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NASA NTRS2000

Magnetically Actuated Propellant Orientation, Controlling Fluids in a Low-Gravity Environment

Cryogenic fluid management (CFM) is a technology area common to virtually every space transportation propulsion concept envisioned. Storage, supply, transfer and handling of sub-critical cryogenic fluids are basic capabilities that have long been needed by multiple programs and the need is expected to continue in the future. The use of magnetic fields provides another method, which could replace or augment current/traditional approaches, potentially simplifying vehicle operational constraints. The magnetically actuated propellant orientation (MAPO) program effort focused on the use of magnetic fields to control fluid motion as it relates to positioning (i.e. orientation and acquisition) of a paramagnetic substance such as LO2. Current CFM state- of-the-art systems used to control and acquire propellant in low gravity environments rely on liquid surface tension devices which employ vanes, fine screen mesh channels and baskets. These devices trap and direct propellant to areas where it's needed and have been used routinely with storable (non-cryogenic) propellants. However, almost no data exists r,egarding their operation in cryogenics and the use of such devices confronts designers with a multitude of significant technology issues. Typical problems include a sensitivity to screen dry out (due to thermal loads and pressurant gas) and momentary adverse accelerations (generated from either internal or external sources). Any of these problems can potentially cause the acquisition systems to ingest or develop vapor and fail. The use of lightweight high field strength magnets may offer a valuable means of augmenting traditional systems potentially mitigating or at least easing operational requirements. Two potential uses of magnetic fields include: 1) strategically positioning magnets to keep vent ports clear of liquid (enabling low G vented fill operations), and 2) placing magnets in the center or around the walls of the tank to create an insulating vapor pocket (between the liquid and the tank wall) which could effectively lower heat transfer to the liquid (enabling increased storage time).

Martin, James J.↗

NASA NTRSDate not supplied

Modelling of Liquid Hydrogen No-Vent-Fill Tests Using Thermal Desktop

Efficient cryogenic propellant transfer is important to the success of upcoming NASA missions to the Moon and Mars. The no-vent-fill method is a promising approach that allows for simple low-loss propellant transfers over a wide range of ambient thermal and acceleration conditions. This approach has been previously studied in 3 separate experiments at NASA Glenn Research Center using liquid hydrogen in tanks ranging in volume from 34 to 5000 liters. Thermal/fluid models of the test subject tanks and supporting experimental hardware are developed using a Thermal Desktop twin-tank compartment approach. A key feature of the modelling is to replace the Thermal Desktop default values of liquid-vapor heat transfer coefficients with correlations from literature better chosen to match the fluid dynamics and phase change thermodynamics occurring in the tests. Details of the modelling effort and comparisons of model predictions to the NASA test datasets are presented and discussed.

Low Gravity Fluid Modeling↗

NASA NTRS1992

Constant reverse thrust activated reorientation of liquid hydrogen with Geyser initiation

A key objective of the cryogenic fluid management of the spacecraft propulsion system is to develop the technology necessary for acquisition or positioning of liquid outflow or vapor venting. Numerical simulation of positive liquid acquisition is attempted by introducing reverse gravity acceleration, resulting from the propulsive thrust of auxiliary engines, which exceeds critical value for the initiation of geyser. Based on the computer simulation of flowfields during the course of fluid reorientation, six dimensionless parameters resulted in this study. It shows that these parameters hold near-constant values through the entire ranges of liquid filled levels, from 30-80 percent, during the course of fluid reorientation.

