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DOE OSTI2018

Breaking the 20 Year Logjam to Better Insulating Windows

Windows account for about 4 Quads of US energy consumption or 12% of building energy use. After 20 years of public/private investment (from 1980 to 2000) in technology R&D, coupled with new rating and labeling organizations (NFRC) and with subsequent voluntary ENERGY STAR programs and tighter codes and standards, windows using low-E/argon gas fill (~R3) gained a dominant market share and now account for >86% of all annual sales. However, this remarkable transformation of prior markets has stagnated, with triple glazing (~R5-R7) comprising less than 2% of all window sales in 2016. U.S. Department of Energy (DOE) estimates the national technical potential savings using R5-R7 windows at ~ 2Q annually, but manufacturers claim they would have to redesign their entire sash/frame inventory to accommodate the thicker and heavier insulating glass units (IGUs) in conventional triple glazed window designs. This paper outlines the initial findings from the first phase of a new collaborative effort, now underway with industry partners, to transform window markets to the R5-R7 insulating levels by introducing a novel packaging of existing technology elements, implemented as a “drop-in replacement” for current IGUs. The program involves working with supply chain partners to ensure component availability, with leading window manufacturers to integrate the key technology elements and initially deploy the new designs, and with market pull partners to speed adoptions rates. Market pull partners include building code officials, utility rebate/incentive programs and ENERGY STAR, along with early adopters such as builders targeting net zero and passive house designers.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2023

Development of window scheduler algorithm exploiting natural ventilation and thermal mass for building energy simulation and smart home controls

Building energy simulations often rely on abstract assumptions when it comes to natural ventilation, such as ‘windows always open [or closed]’ or ‘windows open when outdoor temperature is below a certain threshold.’ However, simulations based on these assumptions fail to fully exploit the cooling potential of natural ventilation, as its effectiveness can be enhanced or diminished by various factors, including the presence of thermal mass. This issue also extends to smart home controls, where determining the window schedule becomes challenging without information about the building's response to outdoor conditions. To address these issues, this study has developed an analytical model for window operation schedules that leverages the passive cooling from natural ventilation. The analytical model was validated against a Modelica simulation. A case study utilizing the BESTEST model of ANSI/ASHRAE Standard 140 underwent validation with EnergyPlus simulations, showing strong concordance. The algorithm provides window schedule recommendations adapted to various airflow rates, thermal masses, and climate variations. Notably, the case study demonstrated that proper window scheduling could reduce indoor temperature by up to 8 °C under the given simulation settings, thereby improving resilience and indicating potential energy savings. Furthermore, the paper explores the potential opportunities and challenges this approach presents, especially for building simulation and smart home applications.

42 ENGINEERING↗

DOE OSTI2022

Pathway to Zero Energy Windows: Advancing Technologies and Market Adoption

Improving the performance of windows has the potential to reduce U.S. annual energy use by 1.7% and CO2 emissions by 1.9% in 2050. Beyond static windows, dynamic technologies could reduce U.S. annual energy use by 1.6 quads and CO2 emissions by 68 million metric tons. In addition, the widespread adoption of static and dynamic technologies would substantially reduce peak electricity demand from buildings. Beyond energy use and CO2 emissions reductions, improving window performance will increase occupant comfort and well-being. In a new report, Pathway to Zero Energy Windows: Advancing Technologies and Market Adoption, the U.S. Department of Energy (DOE) outlines multiple avenues for technology development, deployment, and adoption to increase the impact that windows can have on decarbonizing America's buildings.

building energy efficiency↗

DOE OSTI2018

The F-t-Pj-RG method: An adjacent-rolling-windows based steady-state detection technique for application to kinetic Monte Carlo simulations

