Precision flow measurement techniques for low-thrust auxiliary-propulsion liquid rockets
Precision flow measurement techniques for low thrust auxiliary propulsion liquid rockets
Grant, D. J.↗
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Liquid rocket valve components
A monograph on valves for use with liquid rocket propellant engines is presented. The configurations of the various types of valves are described and illustrated. Design criteria and recommended practices for the various valves are explained. Tables of data are included to show the chief features of valve components in use on operational vehicles.
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Liquid rocket propellant feedline dynamics
An analytical and experimental study of liquid rocket propellant feedline dynamics has been performed. The analytical model, which includes the effects of turbulent flow, distributed and local compliances, bellows, side branches, and structural mounting stiffness, was verified by an experimental program. Water was used as the internal fluid and the dynamic perturbations in pressure and flow were created by a piston pulser. Measurements were made to determine the pressure perturbation amplitude and phase at the line terminal due to a sinusoidal pulser excitation. The frequency response of the various line configurations tested were compared with the computed theoretical results.
Holster, J. L.↗
Liquid Rocket Propulsion Technology: An evaluation of NASA's program
The liquid rocket propulsion technology needs to support anticipated future space vehicles were examined including any special action needs to be taken to assure that an industrial base in substained. Propulsion system requirements of Earth-to-orbit vehicles, orbital transfer vehicles, and planetary missions were evaluated. Areas of the fundamental technology program undertaking these needs discussed include: pumps and pump drives; combustion heat transfer; nozzle aerodynamics; low gravity cryogenic fluid management; and component and system life reliability, and maintenance. The primary conclusion is that continued development of the shuttle main engine system to achieve design performance and life should be the highest priority in the rocket engine program.
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Liquid rocket booster study. Volume 2, book 3, appendices 2-5: PPIP, transition plan, AMOS plan, and environmental analysis
This Preliminary Project Implementation Plan (PPIP) was used to examine the feasibility of replacing the current Solid Rocket Boosters on the Space Shuttle with Liquid Rocket Boosters (LRBs). The need has determined the implications of integrating the LRB with the Space Transportation System as the earliest practical date. The purpose was to identify and define all elements required in a full scale development program for the LRB. This will be a reference guide for management of the LRB program, addressing such requirement as design and development, configuration management, performance measurement, manufacturing, product assurance and verification, launch operations, and mission operations support.
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Liquid rocket booster integration study. Volume 4: Reviews and presentation material
Liquid rocket booster integration study is presented. Volume 4 contains materials presented at the MSFC/JSC/KSC Integrated Reviews and Working Group Sessions, and the Progress Reviews presented to the KSC Study Manager. The following subject areas are covered: initial impact assessment; conflicts with the on-going STS mission; access to the LRB at the PAD; the activation schedule; transition requirements; cost methodology; cost modelling approach; and initial life cycle cost.
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Computational fluid dynamic analysis of liquid rocket combustion instability
The paper presents a computational analysis of liquid rocket combustion instability. Consideration is given to both a fully nonlinear unsteady calculation as well as a new CFD-based linearized stability analysis. An analytical solution for the linear stability problem in a constant area combustion chamber with uniform mean flow is developed to verify the numerical analyses.
Venkateswaran, Sankaran↗
Liquid rocket combustion instability analysis by CFD methods
Combustion instability in liquid rocket engines is simulated computationally by using a simple two-parameter model for the combustion response function. The objectives of the study are to assess the capabilities of CFD algorithms for instability studies and to investigate the response to parametric effects such as bombs and distributed combustion. Results indicate that numerical solutions of high accuracy can be obtained if a sufficient number of grid points are used per wavelength of the disturbance. The short-term response to bombs or pulses triggers a large number of modes in the combustor whose faithful resolution requires highly dense grids, although there is evidence that correct long-term solutions can be obtained even if all the short-term frequencies are not resolved. Long-term responses to pulses are shown to decay to the most unstable mode in small amplitude cases, and to exhibit limit cycles in large amplitude cases. Comparison of distributed with concentrated heat release indicates the former is more stable for given values of the combustion response parameters, and that the distributed heat release gives rise to higher frequency disturbances. Wave steepening is observed in the solutions, but its effect is less pronounced in multidimensional waves than in one-dimensional waves.