Hung, R. J.↗

NASA NTRS2005

Technology Challenges for Deep-Throttle Cryogenic Engines for Space Exploration

Historically, cryogenic rocket engines have not been used for in-space applications due to their additional complexity, the mission need for high reliability, and the challenges of propellant boil-off. While the mission and vehicle architectures are not yet defined for the lunar and Martian robotic and human exploration objectives, cryogenic rocket engines offer the potential for higher performance and greater architecture/mission flexibility. In-situ cryogenic propellant production could enable a more robust exploration program by significantly reducing the propellant mass delivered to low earth orbit, thus warranting the evaluation of cryogenic rocket engines versus the hypergolic bi-propellant engines used in the Apollo program. A multi-use engine. one which can provide the functionality that separate engines provided in the Apollo mission architecture, is desirable for lunar and Mars exploration missions because it increases overall architecture effectiveness through commonality and modularity. The engine requirement derivation process must address each unique mission application and each unique phase within each mission. The resulting requirements, such as thrust level, performance, packaging, bum duration, number of operations; required impulses for each trajectory phase; operation after extended space or surface exposure; availability for inspection and maintenance; throttle range for planetary descent, ascent, acceleration limits and many more must be addressed. Within engine system studies, the system and component technology, capability, and risks must be evaluated and a balance between the appropriate amount of technology-push and technology-pull must be addressed. This paper will summarize many of the key technology challenges associated with using high-performance cryogenic liquid propellant rocket engine systems and components in the exploration program architectures. The paper is divided into two areas. The first area describes how the mission requirements affect the engine system requirements and create system level technology challenges. An engine system architecture for multiple applications or a family of engines based upon a set of core technologies, design, and fabrication approaches may reduce overall programmatic cost and risk. The engine system discussion will also address the characterization of engine cycle figures of merit, configurations, and design approaches for some in-space vehicle alternatives under consideration. The second area evaluates the component-level technology challenges induced from the system requirements. Component technology issues are discussed addressing injector, thrust chamber, ignition system, turbopump assembly, and valve design for the challenging requirements of high reliability, robustness, fault tolerance, deep throttling, reasonable performance (with respect to weight and specific impulse).

Brown, Kendall K.↗

NASA NTRS1975

Low-speed inducers for cryogenic upper-stage engines

Two-phase, low-speed hydrogen and oxygen inducers driven by electric motors and applicable to the tug engine were designed and constructed. The oxygen inducer was tested in liquid and two-phase oxygen. Its head and flow performance were approximately as designed, and it was able to accelerate to full speed in 3 seconds and produce its design flow and head. The analysis of the two-phase data indicated that the inducer was able to pump with vapor volume fractions in excess of 60 percent. The pump met all of its requirements (duration of runs and number of starts) to demonstrate its mechanical integrity.

Bissell, W. R.↗

NASA NTRS1979

Overview and outline of Mass-Driver Two

An overview of the Princeton-M.I.T. second mass-driver is presented. Mass-Driver Two is a 13.1 cm caliber system which uses a two coil superconducting bucket and a two-phase in quadrature drive system. Discrete drive coils are individually energized with timing supplied by position-sensing optical detectors. Intermediate energy storage is provided by sector capacitors which are recharged every half cycle by an external power source. A vacuum environment is provided for the superconducting bucket by a 4 inch ID glass pipe with the drive coils surrounding it. Magnetic flight is generated by eddy current repulsion from six copper guide strips lining the glass pipe. The length is 2.5 meters equally divided between acceleration and deceleration sections. Nominal acceleration is 5000 m/sec per sec giving a maximum bucket velocity of 112 m/sec. Regenerative braking is used to decelerate the bucket. Current densities of 25 sq cm are achieved in the superconducting bucket coils and are maintained by a cryogenic service station.

Oneill, G. K.↗

NASA NTRS1992

Acoustic and thermal testing of the Titan/Centaur upper stage

A new version of the Centaur high-energy upper stage is being produced by General Dynamics for the USAF/Martin Marietta Titan launch vehicle. The Titan/Centaur upper stage is subject to consecutive acoustic and thermal testing in General Dynamics' Acoustic and Thermal Test Facility (ATTF). All data is acquired and processed digitally using the high-speed data acquisition system located in the ATTF. Processed data from over 250 sensors measuring acceleration, temperature, and sound pressure level is made available to the test team in minutes for use in making real-time test decisions. These tests represent the first consecutive large-scale environmental tests conducted on a complete, pressure stabilized, cryogenically tanked space launch vehicle. Some of the unique challenges involved in testing the Titan/Centaur and how these challenges were met using the ATTF are described.

Gehringer, Mark↗

NASA NTRS1992

Cryogenic storage technology readiness for First Lunar Outpost

The topics are presented in viewgraph form and include the following: an assessment of cryogenic storage technology; cryogenic boiloff predictions; Space Shuttle/Centaur thermodynamic vent system; zero-g thermodynamic vent system; heat exchanger/mixer pump module; the thick multilayer insulation (MLI) development program; blanket geometry concept evaluations; four-inch thick MLI system on 1/4-scale test tank; combined environments of vibration, acceleration, and temperature testing (CEVAT); Centaur fixed foam insulation; insulation system design; and fixed foam on operational Atlas 2.

