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National Launch System KSC facilities and operations

The current planning for the launch site ground operations and facilities required at the Kennedy Space Center to accommodate the National Launch System (NLS) are described. Special consideration is given to the program activities associated with reducing costs for ground operations and with the ground operations vehicle processing scenarios for launching the NLS vehicles from KSC. The KSC facilities described include the Payload Encapsulation Facility, the Mobile Launcher Platform, and the Cargo Transfer Vehicle Checkout Facility. Attention is also given to the modifications of existing facilities required to accommodate the NLS facilities and the transportation and handling equipment.

Evans, R. T., Jr.

The Development of Test Facilities for Induced, High-Frequency Plasma Instabilities

We present results from modifications to test facilities equipped with a plasma source capable of producing a LEO–type environment. The modifications impose an oscillation to the output, thus simulating ionospheric disturbance. The frequency of the oscillations is adjustable as well as the base-line output of the source.

McTernan, Jesse K.

The Development of Test Facilities for Induced, High-Frequency Plasma Instabilities

We present results from modifications to test facilities equipped with a plasma source capable of producing a LEO-type environment. The modifications impose an oscillation to the output, thus simulating ionospheric disturbance. The frequency of the oscillations is adjustable as well as the base-line output of the source. Test results indicate that the density of the plasma can be varied with minimal impact on other plasma properties such as electron temperature. It is, therefore, possible to simulate realistic plasma environments such as day/night transitions or localized turbulence. The modified source is an effective tool for testing space instruments in a relevant environment increasing the instruments technology readiness level.

McTernan, Jesse K.

Improved Cryogenic Optical Test Capability at Marshall Space Flight Center's X-ray Cryogenic Test Facility

Marshall Space Flight Center's X-ray & Cryogenic Test Facility (XRCF) has been performing optical wavefront testing and thermal structural deformation testing at subliquid nitrogen cryogenic temperatures since 1999. Recent modifications have been made to the facility in support of the James Webb Space Telescope (JWST) program. The test article envelope and the chamber's refrigeration capacity have both been increased. A new larger helium-cooled enclosure has been added to the existing enclosure increasing both the cross-sectional area and the length. This new enclosure is capable of supporting six JWST Primary Mirror Segment Assemblies. A second helium refrigeration system has been installed essentially doubling the cooling capacity available at the facility. Modifications have also been made to the optical instrumentation area. Improved access is now available for both the installation and operation of optical instrumentation outside the vacuum chamber. Chamber configuration, specifications, and performance data will be presented.

Kegley, Jeffrey

Code JEF Facilities Engineering Home Page for the Internet

There are always many activities going on in JEF. We work on and manage the Construction of Facilities (C of F) projects at NASA-Ames. We are constantly designing or analyzing a new facility or project, or a modification to an existing facility. Every day we answer numerous questions about engineering policy, codes and standards, we attend design reviews, we count dollars and we make sure that everything at the Center is designed and built according to good engineering judgment. In addition, we study literature and attend conferences to make sure that we keep current on new legislation and standards.

Mahaffey, Valerie A.

Cycle O (CY 1991) NLS trade studies and analyses, book 2. Part 1: Avionics and systems

An assessment was conducted to determine the maximum LH2 tank stretch capability based on the constraints of the manufacturing, tooling and facilities at the Michoud Assembly Facility in New Orleans, Louisiana. The maximum tank stretch was determined to be 5 ft. with minor or no modifications, a stretch of 11 ft. with some possible facility modifications and beyond 11 ft. significant new facilities are required. A cost analysis was performed to evaluate the impacts for various stretch lengths. Tasks that were defined to perform trades and studies regarding the best approach to meet requirements for the National Launch System Avionics are also discussed.

Harris, Richard

Fifteen-foot diameter modular space station Kennedy Space Center launch site support definition (space station program Phase B extension definition)

This document defines the facilities, equipment, and operational plans required to support the MSS Program at KSC. Included is an analysis of KSC operations, a definition of flow plans, facility utilization and modifications, test plans and concepts, activation, and tradeoff studies. Existing GSE and facilities that have a potential utilization are identified, and new items are defined where possible. The study concludes that the existing facilities are suitable for use in the space station program without major modification from the Saturn-Apollo configuration.

Bjorn, L. C.

