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Issues in Space Radiation Protection: Galactic Cosmic Rays

With shielding from cosmic heavy ions, one is faced with limited knowledge about the physical properties and biological responses of these radiations. Herein, the current status of space shielding technology and its impact on radiation health is discussed in terms of conventional protection practice and a test biological response model. The impact of biological response on optimum materials selection for cosmic ray shielding is presented in terms of the transmission characteristics of the shield material. Although liquid hydrogen gas is an optimum shield material, evaluation of the effectiveness of polymeric structural materials must await improvement in our knowledge of both the biological response and the nuclear processes.

Wilson, J. W.↗

Physical aging in epoxy matrices and composites

Postcured specimens of Thornell 300 carbon-fiber/Fiberite 934 epoxy as well as Fiberite 934 epoxy resin were quenched from above the glass transition temperature and annealed at 140, 110, or 80 C for times up to 100,000 min. No weight gain or loss was observed during annealing at these temperatures, but significant time-dependent variations were observed in density, modulus, hardness, damping, moisture absorption ability, and thermal expansion characteristics. The relations between the excess thermodynamic properties of epoxy glasses and their time-dependent behavior are discussed. The discussion is illustrated by results obtained by differential scanning calorimetry, dynamic mechanical analysis, tensile testing, solid state nuclear magnetic resonance spectroscopy, and small-angle X-ray scattering.

Kong, Eric Siu-Wai↗

On the propagation of cosmic rays in the Galaxy

Cosmic ray propagation in the Galaxy is examined within the framework of the leaky-box model, whereby phenomenological aspects of diffusion and propagation are related to the physical properties of the interstellar medium. The model is parameterized by data on composition, spectra, spectral change as a function of energy, and cosmic ray particle lifetime. It is assumed that electrons and nucleons have a common source within the Galaxy (probably associated with supernova remnants). Lifetime data and leakage length are compared with radio synchrotron and gamma-ray data to establish a place of origin for cosmic rays observed at earth, i.e., at a radius of 0.5-1.0 kpc from earth. It is noted that if the escape length becomes energy independent, all nuclear spectra will flatten, while the electron spectrum remains unchanged.

Ormes, J.↗

Feasibility of a nuclear gauge for fuel quantity measurement aboard aircraft

Capacitance fuel gauges have served as the basis for fuel quantity indicating systems in aircraft for several decades. However, there have been persistent reports by the airlines that these gauges often give faulty indications due to microbial growth and other contaminants in the fuel tanks. This report describes the results of a feasibility study of using gamma ray attenuation as the basis for measuring fuel quantity in the tanks. Studies with a weak Am-241 59.5-keV radiation source indicate that it is possible to continuously monitor the fuel quantity in the tanks to an accuracy of better than 1 percent. These measurements also indicate that there are easily measurable differences in the physical properties and resultant attenuation characteristics of JP-4, JP-5, and Jet A fuels. The experimental results, along with a suggested source-detector geometrical configuration are described.

Signh, J. J.↗

Evolutionary sequences of very hot, low-mass, accreting white dwarfs with application to symbiotic variables and ultrasoft/supersoft low-luminosity x-ray sources

We present the first detailed model results of quasi-static evolutionary sequences of very hot low-mass white dwarfs accreting hydrogen-rich material at rates between 1 x 10(exp -7) and 1 x 10(exp -9) solar mass/yr. Most of the sequences were generated from starting models whose core thermal structures were not thermally relaxed in the thermal pulse cycle-averaged sense of an asymptotic giant branch stellar core. Hence, the evolution at constant accretion rate was not invariably characterized by series of identical shell flashes. Sequences exhibiting stable steady state nuclear burning at the accretion supply rate as well as sequences exhibiting recurrent thermonuclear shell flashes are presented and discussed. In some cases, the white dwarf accretors remain small (less than 10(exp 11) cm) and very hot even during the shell flash episode. They then experience continued but reduced hydrogen shell burning during the longer quiescent intervals while their surface temperatures increase both because of compressional heating and envelope structure readjustment in response to accretion over thousands of years. Both accretion and continued hydrogen burning power these models with luminosities of a few times 10(exp 37) ergs/s. We suggest that the physical properties of these model sequences are of considerable relevance to the observed outburst and quiescent behavior of those symbiotic variables and symbiotic novae containing low-mass white dwarfs. We also suggest that our models are relevant to the observational characteristics of the growing class of low-luminosity, supersoft/ultrasoft X-ray sources in globular clusters, and the Magellanic Clouds.