A window-based steady-state detection algorithm has been developed for application to kinetic Monte Carlo simulation data. The algorithm, termed F-t-Pj-RG sequentially applies an F-test, a t-test, and a projection test on adjacent windows of the data while rolling (or shifting) and growing the windows when any of the tests fail. In aggregate, the algorithm is able to (a) automatically reject the warm-up period as not being at steady-state, as well as (b) determine an appropriate window size for converged statistics when sampling the data, which is necessary for detection of steady-state, and (c) detect steady-state within a particular tolerance. The last step, the projection test, is actually an oscillating-slope projection test, and is performed on j sequential data windows (i.e., more than two adjacent windows). It requires more than simply being within the user defined tolerance: the oscillating-slope projection test includes a condition that the slope must oscillate around zero when 2, which is an additional indication of steady-state. When all three tests are passed, the F-t-Pj test is passed, indicating that the prerequisites of steady-state detection have been met and also that conditions consistent with the definition of steady-state have been realized. This algorithm is applied to a variety of data sets that correspond to the diverse type of data trends that can be produced by kinetic Monte Carlo simulations. The algorithm is shown to be robust in its ability to handle differing functional forms, and is able to detect steady-state with low computational cost. Finally, the low computational cost of this method and its robustness towards varied data trends make it suitable for on-the-fly use in kinetic Monte Carlo simulations.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2025

Si–Cl 2 –Ar + Atomic Layer Etching Window: A Fundamental Study Using Molecular Dynamics Simulations and a Reduced Order Model

Silicon (Si) atomic layer etching (ALE) by alternating exposure to chlorine gas (Cl 2 ) and argon ions (Ar + ) is studied by using molecular dynamics (MD) simulations and a reduced order model (ROM). Here, the purpose of this study is to elucidate the properties of the ALE window, a range of ion energies where the amount of Si etched over a series of cycles is nonzero and nearly independent of ion energy. Experimental studies of the Si–Cl 2 –Ar + ALE system report contradictory results related to the ALE window’s ion energy range. Both MD simulations and the ROM show that there is an ALE window present from approximately 15 to 20 eV for normal incidence argon ions. The Si–Cl 2 –Ar + system, therefore, exhibits a narrow ALE window. The amount of Si etched per cycle is less than one atomic layer because of the higher etch yield of Cl atoms relative to atomic Si and silicon chlorides. A modified version of the ROM with an artificially increased Si physical sputtering threshold energy expands the ALE window, illustrating the importance of the difference in chemical and physical sputtering threshold energies in the ALE window energy range. The ROM is also used to examine the dependence of the EPC on the Ar + ion fluence.

energy↗

DOE OSTI2019

Hybrid dynamic windows using reversible metal electrodeposition and ion insertion

Dynamic windows with electronically controlled transmission reduce glare without obstructing views while increasing the energy efficiency of buildings and automobiles via lighting, heating and cooling savings. Electrochromic materials, which change colour with voltage, are widely explored for use in dynamic windows, but they have not been extensively commercialized due to problems associated with colour, cost, switching speed and durability. Here, we develop a class of dynamic windows that combines reversible metal electrodeposition with ion insertion chemistry. These devices function through the reversible electroplating of Bi and Cu at the working electrode and Li+ insertion in a nickel oxide counter electrode. In one minute, 100 cm 2 windows uniformly switch between a clear state with 75% transmission and a colour-neutral black state possessing 10% transmission, which represents a significant improvement over previous metal-based architectures. We demonstrate that these hybrid windows cycle at least 4,000 times without degradation and are compatible with flexible substrates. Finally, we discuss how this approach can be used to design practical large-scale windows.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

DOE OSTI2021

Polymer Inhibitors Enable >900 cm2 Dynamic Windows Based on Reversible Metal Electrodeposition with High Solar Modulation

Dynamic windows with adjustable tint give users control over the flow of light and heat to decrease the carbon footprint of buildings and improve the occupants’ comfort. Despite the benefits of dynamic windows, they are rarely deployed in buildings because the existing technology cannot achieve fast and colour-neutral tinting at an agreeable cost. Reversible metal electrodeposition is a promising approach to solve these problems. Here, we demonstrate the use of polymer inhibitors to reversibly deposit metal films with controlled morphology in dynamic windows. The windows that employ the polymer inhibitor can readily tint to below 0.001% visible transmittance in less than 3 min and exhibit high infrared reflectance (>70%), colour-neutral transmittance (C*<5) and an ultrawide range of optical and solar modulation (..delta..Tvis=0.76 and ..delta..SHGC=0.56). The polymer inhibitors also increase the efficiency and improve the durability of the windows and enable construction of >900 cm2 dynamic windows with fast response and excellent uniformity.