Grenda, J. M.↗
Controlling the dimensions and orientation of impinging propellant sheets in liquid rocket engine injectors.
Working equations for dimensions and orientation of impinging propellant sheets in liquid rocket engine injectors
FUEL INJECTION↗
Large Liquid Rocket Testing: Strategies and Challenges
Rocket propulsion development is enabled by rigorous ground testing in order to mitigate the propulsion systems risks that are inherent in space flight. This is true for virtually all propulsive devices of a space vehicle including liquid and solid rocket propulsion, chemical and non-chemical propulsion, boost stage and in-space propulsion and so forth. In particular, large liquid rocket propulsion development and testing over the past five decades of human and robotic space flight has involved a combination of component-level testing and engine-level testing to first demonstrate that the propulsion devices were designed to meet the specified requirements for the Earth to Orbit launchers that they powered. This was followed by a vigorous test campaign to demonstrate the designed propulsion articles over the required operational envelope, and over robust margins, such that a sufficiently reliable propulsion system is delivered prior to first flight. It is possible that hundreds of tests, and on the order of a hundred thousand test seconds, are needed to achieve a high-reliability, flight-ready, liquid rocket engine system. This paper overviews aspects of earlier and recent experience of liquid rocket propulsion testing at NASA Stennis Space Center, where full scale flight engines and flight stages, as well as a significant amount of development testing has taken place in the past decade. The liquid rocket testing experience discussed includes testing of engine components (gas generators, preburners, thrust chambers, pumps, powerheads), as well as engine systems and complete stages. The number of tests, accumulated test seconds, and years of test stand occupancy needed to meet varying test objectives, will be selectively discussed and compared for the wide variety of ground test work that has been conducted at Stennis for subscale and full scale liquid rocket devices. Since rocket propulsion is a crucial long-lead element of any space system acquisition or development, the appropriate plan and strategy must be put in place at the outset of the development effort. A deferment of this test planning, or inattention to strategy, will compromise the ability of the development program to achieve its systems reliability requirements and/or its development milestones. It is important for the government leadership and support team, as well as the vehicle and propulsion development team, to give early consideration to this aspect of space propulsion and space transportation work.
Rahman, Shamim A.↗
Multi-dimensional analysis of combustion instabilities in liquid rocket motors
A three-dimensional analysis of combustion instabilities in liquid rocket engines is presented based on a mixed finite difference/spectral solution methodology for the gas phase and a discrete droplet tracking formulation for the liquid phase. Vaporization is treated by a simplified model based on an infinite thermal conductivitiy assumption for spherical liquid droplets of fuel in a convective environment undergoing transient heating. A simple two parameter phenomenological combustion response model is employed for validation of the results in the small amplitude regime. The computational procedure is demonstrated to capture the phenomena of wave propagation within the combustion chamber accurately. Results demonstrate excellent amplitude and phase agreement with analytical solutions for properly selected grid resolutions under both stable and unstable operating conditions. Computations utilizing the simplified droplet model demonstrate stable response to arbitrary pulsing. This is possibly due to the assumption of uniform droplet temperature which removes the thermal inertia time-lag response of the vaporization process. The mixed-character scheme is sufficiently efficient to allow solutions on workstations at a modest increase in computational time over that required for two-dimensional solutions.