Sion, Edward M.↗

Observational constraints on the masses of neutron stars

The present state of empirical knowledge about neutron-star masses is reviewed. It is shown how the mass function of a pulsar-containing binary system can be inferred from measurements of the pulsation period and the projected semimajor axis of the pulsar orbit plus independent information concerning the inclination of the orbital plane, the mass of the companion star, or both. Relevant observational properties, the type of information used to constrain the pulsar mass, and the range of allowable pulsar masses are summarized for the binary systems 3U 0900-40, Cen X-3, SMC X-1, Her X-1, and PSR 1913+16. It is found that as long as the general theory of relativity is correct, neutron-star masses should range from about 1.4 to 1.9 solar masses if the companion is a normal white dwarf or should be less than about 1.9 solar masses if the companion is some other object. It is concluded that these mass estimates are entirely consistent with the predictions of nuclear physics theory.

Joss, P. C.↗

Future Probes of the Neutron Star Equation of State Using X-ray Bursts

Observations with NASA s Rossi X-ray Timing Explorer (RXTE) have resulted in the discovery of fast (200 - 600 Hz), coherent X-ray intensity oscillations (hereafter, %urstoscillations ) during thermonuclear X-ray bursts from 12 low mass X-ray binaries (LMXBs). Although many of their detailed properties remain to be fully understood, it is now beyond doubt that these oscillations result from spin modulation of the thermonuclear burst flux from the neutron star surface. Among the new timing phenomena revealed by RXTE the burst oscillations are perhaps the best understood, in the sense that many of their properties can be explained in the framework of this relatively simple model. Because of this, detailed modelling of burst oscillations can be an extremely powerful probe of neutron star structure, and thus the equation of state (EOS) of supra-nuclear density matter. Both the compactness parameter beta = GM/c(sup 2)R, and the surface velocity, nu(sub rot) = Omega(sub spin)R, are encoded in the energy-dependent amplitude and shape of the modulation pulses. The new discoveries have spurred much new theoretical work on thermonuclear burning and propagation on neutron stars, so that in the near future it is not unreasonable to think that detailed physical models of the time dependent flux from burning neutron stars will be available for comparison with the observed pulse profiles from a future, large collecting area X-ray timing observatory. In addition, recent high resolution burst spectroscopy with XMM/Newton suggests the presence of redshifted absorption lines from the neutron star surface during bursts. This leads to the possibility of using large area, high spectral resolution measurements of X-ray bursts as a precise probe of neutron star structure. In this work I will explore the precision with which constraints on neutron star structure, and hence the dense matter EOS, can be made with the implementation of such programs.