Affordable Development and Qualification Strategy for Nuclear Thermal Propulsion

Nuclear Thermal Propulsion (NTP) is a concept which uses a nuclear reactor to heat a propellant to high temperatures without combustion and can achieve significantly greater specific impulse than chemical engines. NTP has been considered many times for human and cargo missions beyond low earth orbit. A lot of development and technical maturation of NTP components took place during the Rover/NERVA program of the 60's and early 70's. Other NTP programs and studies followed attempting to further mature the NTP concept and identify a champion customer willing to devote the funds and support the development schedule to a demonstration mission. Budgetary constraints require the use of an affordable development and qualification strategy that takes into account all the previous work performed on NTP to construct an existing database, and include lessons learned and past guidelines followed. Current guidelines and standards NASA uses for human rating chemical rocket engines is referenced. The long lead items for NTP development involve the fuel elements of the reactor and ground testing the engine system, subsystem, and components. Other considerations which greatly impact the development plans includes the National Space Policy, National Environmental Policy Act, Presidential Directive/National Security Council Memorandum #25 (Scientific or Technological Experiments with Possible Large-Scale Adverse Environmental Effects and Launch of Nuclear Systems into Space), and Safeguards and Security. Ground testing will utilize non-nuclear test capabilities to help down select components and subsystems before testing in a nuclear environment to save time and cost. Existing test facilities with minor modifications will be considered to the maximum extent practical. New facilities will be designed to meet minimum requirements. Engine and test facility requirements are based on the driving mission requirements with added factors of safety for better assurance and reliability. Emphasis will be placed on small engines, since the smaller the NTP engine, the easier it is to transport, assemble/disassemble, and filter the exhaust during tests. A new ground test concept using underground bore holes (modeled after the underground nuclear test program) to filter the NTP engine exhaust is being considered. The NTP engine system design, development, test, and evaluation plan includes many engine components and subsystems, which are very similar to those used in chemical engines, and can be developed in conjunction with them Other less mature NTP engine components and subsystems (e.g., reactor) will be thoroughly analyzed and tested to acceptable levels recommended by the referenced standards and guidelines. The affordable development strategy also considers a prototype flight test, as a final step in the development process. Preliminary development schedule estimates show that an aggressive development schedule (without much margin) will be required to be flight ready for a 2033 human mission to Mars.

Gerrish, Harold P., Jr.

Affordable Development and Qualification Strategy for Nuclear Thermal Propulsion

Nuclear Thermal Propulsion (NTP) is a concept which uses a nuclear reactor to heat a propellant to high temperatures without combustion and can achieve significantly greater specific impulse than chemical engines. NTP has been considered many times for human and cargo missions beyond low earth orbit. A lot of development and technical maturation of NTP components took place during the Rover/NERVA program of the 60's and early 70's. Other NTP programs and studies followed attempting to further mature the NTP concept and identify a champion customer willing to devote the funds and support the development schedule to a demonstration mission. Budgetary constraints require the use of an affordable development and qualification strategy that takes into account all the previous work performed on NTP to construct an existing database, and include lessons learned and past guidelines followed. Current guidelines and standards NASA uses for human rating chemical rocket engines is referenced. The long lead items for NTP development involve the fuel elements of the reactor and ground testing the engine system, subsystem, and components. Other considerations which greatly impact the development plans includes the National Space Policy, National Environmental Policy Act, Presidential Directive/National Security Council Memorandum #25 (Scientific or Technological Experiments with Possible Large-Scale Adverse Environmental Effects and Launch of Nuclear Systems into Space), and Safeguards and Security. Ground testing will utilize non-nuclear test capabilities to help down select components and subsystems before testing in a nuclear environment to save time and cost. Existing test facilities with minor modifications will be considered to the maximum extent practical. New facilities will be designed to meet minimum requirements. Engine and test facility requirements are based on the driving mission requirements with added factors of safety for better assurance and reliability. Emphasis will be placed on small engines, since the smaller the NTP engine, the easier it is to transport, assemble/disassemble, and filter the exhaust during tests. A new ground test concept using underground bore holes (modeled after the underground nuclear test program) to filter the NTP engine exhaust is being considered. The NTP engine system design, development, test, and evaluation plan includes many engine components and subsystems, which are very similar to those used in chemical engines, and can be developed in conjunction with them Other less mature NTP engine components and subsystems (e.g., reactor) will be thoroughly analyzed and tested to acceptable levels recommended by the referenced standards and guidelines. The affordable development strategy also considers a prototype flight test, as a final step in the development process. Preliminary development schedule estimates show that an aggressive development schedule (without much margin) will be required to be flight ready for a 2033 human mission to Mars.

Gerrish, Harold P., Jr.

Closed cycle MHD power generation experiments in the NASA Lewis facility

Discussion of the performance improvements achieved through some modifications made in the closed cycle MHD facility. These modifications include a redesign of the MHD duct interior, addition of mixing bars, increased electrical isolation, and experimentation with various cesium seed vaporization and injection techniques. Uniform Faraday and Hall voltage profiles were obtained, and the Faraday open circuit voltage varied from 90 to 100% of the ideal uBh.

Sovie, R. J.

Budget estimates: Fiscal year 1994. Volume 2: Construction of facilities

The Construction of Facilities (CoF) appropriation provides contractual services for the repair, rehabilitation, and modification of existing facilities; the construction of new facilities and the acquisition of related collateral equipment; the acquisition or condemnation of real property; environmental compliance and restoration activities; the design of facilities projects; and advanced planning related to future facilities needs. Fiscal year 1994 budget estimates are broken down according to facility location of project and by purpose.

