVD). In June 2013 low-rate stimulation began at RRG-9 ST-1 using injection water from the geothermal plant. The average injection rate, temperature, and well head pressure of the low-rate stimulation was 163 Lpm (43 gpm), 34°C, and 1,931kPa (280 psig), respectively. This injection continued through late August of 2013 when wellhead pressures were intentionally increased to approximately 5,516 kPa (800 psig) at approximately 984 Lpm (260 gpm). From September 12 to September 24, 2013 cold well water was injected. The average surface injection temperature was approximately 12°C. On September 25, 2013 injection of the warmer plant water was resumed. This was continued through the rest of 2013 and into 2014. Between April 1, 2014 and April 4, 2014, a higher rate hydraulic stimulation was conducted. Colder water (~10°C) was injected at rates of 20 bpm to 30 bpm (3,178 Lpm to 4,770 Lpm) at wellhead pressures of 5,861 kPa (850 psig) over approximately 24 hours. Microseismic activity was recorded near the Tertiary-Precambrian contact. Subsequently, injection of water from the plant was resumed. As of mid-January, 2015, over 666 million liters (176 million gallons) have been injected into the well. The fate of this water is the subject of ongoing numerical analyses and continuous site monitoring. Various analyses have been implemented to monitor and assess the ongoing stimulation program. Modified Hall plot analysis shows increasing conductivity and/or a decreasing skin factor around the wellbore. Since April, 2014, the injectivity index has increased significantly from 0.28 Lpm/kPa (0.5 gpm/psig) to 0.93 Lpm/kPa (1.7 gpm/psig).

enhanced geothermal system↗

Hydraulic Response to Thermal Stimulation Efforts at Raft River Based on Stepped Rate Injection Testing

The injection well stimulation project at the Raft River geothermal field tests the effect of long-term cold water injection and high pressure injection on well injectivity, improvements to which could reduce operating costs. The primary data for analysis and interpretation of the injection test are step-rate flow tests run before each new phase of the injection. These tests were analyzed using a combination of standard pump-test analytical solution methods and methods developed expressly for the observed conditions. The stepped rate injection tests, combined with long-term flow and pressure response data suggest that the well is located within a fractured formation of low transmissivity but high storativity. These calculated parameters appeared to increase with pressure during the first injection test and the higher values were reproduced during the second stepped rate test. Calculated transmissivity and storativity are on the order of 4E-5 m cm 2 and 1E-4 m Pa -1 , respectively. The apparent pressure dependence of fitted hydraulic parameters may reflect near-well fracture compliance that increased the effective radius of the wellbore during the first test. While the type curve fit analysis also suggests that the reservoir behaves as a uniformly fractured reservoir with a radial flow regime, the hydraulic parameters indicate that condition may exist only a very limited distance (<10 m) from the well. Longer-term pressure response suggests that flow in the system effectively reaches steady state in a period of less than a day, which may reflect pressure stabilization resulting from pressure-dependent permeability or a region of much higher permeability located with a few meters of the well. The transmissivity estimates obtained from this analysis, converted to approximate fracture density and aperture, provide useful constraints on the distance to which the thermal front may migrate from the well during the cold water injection phase of the stimulation project. We estimate that the cooling front will migrate less than a tenth of a kilometer over an approximately one-year injection period. Here, the effects of that cooling, however, may be substantial, because increases in permeability have maximum effect nearest the well.

cold water injection↗

Water-cooled insulated steam-injection wells

Water is used as insulated coolant and heat-transfer medium for steam-injection oil wells. Approach is somewhat analogous to cooling system in liquid-propellant rocket. In addition to trapping and delivering heat to steam-injection point, water will also keep casing cooler, preventing or reducing casing failures caused by thermal stresses.

Back, L. H.↗