Strohmayer, Tod E.↗

Chandra Discovery of Luminous Supersoft X-Ray Sources in M81

A Chandra ACIS-S imaging observation of the nearby galaxy M81 (NGC 3031) reveals 9 luminous soft X-ray sources. The local environments, X-ray spectral properties, and X-ray light curves of the sources are presented and discussed in the context of prevailing physical models for supersoft sources. It is shown that the sample falls within expectations based on population synthesis models taken from the literature though the high observed luminosities (L approx.2e36 to approx.3e38 ergs in the 0.2--2.0-keV band) and equivalent blackbody temperatures (T approx.40 to 80 eV) place the brightest detected M81 objects at the high luminosity end of the class of supersoft sources defined by previous ROSAT and Einstein studies of nearby galaxies. This is interpreted as a natural consequence of the higher sensitivity of Chandra to hotter and more luminous systems. Most of the sources can be explained as canonical supersoft sources, secreting white dwarfs powered by steady surface nuclear burning, with X-ray spectra well-fit by hot white dwarf local thermodynamic equilibrium atmosphere models. An exceptionally bright source is scrutinized in greater detail as its estimated barometric luminosity, L approx. 1.5e39 ergs, greatly exceeds theoretical estimates for supersoft sources. This source may be beyond the stability limit and undergoing a phase of mass outflow under extreme conditions. Alternatively, a model in which the observed X-ray spectrum arises from an accretion disk around a blacklists of mass approx.1200/sqrt(cosi) solar masses (viewed at an inclination angle 1) cannot be excluded.

Swartz, Douglas A.↗

Physical aging and its influence on the reliability of network epoxies and epoxy-matrix composites

The matrix-dominated physical and mechanical properties of a carbon fiber reinforced epoxy composite and a neat epoxy resin were found to be affected by sub-Tg annealing in nitrogen and dark atmosphere. Postcured specimens of Thornel 300 carbon-fiber/Fiberite 934 epoxy as well as Fiberite 934 epoxy resin were quenched from above Tg and given annealing at 140 C, 110 C, or 80 C, for time up to one-hundred thousand minutes. No weight loss was observed during annealing at these temperatures. Significant variations were found in density, modulus, hardness, damping, moisture absorption ability, thermal expansivity. Moisture-epoxy interactious were also studied. The kinetics of aging as well as the molecular aggregation during this densification process were monitored by differential scanning calorimetry, dynamic mechanical analysis, density gradient column, microhardness tester, Instron, and solid-state nuclear magnetic resonance spectroscopy.

Heinemann, K.↗

Single-Crystal Elastic Constants of Yttria (Y2O3) Measured to High Temperatures

Yttria, or yttrium sesquioxide (Y2O3), has been considered for use in nuclear applications and has gained interest relatively recently for use in infrared optics. Single crystals of yttria have been grown successfully at the NASA Glenn Research Center using a laser-heated float zone technique in a fiber and rod. Such samples allow measurement of the single-crystal elastic properties, and these measurements provide useful property data for the design of components using single crystals. They also yield information as to what degree the elastic properties of yttria ceramics are a result of the intrinsic properties of the yttria crystal in comparison to characteristics that may depend on processing, such as microstructure and intergranular phases, which are common in sintered yttria. The single-crystal elastic moduli are valuable for designing such optical components. In particular, the temperature derivatives of elastic moduli allow the dimensional changes due to heating under physical constraints, as well as acoustic excitation, to be determined. The single-crystal elastic moduli of yttria were measured by Brillouin spectroscopy up to 1200 C. The room-temperature values obtained were C(sub 11) = 223.6 + 0.6 GPa, C(sub 44) = 74.6 + 0.5 GPa, and C(sub 12) = 112.4 + 1.0 GPa. The resulting bulk and (Voigt-Reuss-Hill) shear moduli were K = 149.5 + 1.0 GPa and G(sub VRH) = 66.3 + 0.8 GPa, respectively. Linear least-squares regressions to the variation of bulk and shear moduli with temperature resulted in derivatives of dK/dT = -17 + 2 MPa/C and dG(sub VRH)/dT = -8 + 2 MPa/ C. Elastic anisotropy was found to remain essentially constant over the temperature range studied.