36 MATERIALS SCIENCE↗

DOE OSTI2025

Identification of a window for quiescent H-mode operation in MHD stability diagram of DIII-D plasmas

A window for quiescent H-mode (QH-mode) operation in DIII-D plasmas in the diagram of pedestal magnetohydrodynamic (MHD) stability was identified through linear MHD stability analysis, accounting for the effects of plasma rotation and ion diamagnetic drift. The operation window lies between the stability boundaries of the kink/peeling mode (K/PM) identified with and without the inclusion of plasma rotation effects. In this region, the mode remains unstable unless rotation effects are considered alongside the ion diamagnetic drift, which is consistently included in the analysis. The stabilization of the MHD mode, facilitated by the coupled effects of plasma rotation and ion diamagnetic drift, plays a crucial role in widening the window, enabling the attainment of the QH-mode state. Furthermore, the suppression of edge localized modes (ELM) can be achieved by controlling the pedestal structure to ensure the plasma state remains within the operation window. The location of the operation window in the stability diagram depends on the K/PM stability properties. Therefore, optimizing conditions for QH-mode requires adjustments based on changes in stability characteristics. A pressure pedestal and its associated bootstrap current density near the last closed flux surface are advantageous for situating the plasma state within the window. However, excessive current density can trigger ELMs. This trend was confirmed through comparisons of MHD stability diagrams between QH-mode and ELMy H-mode plasmas.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2023

On the impact of the galaxy window function on cosmological parameter estimation

One important source of systematics in galaxy redshift surveys comes from the estimation of the galaxy window function. Up until now, the impact of the uncertainty in estimating the galaxy window function on parameter inference has not been properly studied. In this paper, we show that the uncertainty and the bias in estimating the galaxy window function will be salient for ongoing and next-generation galaxy surveys using a simulation-based approach. With a specific case study of cross-correlating emission-line galaxies from the DESI Legacy Imaging Surveys and the Planck cosmic microwave background lensing map, we show that neural network-based regression approaches to modelling the window function are superior in comparison to linear regression-based models. Here, we additionally show that the definition of the galaxy overdensity estimator can impact the overall signal-to-noise of observed power spectra. Finally, we show that the additive biases coming from the window functions can significantly bias the modes of the inferred parameters and also degrade their precision. Thus, a careful understanding of the window functions will be essential to conduct cosmological experiments.

79 ASTRONOMY AND ASTROPHYSICS↗

DOE OSTI2021

First Soft X-ray Quantum Efficiency Measurements on Microwave Annealed Thin-Entrance Window Sensors

Free electron lasers, such as SLAC’s LCLS-II, will provide unique scientific imaging opportunities. In order to fully utilize these facilities, we need to develop detectors with shallow entrance windows that will enable detection of soft x-rays from 250eV-1.5KeV. In addition, there are other light sources such as the FERMI, EuXFEL, and FLASH XFELs, as well as numerous synchrotrons such as the ALS, where soft x-ray science would benefit from detectors with higher quantum efficiency in the 20 eV to 1.5KeV range.A new microwave annealing technology provides an efficient way to achieve shallow entrance windows in fully depleted high-resistivity silicon sensors. Previously, SRP and SIMS measurements were used to characterize the shallow dopant profile, and sensors with the new entrance window process were deployed successfully to measure an Fe-55 x-ray spectrum. For the first time, we present quantum efficiency measurement for soft x-rays. Furthermore, the resulting estimate of the entrance window is 20nm for an arsenic implanted entrance window and 55nm for a boron implanted entrance window.

