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At least 91 records · Page 5

Titanium Aluminide Technologies Successfully Transferred From HSR Program to RLV VentureStar Program

Through a cost-share contract, BFGoodrich Aerostructures group successfully fabricated three titanium aluminide (gamma TiAl) truss core structures using technologies pioneered in the High-Speed Research (HSR) program at the NASA Glenn Research Center at Lewis Field. The truss core subelement is approximately 60-cm (24-in.) long by 14-cm (5.5-in.) wide by 6-cm (2.5-in.) deep. To fabricate this subelement, BFGoodrich first obtained gamma TiAl sheets from Plansee (Austria) which produced the sheets using techniques developed collaboratively by Glenn, Pratt & Whitney, and Plansee. This new gamma TiAl production technology has significantly lowered the cost of gamma TiAl sheet (approx. 75-percent decrease) and has made the production of larger gamma TiAl sheets possible (approx. 60-percent increase).

Bartolotta, Paul A.↗

Titanium Aluminide Scramjet Inlet Flap Subelement Benchmark Tested

A subelement-level ultimate strength test was completed successfully at the NASA Glenn Research Center (http://www.nasa.gov/glenn/) on a large gamma titanium aluminide (TiAl) inlet flap demonstration piece. The test subjected the part to prototypical stress conditions by using unique fixtures that allowed both loading and support points to be located remote to the part itself (see the photograph). The resulting configuration produced shear, moment, and the consequent stress topology proportional to the design point. The test was conducted at room temperature, a harsh condition for the material because of reduced available ductility. Still, the peak experimental load-carrying capability exceeded original predictions.

Krause, David L.↗

Electron Beam Welding to Join Gamma Titanium Aluminide Articles

A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700 F to about 2100 F, thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800 F to about 2200 F, to form a joined structure.

Kelly, Thomas Joseph↗

Ab Initio Simulations of Tritium Diffusion in Al 2 O and Intermetallic Al 12 (TM) 2.34 Aluminide Coating Phases

Density functional theory simulations have been carried out to investigate the diffusion of interstitial tritium in Al 12 (TM) 2.34 and Al 2 O bulk phases. In Al 12 (TM) 2.34 the transition metal (TM) sites are occupied on average by 58.93 at.% Fe, 18.52 at.% Cr, and 22.54 at.% Ni. While the insertion of interstitial tritium in Al 2 O lead to a strong disordering of the structure, we only investigated interstitial tritium in Al 12 (TM) 2.34 and its iron end-member (i.e., Al 12 Fe 2.34 ). Nine diffusion pathways have been investigated along the a-, b-, and c -axis of Al 12 (TM) 2.34 . The direction of fastest diffusion for interstitial tritium is found to be along the b-axis, with a calculated diffusion coefficient of ≈10 -10 m 2 .s -1 at 600 K, which is at least one order of magnitude faster than those previously calculated for interstitial tritium in other Al-rich phases such as Fe2Alx, Fe4Al13, and FeNiAl5 for which D T =10 -11 m 2 .s -1 , ≈10 -12 m 2 .s -1 , and D T ≈10 -13 m 2 .s -1 respectively. The comparison of the energy landscape between Al 12 (TM) 2.34 and Al 12 Fe 2.34 for the fastest diffusion pathways in each axis direction, found that some pathways are not sensitive to transition metal mixing, while other are more affected, leading to higher energy barrier in Al 12 Fe 2.34 in part due to a more energetically favorable formation of Fe—T bond compared to Ni—T. However, we found that both materials have similar diffusion coefficients as the fastest diffusion pathways occurs along pathways that are not very sensitive to transition metal mixing.

36 MATERIALS SCIENCE↗

Transformation temperatures of martensite in beta phase nickel aluminide

Resistivity and thermal arrest measurements determined that the compositional dependence of Ms (martensite state) temperatures for NiAl martensite was linear between 60 and 69 atomic percent nickel, with Ms = 124 Ni - 7410 K. Resistivity and surface relief experiments indicated the presence of thermoelastic martensite for selected alloys. Some aspects of the transformation were studied by hot stage microscopy and related to the behavior observed for alloys exhibiting the shape-memory effect.

Smialek, J. L.↗

Transformation temperatures of martensite in beta-phase nickel aluminide.

Resistivity and thermal arrest measurements determined that the compositional dependence of M sub s temperatures for NiAl martensite was linear between 60 and 69 at. % Ni, with M sub s = (124 Ni - 7410)K. Resistivity and surface relief experiments for selected alloys indicated the presence of thermoelastic martensite. Some aspects of the transformation were studied by hot-stage microscopy and related to the behavior observed for alloys exhibiting the shape-memory effect.