John R. Schuster↗

NASA NTRS1973

Shuttle cryogenic supply system optimization study. Volume 5A-2: Users manual for Space shuttle orbit injection system analysis (SOPSA)

SOPSA (Shuttle Orbit Injection Propulsion System Analysis) is a computer program to aid in the preliminary design of propellant feed systems for the space shuttle orbiter main engines. The primary purpose of the program is to evaluate propellant tank ullage pressure requirements imposed by the need to accelerate propellants rapidly during the engine start sequence. These requirements can influence the system design for a given engine as well as the suitability of a given system for use with different engines. During the vehicle design phase, the SOPSA program is used to establish feed system weight variations as a function of nominal line diameter and component and line configurations. The weight data are used in conjunction with pertinent cost data to establish optimum feed system designs.

Source record↗

NASA NTRS1960

Bonded and Sealed External Insulations for Liquid-Hydrogen-Fueled Rocket Tanks During Atmospheric Flight

Several currently available nonmetallic insulation materials that may be bonded onto liquid-hydrogen tanks and sealed against air penetration into the insulation have been investigated for application to rockets and spacecraft. Experimental data were obtained on the thermal conductivities of various materials in the cryogenic temperature range, as well as on the structural integrity and ablation characteristics of these materials at high temperatures occasioned by aerodynamic heating during atmospheric escape. Of the materials tested, commercial corkboard has the best overall properties for the specific requirements imposed during atmospheric flight of a high-acceleration rocket vehicle.

Gray, V. H.↗

NASA NTRS1992

The VTRE Program: An overview

The Vented Tank Resupply Experiment (VTRE) Program is a NASA In-Space Technology Experiments Program (IN-STEP) that will develop, and fly a small, low cost space experiment to investigate, develop, and acquire needed data to extend and advance the technology of capillary vane fluid management devices to applications requiring direct venting of gas from tanks in low-gravity. GAS venting may be required for control of pressure, or to allow low-g fill of a tank with liquid while holding a constant tank back pressure by gas venting. Future space applications requiring these fluid management capabilities include both cryogenic and Earth storable fluid systems. The experiment is planned as a Shuttle Hitchhiker payload, and will be developed around two transparent tanks equipped with capillary vane devices between which a test liquid can be transferred. Experiments will be conducted for vented transfer, direct venting, stability of liquid positioning to accelerations within and significantly above the design values, and fluid reorientation by capillary wicking of liquid into the vane device following intentional liquid upset.

Bailey, William J.↗

NASA NTRS2002

Hubble Space Telescope Pointing Performance Due to Micro-Dynamic Disturbances from the NICMOS Cryogenic Cooler

The Vibration Admittance Test (VET) was performed to measure the emitted disturbances of the Near Infrared Camera and Multi-Object Spectrometer (NICMOS) Cryogenic Cooler (NCC) in preparation for NCC installation onboard the Hubble Space Telescope (HST) during Servicing Mission 3B (SM3B). Details of the VET ground-test are described, including facility characteristics, sensor complement and configuration, NCC suspension, and background noise measurements. Kinematic equations used to compute NCC mass center displacements and accelerations from raw measurements are presented, and dynamic equations of motion for the NCC VET system are developed and verified using modal test data. A MIMO linear frequency-domain analysis method is used to compute NCC-induced loads and HST boresight jitter from VET measurements. These results are verified by a nonlinear time-domain analysis approach using a high-fidelity structural dynamics and pointing control simulation for HST. NCC emitted acceleration levels not exceeding 35 micro-g rms were measured in the VET and analysis methods herein predict 3.1 milli-areseconds rms jitter for HST on-orbit. Because the NCC is predicted to become the predominant disturbance source for HST, VET results indicate that HST will continue to meet the 7 milli-arcsecond pointing stability mission requirement in the post-SM3B era.