47 OTHER INSTRUMENTATION↗

DOE OSTI2019

Emergence of Novel Multipactor Modes Under Standing Wave Conditions in a Coaxial Line With an RF Window

The multipactor (MP) phenomenon can generate exponentially increasing electron populations in RF vacuum systems, leading to components becoming damaged. This paper uses numerical methods to analyze an RF vacuum window in a coaxial line under various standing wave conditions. Our methods are first benchmarked against the analytic and experimental results for the traveling wave and the numerical results for standing waves that were found in previous work. Second, the effect of standing waves on electron motion in the axial direction is discussed and related to electron trajectories in the presence of an RF window. It is found that standing waves with the magnetic maximum located behind the RF window lead to window collisions that can affect MP depending on the power, frequency, and conductor radii. For a low number of window collisions, MP was highly predictable by earlier work, but as the percentage of collisions occurring on the window surpassed approximately 50%, a novel mode of MP emerged to dominate the phenomenon.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2021

Thin-Entrance Window Process for Soft X-Ray Sensors

New free electron lasers, such as SLAC’s LCLS-II, will provide unique scientific imaging opportunities. In order to fully utilize these facilities, we need to develop detectors with shallow entrance windows that will enable detection of soft x-rays from 250 eV to 1.5 KeV. Achieving adequately shallow entrance windows is challenging because the high temperature anneal needed to activate the dopant also drives the dopant profile deeper, growing the region that is insensitive to soft x-rays. A new microwave annealing technology provides an efficient way to achieve shallow entrance windows in fully depleted high-resistivity silicon sensors. The microwave anneal technique can activate dopants at low substrate temperature, with minimal dopant diffusion, and can be used to fabricate both n-type and p-type entrance windows. SRP and SIMS measurements were used to verify dopant activation with negligible dopant diffusion. We then applied the microwave anneal process to a planar sensor wafer, using the new process to create the backside diode contact. Electrical test of the resulting sensors shows good reverse bias characteristics. The sensors have been bump-bonded to a read-out ASIC and used successfully to measure an Fe-55 x-ray spectrum. Process and device simulations were performed to characterize the quantum efficiency of the entrance window for soft x-rays. This technique is useful for other sensor applications requiring a shallow entrance window, including detectors for UV photons, low energy ions and low energy electrons.

47 OTHER INSTRUMENTATION↗

NASA NTRS1976

Window defect planar mapping technique

A method of planar mapping defects in a window having an edge surface and a planar surface. The method is comprised of steps for mounting the window on a support surface. Then a light sensitive paper is placed adjacent to the window surface. A light source is positioned adjacent to the window edge. The window is then illuminated with the source of light for a predetermined interval of time. Defects on the surface of the glass, as well as in the interior of the glass are detected by analyzing the developed light sensitive paper. The light source must be in the form of optical fibers or a light tube whose light transmitting ends are placed near the edge surface of the window.

Minton, F. R.↗

NASA NTRS1978

Dust adhesion on Viking lander camera window

Studies of dust impingement on a duplicate Viking Lander camera window indicated the possibility of window obscuration after several days of exposure even at low dust concentration levels. As a result the following corrective measures were recommended: (1) The clearance between the housing surface and the camera post should be eliminated by using an appropriately designed plastic skirt: (2) The three horizontal ledges below the window inside the cavity act as bases for pile-up of dust that slides down the window surface; they should be replaced by a single inclined plane down which the dust will slide and fall out on the ground: (3) Adhered dust on the window surface can be removed by high pressure CO2 jets directed down against the window; the amount of CO2 gas needed for the entire mission can be carried in a 3 1/2-inch diameter sphere equipped with a remotely programable valve. These measures were incorporated in the design of the lander camera system. The continued high quality of photographs transmitted from the Viking spacecraft several months after landing attests to their effectiveness.

Singh, J. J.↗

NASA NTRS1986

Double window viewing chamber assembly

A viewing chamber which permits observation of a sample retained therein includes a pair of double window assemblies mounted in opposed openings in the walls thereof so that a light beam can directly enter and exit from the chamber. A flexible mounting arrangement for the outer windows of the window assemblies enables the windows to be brought into proper alignment. An electrical heating arrangement prevents fogging of the outer windows whereas desiccated air in the volume between the outer and inner windows prevents fogging of the latter.