Sayir, Ali↗

Prediction of Ablation Rates from Solid Surfaces Exposed to High Temperature Gas Flow

A mathematical model and a solution algorithm is developed to study the physics of high temperature heat transfer and material ablation and identify the problems associated with the flow of hydrogen gas at very high temperatures and velocities through pipes and various components of Nuclear Thermal Rocket (NTR) motors. Ablation and melting can be experienced when the inner solid surface of the cooling channels and the diverging-converging nozzle of a Nuclear Thermal Rocket (NTR) motor is exposed to hydrogen gas flow at temperatures around 2500 degrees Kelvin and pressures around 3.4 MPa. In the experiments conducted on typical NTR motors developed in 1960s, degradation of the cooling channel material (cracking in the nuclear fuel element cladding) and in some instances melting of the core was observed. This paper presents the results of a preliminary study based on two types of physics based mathematical models that were developed to simulate the thermal-hydrodynamic conditions that lead to ablation of the solid surface of a stainless steel pipe exposed to high temperature hydrogen gas near sonic velocities. One of the proposed models is one-dimensional and assumes the gas flow to be unsteady, compressible and viscous. An in-house computer code was developed to solve the conservations equations of this model using a second-order accurate finite-difference technique. The second model assumes the flow to be three-dimensional, unsteady, compressible and viscous. A commercial CFD code (Fluent) was used to solve the later model equations. Both models assume the thermodynamic and transport properties of the hydrogen gas to be temperature dependent. In the solution algorithm developed for this study, the unsteady temperature of the pipe is determined from the heat equation for the solid. The solid-gas interface temperature is determined from an energy balance at the interface which includes heat transfer from or to the interface by conduction, convection, radiation, and ablation. Two different ablation models are proposed to determine the heat loss from the solid surface due to the ablation of the solid material. Both of them are physics based. Various numerical simulations were carried out using both models to predict the temperature distribution in the solid and in the gas flow, and then predict the ablation rates at a typical NTR motor hydrogen gas temperature and pressure. Solid mass loss rate per foot of a pipe was also calculated from these predictions. The results are presented for fully developed turbulent flow conditions in a sample SS pipe with a 6 inch diameter.

Akyuzlu, Kazim M.↗

The NASA-JPL advanced propulsion program

The NASA Advanced Propulsion Concepts (APC) program at the Jet Propulsion Laboratory (JPL) consists of two main areas: The first involves cooperative modeling and research activities between JPL and various universities and industry; the second involves research at universities and industry that is directly supported by JPL. The cooperative research program consists of mission studies, research and development of ion engine technology using C-60 (Buckminsterfullerene) propellant, and research and development of lithium-propellant Lorentz-force accelerator (LFA) engine technology. The university/industry- supported research includes research (modeling and proof-of-concept experiments) in advanced, long-life electric propulsion, and in fusion propulsion. These propulsion concepts were selected primarily to cover a range of applications from near-term to far-term missions. For example, the long-lived pulsed-xenon thruster research that JPL is supporting at Princeton University addresses the near-term need for efficient, long-life attitude control and station-keeping propulsion for Earth-orbiting spacecraft. The C-60-propellant ion engine has the potential for good efficiency in a relatively low specific impulse (Isp) range (10,000 - 30,000 m/s) that is optimum for relatively fast (less than 100 day) cis-lunar (LEO/GEO/Lunar) missions employing near-term, high-specific mass electric propulsion vehicles. Research and modeling on the C-60-ion engine are currently being performed by JPL (engine demonstration), Caltech (C-60 properties), MIT (plume modeling), and USC (diagnostics). The Li-propellant LFA engine also has good efficiency in the modest Isp range (40,000 - 50,000 m/s) that is optimum for near-to-mid-term megawatt-class solar- and nuclear-electric propulsion vehicles used for Mars missions transporting cargo (in support of a piloted mission). Research and modeling on the Li-LFA engine are currently being performed by JPL (cathode development), Moscow Aviation Institute (engine testing), Thermacore (electrode development), as well as at MIT (plume modeling), and USC (diagnostics). Also, the mission performance of a nuclear-electric propulsion (NEP) Li-LFA Mars cargo vehicle is being modeled by JPL (mission analysis; thruster and power processor modeling) and the Rocketdyne Energy Technology and Engineering Center (ETEC) (power system modeling). Finally, the fusion propulsion research activities that JPL is supporting at Pennsylvania State University (PSU) and at Lawrenceville Plasma Physics (LPP) are aimed at far-term fast (less than 100 day round trip) piloted Mars missions and, in the very far term, interstellar missions.