Smialek, J. L.↗

Hot corrosion evaluation of aluminide coated superalloys in support of an ASTM Round Robin program

Commercial aluminized coatings on substrates were hot corroded at 900 C in a 0.3 Mach burner rig with 5 ppm synthetic sea salt and at two cycling frequencies. Extensive post-exposure examinations were conducted on the corroded specimens such as metallography, X-ray diffraction, scanning electron microscopy, microprobe raster scans, and spectrographic analyses. Thermodynamic calculations were made of the equilibrium burner flame composition and the calculations were compared to the experimental findings. It was found that localized spalling of the coatings preceded coating failure. It is suggested that the spalling of the coatings is due to the formation of localized stresses caused by the depletion of chromium and aluminum in the coating or the enrichment of the coating with sulfur. For the materials and test conditions investigated, it was found that coating life is dependent only upon the initial coating thickness and not on the type of aluminized coating, the substrate, or the cycle frequency.

Santoro, G.↗

Damping and modulus measurements in B2 transition metal aluminides

The polycrystalline intermetallic alloys FeAl (50.9 to 58.2 percent Fe), NiAl (49.2 to 55.9 percent Ni) and CoAl (48.5 to 52.3 percent Co) have the B2 structure and are of interest for high temperature applications. The PUCOT (piezoelectric ultrasonic composite oscillator technique) has been used to measure mechanical damping or internal friction and Young's modulus has been used as a function of temperature and composition for these materials. The modulus data for six CoAl alloys at temperatures up to 1300 K are presented. Examples are given of the strain amplitude dependence of internal friction for four CoAl alloys. The curves showed the break away phenomenon and are interpreted in terms of a theory dealing with the pinning of dislocation lines and their eventual break away at large strain amplitudes. The dislocation density was calculated to be about 10 to the 8th per sq m. For all the compositions (X1) of CoAl studied, a single equation could be fitted to the data.

Harmouche, M. R.↗

Two-phase nickel aluminides

The as-extruded microstructures of two alloys in the two phase field consisting of Ni3Al and NiAl in the Ni-Al phase diagram exhibit fibrous morphology and consist of Ll(2) Ni3Al and B2 NiAl. These as-extruded microstructures can be modified dramatically by suitable heat treatments. Martensite plus NiAl or martensite plus Ni3Al microstructures are obtained upon quenching from 1523 K. Aging of martensite at 873 K results in the recently identified phase Ni5Al, whereas aging at 1123 K reverts the microstructures to Ni3Al plus NiAl. The microstructures with predominantly martensite of Ni5Al3 phases are brittle in tension at room temperature. The latter microstructure does not deform plastically even in compression at room temperature. However, some promise of room temperature tensile ductility is indicated by the Ni3Al plus NiAl phase mixtures.

Khadkikar, P. S.↗

SiC reinforced aluminide composites

The tensile properties of SiC fiber, Ti3Al+Nb and SiC/Ti3Al+Nb composite have been determined from 300 to 1365 K. The composite results compared favorably to rule-of-mixtures (ROM) predictions in the intermediate temperature regime of 475 to 700 K. Deviations from ROM are discussed. Composite tensile results were compared on a strength/density basis to wrought superalloys and found to be superior. Fiber-matrix compatibility was characterized for the composite at 1250 and 1365 K for 1 to 100 hours.

Brindley, Pamela K.↗

Powder processing of nickel and other aluminides by hot consolidation

Alloys based on FeAl, NiAl, and Ni3Al have been processed by extrusion of powders over a range of compositions, powder characteristics, and extrusion parameters. It is found that extrusion leads to dynamic recrystallization and that the grain size of the extrusions depends on the powder size, extrusion temperature, and extrusion ratio. Prior particle boundary oxides play an important role in controlling the grain size and uniformity by acting as obstacles to grain growth. Hot isostatic pressing and vacuum hot pressing can be used for powder densification, but prior particle oxides are not effectively broken up due to insufficient shearing deformation.

Vedula, K.↗

Hot extrusion of B2 iron aluminide powders

The objective of the study was to investigate the effect of powder and processing variables on the microstructure and resultant tensile properties of an extruded FeAlZrB alloy. For a given powder particle size, increasing the extrusion temperature from 1250 to 1450 K is found to increase the grain size and produce a more uniform microstructure. At high extrusion temperatures, where grain boundary mobility is high, powder size is not critical in determining the grain size. The addition of Y2O3 dispersion (1 vol pct) by mechanical alloying makes it possible to obtain very fine-grained materials at low and high extrusion temperatures.

Strothers, S.↗