Grenda, Jeffrey M.↗
Development of Directed Energy Deposited NASA HR-1 to Optimize Properties for Liquid Rocket Engine Applications
Metal additive manufacturing (AM) processes have been demonstrated to be effective at reducing costs and lead times associated with fabrication of complex propulsion component designs. Laser powder directed energy deposition (LP-DED) is a metal AM technology that has effectively been used to produce a variety of parts for liquid rocket engine applications. The LP-DED technology has enabled new designs and materials for these applications. The National Aeronautics and Space Administration (NASA) has identified the need to develop and advance new materials in unique engine applications such as hydrogen environments. One such metal alloy being developed for these applications is NASA HR-1. A high-strength Fe-Ni based superalloy, NASA HR-1 was designed to resist high pressure hydrogen environment embrittlement, oxidation, and corrosion. Enabled by LP-DED, NASA HR-1 has completed build and heat treatment optimization, characterization, mechanical and thermophysical testing, and hot-fire testing to demonstrate its capability as an alloy used in liquid rocket engine applications. The evolution of the alloy through material characterization analysis and mechanical testing results from development and optimization efforts will be presented.
additive manufacturing↗
Non-grey radiation in a liquid rocket combustion chamber
The effects of radiation on droplets gasification in liquid rocket combustion chambers has been studied. The modeling includes a Legendre pseudo-spectral collocation approximation to solve the Radiative Transfer Equation (RTE). The band model has been utilized to account for non-grey emitting and absorbing gases present in the comustion chamber. The GEMCHIP II code has been utilized to study the fuel and oxidizer droplets combustion and interaction. The submodels within this code are capable of accounting for group combustion and conjugate effects between many droplets. The radiative model has been coupled with the GEMCHIP II code accounting for radial effects only, to provide the tool for studying the combustion-radiation coupling effects in a bipropellant system. The results indicate that the gasification/combustion process will be enhanced upstream of the chamber causing thicker flame sheet and associated higher combustion efficiency.
Kehtarnavaz, H.↗
The 2003 Goddard Rocket Replica Project: A Reconstruction of the World's First Functional Liquid Rocket System
As a part of NASA s 2003 Centennial of Flight celebration, engineers and technicians at Marshall Space Flight Center (MSFC), Huntsville, Alabama, in cooperation with the Alabama-Mississippi AIAA Section, have reconstructed historically accurate, functional replicas of Dr. Robert H. Goddard s 1926 first liquid- fuel rocket. The purposes of this project were to clearly understand, recreate, and document the mechanisms and workings of the 1926 rocket for exhibit and educational use, creating a vital resource for researchers studying the evolution of liquid rocketry for years to come. The MSFC team s reverse engineering activity has created detailed engineering-quality drawings and specifications describing the original rocket and how it was built, tested, and operated. Static hot-fire tests, as well as flight demonstrations, have further defined and quantified the actual performance and engineering actual performance and engineering challenges of this major segment in early aerospace history.
R. A. Farr↗
Characteristics of liquid rocket propellant explosion phenomena
Mathematical model used to predict explosive yield of liquid rocket propellant failure
Farber, E. A.↗
Liquid rocket booster integration study. Volume 1: Executive summary
The impacts of introducing liquid rocket booster engines (LRB) into the Space Transportation System (STS)/Kennedy Space Center (KSC) launch environment are identified and evaluated. Proposed ground systems configurations are presented along with a launch site requirements summary. Prelaunch processing scenarios are described and the required facility modifications and new facility requirements are analyzed. Flight vehicle design recommendations to enhance launch processing are discussed. Processing approaches to integrate LRB with existing STS launch operations are evaluated. The key features and significance of launch site transition to a new STS configuration in parallel with ongoing launch activities are enumerated. This volume is the executive summary of the five volume series.
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Liquid Rocket Booster Integration Study. Volume 2: Study synopsis
The impacts of introducing liquid rocket booster engines (LRB) into the Space Transportation System (STS)/Kennedy Space Center (KSC) launch environment are identified and evaluated. Proposed ground systems configurations are presented along with a launch site requirements summary. Prelaunch processing scenarios are described and the required facility modifications and new facility requirements are analyzed. Flight vehicle design recommendations to enhance launch processing are discussed. Processing approaches to integrate LRB with existing STS launch operations are evaluated. The key features and significance of launch site transition to a new STS configuration in parallel with ongoing launch activities are enumerated. This volume is the study summary of the five volume series.
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An experimental description of destructive liquid rocket resonant combustion.
Rotating detonation-like wave concept explains phenomenon during destructive liquid rocket resonant combustion mode
Clayton, R. M.↗