Frisbee, Robert H.↗

The Broad-Band X-Ray Spectrum of IC 4329A from a Joint NuSTAR/Suzaku Observation

We have obtained a deep, simultaneous observation of the bright, nearby Seyfert galaxy IC 4329A with Suzaku and NuSTAR (Nuclear Spectroscopic Telescope Array). Through a detailed spectral analysis, we are able to robustly separate the continuum, absorption, and distant reflection components in the spectrum. The absorbing column is found to be modest (approximately 6 times 10 (sup 21) per square centimeter), and does not introduce any significant curvature in the Fe K band. We are able to place a strong constraint on the presence of a broadened Fe K alpha line (E (sub rest) equals 6.46 (from plus 0.08 to minus 0.07) kiloelectronvolts with sigma equals 0.33 (from plus 0.08 to minus 0.07) kiloelectronvolts and EW equals 34 (from plus 8 to minus 7) electronvolts), though we are not able to constrain any of the parameters of a relativistic reflection model. These results highlight the range in broad Fe K line strengths observed in nearby, bright, active galactic nuclei (roughly an order of magnitude), and imply a corresponding range in the physical properties of the inner accretion disk in these sources. We have also updated our previously reported measurement of the high-energy cutoff of the hard X-ray emission using both observatories rather than just NuSTAR alone: E (sub cut) equals 186 plus or minus 14 kiloelectronvolts. This high-energy cutoff acts as a proxy for the temperature of the coronal electron plasma, enabling us to further separate this parameter from the plasmas optical depth and to update our results for these parameters as well. We derive kT 50 (from plus 6 to minus 3) kiloelectronvolts with tau equals 2.34 (from plus +0.16 to minus 0.11) using a spherical geometry, kT equals 61 plus or minus1 kiloelectronvolt with tau equals 0.68 plus or minus 0.02 for a slab geometry, with both having an equivalent goodness-of-fit.

Dynamics - stars↗

The CO-12 and CO-13 J=2-1 and J=1-0 observations of hot and cold galaxies

Researchers observed the nuclear regions of the galaxies NGC 2146 and IC 342 in CO-12 and CO-13 J=1-0 and J=2-1 lines using the Five College Radio Astronomy Observatory (FCRAO) 14m telescope. NGC 2146 is a peculiar Sab spiral galaxy. Its complex optical morphology and strong nuclear radio continuum emission suggest that it is experiencing a phase of violent activity and could have a polar ring which may have resulted from an interaction. IC 342 is a nearby luminous Scd spiral galaxy. Strong CO, infrared and radio continuum emission from the nuclear region of IC 342 indicate enhanced star-forming activity, and interferometric CO-12 J=1-0 observations reveal a bar-like structure centered on the nucleus, along the dark lane in the NS direction. These two galaxies are selected based on their different dust temperatures and star formation efficiencies (SFE) as derived from the Infrared Astronomy Satellite (IRAS) S sub 60 mu/S sub 100 mu flux density ratio and L sub IR/M(H2), respectively, with a relatively high SFE and dust temperature of 45 K in NGC 2146 and a relatively low SFE and dust temperature of 35 K in IC 342. The data from the different CO-12 and CO-13 lines are used to study the physical conditions in the molecular clouds in the galaxies. Researchers also consider the radiative transfer to determine whether a warm and optically thin gas component exists in these galaxies, as has been suggested in the case of M82 (Knapp et al. 1980), and whether the warm gas is related to the dust properties. Since optically thin CO-12 gas is rarely detected in our own Galaxy (except in outflow sources), to confirm its existence in external galaxies is very important in understanding the molecular content of external galaxies and its relationship to star formation activity. The present CO-12 J=2-1 and CO-13 J=2-1 and J=1-0 data for NGC 2146 are the first detections of this galaxy to our knowledge. The CO-12 J=1-0 distribution in NGC 2146 has been measured as part of the FCRAO Extragalactic Survey. For the well-studied IC 342, the data are compared with 30m observations and other available data. Researchers present the observed results.