Source record

Skylab facilities and operations

Skylab checkout and launch facilities and operations, describing modifications required for Apollo lunar missions facilities utilization at Cape Kennedy

Krause, R. B.

Correlations of Different Surface Tests: Tire Behavior Math Model for the High Speed Civil Transport (HSCT) and Michelin Tire Properties Tests for Boeing 777

In the surfaces correlation study, several different volumetric and drainage measurement techniques for classifying surface texture were evaluated as part of a major study to develop and improve methods for predicting tire friction performance on all types of pavement. The objective of the evaluation was to seek relationships between the different techniques, and to relate those results to surface frictional characteristics. We needed to know how each of the tests could be related to each other. Another of my assigned projects was to make a tire behavior math model for the High Speed Civil Transport (HSCT) using the same methods used for the space shuttle a few years ago. A provided third order equation with two variables was used. This model will also be used for studies with the Boeing 777. Only a few changes will be necessary to adapt it for this other aircraft, which is the newest offered by Boeing. In my final project I was involved with testing the tires for this new aircraft using the Aircraft Landing Dynamics Facility (ALDF) test carriage within the carriage house at LaRC. A 50 inch diameter radial tire manufactured by Michelin Aircraft Tire Corporation had to be tested to double overload of 114,000 pounds. The rated load of each tire is 57,000 pounds, but Boeing required tests assuming failure of a companion tire that could have cost Michelin approximately $12 million to build a facility to provide the required test capability. Here at LaRC, only minimum modifications to the facility were required to perform this specific test.

Roman, Ivan

Langley hypersonic aerodynamic/aerothermodynamic testing capabilities - Present and future

The Langley Hypersonic Facilities Complex consists of nine hypersonic, blowdown-to-vacuum wind tunnels that complement one another to provide a range of Mach number from 6 to 22, with Reynolds number from 0.03 to 40 million per foot and, most importantly for blunt configurations, a normal shock density ratio from 4 to 12. Presently, most of these facilities are receiving modifications and upgrades to hardware components and instrumentation to increase their capability, reliability, and productivity. Descriptions and capabilities of these facilities are presented along with measurement techniques routinely used. Future facility plans are discussed, with the focus on an Advanced Hypervelocity Aerophysics Facility being proposed for construction in the mid-1990s.

Miller, C. G.

Heavy Gas Conversion of the NASA Langley Transonic Dynamics Tunnel

The heavy gas test medium has recently been changed in the Transonic Dynamics Tunnel (TDT) at the NASA Langley Research Center. A NASA Construction of Facilities project has converted the TDT heavy gas from dichlorodifluoromethane (R12) to 1,1,1,2 tetrafluoroethane (R134a). The facility s heavy gas processing system was extensively modified to implement the conversion to R134a. Additional system modifications have improved operator interfaces, hardware reliability, and quality of the research data. The facility modifications included improvements to the heavy gas compressor and piping, the cryogenic heavy gas reclamation system, and the heavy gas control room. A series of wind tunnel characterization and calibration tests are underway. Results of the flow characterization tests show the TDT operating envelope in R134a to be very similar to the previous operating envelope in R12.

Corliss, James M.

Current wind tunnel capability and planned improvements at Lewis Research Center

The NASA Lewis 8 x 6-ft and 10 x 10-ft supersonic wind tunnels furnish the capability for propulsion system tests in the Mach 0.4-3.5 range; the 9 x 15-ft wind tunnel at the facility addresses propulsion installation problems at the lower, takeoff and landing speeds, further providing an excellent anechoic environment in which to measure propeller and fan noise. The NASA Lewis Icing Research Tunnel is the largest of its kind in the free world. The currently mothballed Hypersonic Tunnel Facility could furnish the best available simulations of nonvitiated Mach 5-7 test conditions. Studies are underway to identify prospective performance-enhancing modifications for these facilities in the 1990s and beyond.

Bowditch, D. N.

Status and capabilities of the National Full Scale Facility 40- by 80-foot wind tunnel modification

The background, requirements, and aerodynamic design of the modified NASA Ames 40 x 80 ft wind tunnel are reviewed, along with the systems integration and systems test results. Advancing vehicle sizes and airspeeds required a larger wind tunnel test section and a capability for 100 and 300 knots airspeed simulation. Acoustic mufflers at the inlet and exit of the nonreturn circuit provide noise suppression. The enlarged test section is intended to accomodate the complex flowfields of wings with high lift coefficients, and the drive system is designed with minimum residual swirl. Features of the fan blades are examined, along with characteristics of the test channels, control vanes and louvers, the exit, circuit losses, temperature rises during operation of the nonreturn circuit, and the facility acoustics. Specific construction problems and solutions for the conversion process are outlined, and it is noted that operational status is expected at the end of 1982.

Mort, K. W.