Keller, V. W.↗

NASA NTRS1989

Steerable windowed enclosures

A gyro-stabilized mechanism that is to be carried on a vehicle, such as a helicopter, is provided with a protective enclosure consisting of a dome, usually of glass fibre reinforced plastic. The dome must be provided with a window transparent to the radiation involved, and this must be steered with the mechanism so that they remain in register with one another. Prior art structures employ elongated windows of sufficiently large size to accommodate the tilting and rolling of the mechanism, while pan movements are accommodated by rotating the entire dome. The invention provides a structure employing a small window that can be steered or slaved with the mechanism by rotation of the part of the dome including the window relative to the other part, which has the pan or yaw rotation motor connected to it. This rotation between the dome parts takes place in a skew plane disposed at as small a skew angle to the vertical as is possible, the compensation for the resulting transverse movement of the window being effected by a programmed rotation of the dome about the pan axis. Optically flat glass can then be used for the window, it can be coated to reduce reflections, etc, and it can also be wiped in operation to remove moisture. A broadcast antenna can be mounted on the part of the dome out of the line-of-sight of the apparatus.

John N Leavitt↗

NASA NTRS1993

Three-dimensional laser window formation for industrial application

The NASA Lewis Research Center has developed and implemented a unique process for forming flawless three-dimensional, compound-curvature laser windows to extreme accuracies. These windows represent an integral component of specialized nonintrusive laser data acquisition systems that are used in a variety of compressor and turbine research testing facilities. These windows are molded to the flow surface profile of turbine and compressor casings and are required to withstand extremely high pressures and temperatures. This method of glass formation could also be used to form compound-curvature mirrors that would require little polishing and for a variety of industrial applications, including research view ports for testing devices and view ports for factory machines with compound-curvature casings. Currently, sodium-alumino-silicate glass is recommended for three-dimensional laser windows because of its high strength due to chemical strengthening and its optical clarity. This paper discusses the main aspects of three-dimensional laser window formation. It focuses on the unique methodology and the peculiarities that are associated with the formation of these windows.

Verhoff, Vincent G.↗

NASA NTRS1999

Human Mars Mission: Launch Window from Earth Orbit

The determination of orbital window characteristics is of major importance in the analysis of human interplanetary missions and systems. The orbital launch window characteristics are directly involved in the selection of mission trajectories, the development of orbit operational concepts, and the design of orbital launch systems. The orbital launch window problem arises because of the dynamic nature of the relative geometry between outgoing (departure) asymptote of the hyperbolic escape trajectory and the earth parking orbit. The orientation of the escape hyperbola asymptotic relative to the earth is a function of time. The required hyperbola energy level also varies with time. In addition, the inertial orientation of the parking orbit is a function of time because of the perturbations caused by the Earth's oblateness. Thus, a coplanar injection onto the escape hyperbola can be made only at a point in time when the outgoing escape asymptote is contained by the plane of parking orbit. Even though this condition may be planned as a nominal situation, it will not generally represent the more probable injection geometry. The general case of an escape injection maneuver performed at a time other than the coplanar time will involve both a path angle and plane change and, therefore, a delta V penalty. Usually, because of the delta V penalty the actual departure injection window is smaller in duration than that determined by energy requirement alone. This report contains the formulation, characteristics, and test cases for five different launch window modes for Earth orbit. These modes are: 1) One impulsive maneuver from a Highly Elliptical Orbit (HEO); 2) Two impulsive maneuvers from a Highly Elliptical Orbit (HEO); 3) One impulsive maneuver from a Low Earth Orbit (LEO); 4) Two impulsive maneuvers form LEO; and 5) Three impulsive maneuvers form LEO. The formulation of these five different launch window modes provides a rapid means of generating realistic parametric data for space exploration studies. Also the formulation provides vector and geometrical data sufficient for use as a good starting point in detail trajectory analysis based on calculus of variations, steepest descent, or parameter optimization program techniques.

Young, Archie↗