Xie, Shuding↗

Ionized Outflows in 3-D Insights from Herbig-Haro Objects and Applications to Nearby AGN

HST shows that the gas distributions of these objects are complex and clump at the limit of resolution. HST spectra have lumpy emission-line profiles, indicating unresolved sub-structure. The advantages of 3D over slits on gas so distributed are: robust flux estimates of various dynamical systems projected along lines of sight, sensitivity to fainter spectral lines that are physical diagnostics (reddening-gas density, T, excitation mechanisms, abundances), and improved prospects for recovery of unobserved dimensions of phase-space. These advantages al- low more confident modeling for more profound inquiry into underlying dynamics. The main complication is the effort required to link multi- frequency datasets that optimally track the energy flow through various phases of the ISM. This tedium has limited the number of objects that have been thoroughly analyzed to the a priori most spectacular systems. For HHO'S, proper-motions constrain the ambient B-field, shock velocity, gas abundances, mass-loss rates, source duty-cycle, and tie-ins with molecular flows. If the shock speed, hence ionization fraction, is indeed small then the ionized gas is a significant part of the flow energetics. For AGN'S, nuclear beaming is a source of ionization ambiguity. Establishing the energetics of the outflow is critical to determining how the accretion disk loses its energy. CXO will provide new constraints (especially spectral) on AGN outflows, and STIS UV-spectroscopy is also constraining cloud properties (although limited by extinction). HHO's show some of the things that we will find around AGN'S. I illustrate these points with results from ground-based and HST programs being pursued with collaborators.

Cecil, Gerald↗

The Komplast Experiment: Space Environmental Effects after 12 Years in LEO (and Counting)

The Komplast materials experiment was designed by the Khrunichev State Research and Production Space Center, together with other Russian scientific institutes, and has been carried out by Mission Control Moscow since 18. Komplast panels fitted with material samples and sensors were located on the International Space Station (ISS) Functional Cargo Block (FGB) module exterior surface. Within the framework of this experiment, the purpose was to study the effect of the low earth orbit (LEO) environment on exposed samples of various materials. The panels were sent into orbit with the FGB when it launched on November 20, 1998. Panels #2 and #10 were retrieved during Russian extravehicular activity in February 2011 and sealed within cases to temporarily protect the samples from exposure to air until they could be studied on the ground. Panel #2 contained an experiment to detect micrometeoroid and orbital debris (MMOD) impacts, radiation and UV sensors, several pieces of electrical cable, and samples made from elastomeric and fluoroplastic materials. Panel #10 contained a temperature sensor, and both carbon composite and adhesive-bonded samples. A figure shows the location of panels #2 and #10 on the FGB module aft endcone. The panels were subsequently returned to Earth by Space Shuttle Discovery on the STS-133/ULF-5 mission after 12 years of LEO exposure and opened in an argon chamber at the Institute of Nuclear Physics at Moscow State University in July 2011. Based on the results of analyzing the readings from sensors located on Komplast panels and in studying material samples from the panels, the comprehensive effect of spaceflight factors on the FGB (at the locations of Panels #2 and #10) was evaluated. Total solar exposure was determined to be 960 +/- 200 kJ/square cm or 21,000 equivalent solar hours. Because of location of these two panels and the ISS flight attitude, atomic oxygen (AO) fluence was relatively low for such a long duration exposure, approximately 1.5x10 (exp 21) O atoms/sq. cm. Most of the AO fluence occurred during the early phase of ISS assembly. Temperatures ranged from a maximum of 107 C to a minimum of -80 C. The MMOD environment was determined, as is shown. Interestingly, the distribution of craters and low-velocity impact particles observed in the 5-50 micron size range was approx 2-3 orders of magnitude higher than that predicted by the ORDEM2000 model of natural and artificial origin microparticles in the ISS orbit. Contamination observations were also made, through the evaluation of optical properties on thermal control coatings and by the examination of visible deposits located near several samples on the panels, primarily from elastomeric samples. These elastomer samples were extensively investigated for their physical property changes and sealing capability. In addition, 16 samples of adhesive-bonded joints using three types of epoxy adhesive were evaluated studying fracture toughness, failure surface, and adhesive volume properties. Both rubber and adhesive-bonded specimens also underwent additional (post-flight) ground-based exposures to simulate a total 30 years in LEO prior to their evaluation. Overall, results indicate that space environmental effects will not adversely impact the service life of the FGB through 2028. Our investigation is complete and a summary of the results obtained from this uniquely long-duration exposure experiment will be presented.