Clapp, Brian R.↗

NASA NTRS1972

Apollo oxygen tank stratification analysis, volume 2

An analysis of flight performance of the Apollo 15 cryogenic oxygen tanks was conducted with the variable grid stratification math model developed earlier in the program. Flight conditions investigated were the CMP-EVA and one passive thermal control period which exhibited heater temperature characteristics not previously observed. Heater temperatures for these periods were simulated with the math model using flight acceleration data. Simulation results (heater temperature and tank pressure) compared favorably with the Apollo 15 flight data, and it was concluded that tank performance was nominal. Math model modifications were also made to improve the simulation accuracy. The modifications included the addition of the effects of the tank wall thermal mass and an improved system flow distribution model. The modifications improved the accuracy of simulated pressure response based on comparisons with flight data.

Barton, J. E.↗

NASA NTRS1981

Superconducting tensor gravity gradiometer

The employment of superconductivity and other material properties at cryogenic temperatures to fabricate sensitive, low-drift, gravity gradiometer is described. The device yields a reduction of noise of four orders of magnitude over room temperature gradiometers, and direct summation and subtraction of signals from accelerometers in varying orientations are possible with superconducting circuitry. Additional circuits permit determination of the linear and angular acceleration vectors independent of the measurement of the gravity gradient tensor. A dewar flask capable of maintaining helium in a liquid state for a year's duration is under development by NASA, and a superconducting tensor gravity gradiometer for the NASA Geodynamics Program is intended for a LEO polar trajectory to measure the harmonic expansion coefficients of the earth's gravity field up to order 300.

Paik, H. J.↗

NASA NTRS1976

Experiments on the properties of superfluid helium in zero gravity

The paper describes a research program designed to study the behavior of superfluid liquid helium in low and zero gravity in order to determine the properties which are critically important to its use as a stored cryogen for cooling scientific instruments aboard spacecraft for periods up to several months. The experiment program consists of a series of flights of an experiment package on a free-fall trajectory both on an aircraft and on a rocket. The objectives are to study thickness of thin films of helium as a function of acceleration, heat transfer in thin films, heat transfer across copper-liquid helium interfaces, fluid dynamics of bulk helium in high and low accelerations and under various conditions of rotations, alternate methods of separation of liquid and vapor phases and of efficient venting of the vapor, and undesirable thermomechanical oscillations in the vent pipes. Preliminary results from aircraft tests are discussed.

Mason, P.↗

NASA NTRS1990

Co-operative oscillations of bubbles

A closed cryogenic storage tank in space may contain several bubbles. It is shown that these bubbles can oscillate in volume with n-1 resonant frequencies for n bubbles. The resonances can be excited by a sudden change in pressure, such as withdrawing fluid or venting, or by motion of the vehicle. In situations in which the ac accelerations dominate, such as in large space structures, the potential for harmful coupling of these oscillations to the spacecraft structure must be examined. Experimental data are presented which support the theoretical predictions.

Snyder, H. A.↗

NASA NTRS1991

Slosh wave excitation due to cryogenic liquid reorientation in space-based propulsion system

The objective of the cryogenic fluid management of the spacecraft propulsion system is to develop the technology necessary for acquistion or positioning of liquid and vapor within a tank in reduced gravity to enable liquid outflow or vapor venting. In this study slosh wave excitation induced by the resettling flow field activated by 1.0 Hz medium frequency impulsive reverse gravity acceleration during the course of liquid fluid reorientation with the initiation of geyser for liquid filled levels of 30, 50, and 80 percent have been studied. Characteristics of slosh waves with various frequencies excited are discussed.

Hung, R. J.↗

NASA NTRS1966

Thermal Control of Liquid H2/O2 Rocket Engines and Vehicle Impact

Cryogenic propulsion systems are subjected to various engine start environments during ground testing, first burn, and restart after orbital coast. These operational modes necessitate careful engine-stage integration, particularly in thermal control of propellant feed systems and engine subsystems. The wide range of operational conditions imposed on propellant feed systems include varying heat loads and acceleration forces for static test first burn and orbital restart. One method used to provide Net Positive Suctign,Head (NPSH) and maintain turbopump I is thermal control propellant circulation through the feed system prior to engine start. The attendant design and operational criteria are inter-related with stage and vehicle systems, including for example, auxiliary propulsion and propellant ullaging methods such as propellant tank propulsive venting. Thermally sensitive engine components require environmental control, protection, or special sequencing in order to assure repeatable engine start performance. An example is thrust chamber pre-chill to avoid pump stall during rapid start transient. Trends in engine development are toward expanding system flexibility to accommodate the wide variety of environments without special pre-start conditioning.

Winstead, Thomas W.↗