Shaevich, S. K.↗

Emission line gas in early-type galaxies: Kinematics and physical conditions

Recent studies have found line emission gas in nearby early-type galaxies, but the properties of the emission-line gas in these 'normal' galaxies remain enigmatic. In terms of activity in the nucleus, these LINER-like galaxies form an important link between giant H 2 region galaxies and low-luminosity Seyferts. Despite their large numbers and evolutionary significance, we do not know whether these galaxies form a homogeneous class of objects; nor do we know how the distribution and kinematics of the line emission gas are affected by the host galaxy's environment or by the properties of the central engine, if present. To address these issues we are conducting a magnitude and volume limited survey of nearby early-type galaxies at Lick Observatory and the Michigan-Dartmouth-MIT Observatory. We have selected approximately 100 galaxies from radio catalogs. A large sample is necessary because while studies of individual 'LINERS' have led to a certain understanding of the phenomenon, these studies have not provided a global framework. Here we present results from our first run of medium resolution (approximately 5 A FWHM) spectroscopy. Kinematic data and line ratios determined along the major and minor axes of 6 galaxies are discussed. The information gleaned from spectroscopic data, when combined with data at other wavelengths, will enable a thorough investigation into the nature of low luminosity nuclear activity.

Deustua, S. E.↗

Computational and Physics-Based Modeling for the Development of in-Space Welding Technology

Welding will be an enabling technology for in-space assembly and manufacturing (ISAM) and in-space repair operations in support of the growing Space Economy. Prospective use cases of welding include metal repair on long-duration lunar surface missions and assembly of large structures that exceed dimensions of the currently available launch vehicle envelopes such as space arrays, tall lunar transmission towers, or even large transit vehicles powered by nuclear propulsion. There is a brief history of beam welding for in-space use. Soviet and NASA astronauts performed electron beam welds (EBW) in space in the late-1960s through mid-1980s and several parabolic flights of laser beam welding (LBW) were undertaken in the USA and Canada in the early-1990s. Work has since stagnated until the recent boom of the in-space economy has demonstrated need for continued development of EBW and LBW processes, which are desirable for their compactness, low mass, low power consumption, and high wall plug efficiency. No space-based manufacturing laboratory capable of demonstrating, developing, and applying welding processes exists, and costs are high to develop and fly individual space-based trials. This drives the current approach to develop welding technology with computational and physics-based models in tandem with earth-based experiments. Several approaches are taken to complement and drive the selection of instrumentation for planned parabolic and suborbital flights. First, a thermal model of Skylab EBW experiments is established and compared to empirical data. Next, the model is used to show variation between Earth-based and in-space weld structure and properties through exploration of key variables that define the Low earth orbit and lunar surface space environments, namely temperature (40 – 400 K), pressure (10-10 to 104 Pa), and gravity (10-6 g to 1 g). Finally, physical processes associated with heat and mass transport during welding are evaluated through several case studies across the above variable ranges demonstrating need for further research.

in-space welding↗